CN212046342U - A solvent-free coating compound machine - Google Patents
A solvent-free coating compound machine Download PDFInfo
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- CN212046342U CN212046342U CN201922367562.0U CN201922367562U CN212046342U CN 212046342 U CN212046342 U CN 212046342U CN 201922367562 U CN201922367562 U CN 201922367562U CN 212046342 U CN212046342 U CN 212046342U
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- 239000011248 coating agent Substances 0.000 title claims abstract description 21
- 238000000576 coating method Methods 0.000 title claims abstract description 21
- 150000001875 compounds Chemical class 0.000 title claims abstract description 16
- 239000004744 fabric Substances 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 39
- 239000003292 glue Substances 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 16
- 238000003860 storage Methods 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000003973 paint Substances 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 description 12
- 238000013329 compounding Methods 0.000 description 7
- 238000003475 lamination Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种复合机,具体是一种无溶剂涂布复合机。The utility model relates to a compound machine, in particular to a solvent-free coating compound machine.
背景技术Background technique
涂布复合机是一种包装印后加工设备,它兼有涂布和复合两种功能,涂布是将成卷的基材涂上一层特定功能的胶、涂料或油墨等,复合即将多层基材通过胶水粘接在一起,然后进行烘干或者自然固化,最后进行收卷。涂布机按照涂布作业方式分类可为刮刀涂布机、气刀涂布机和辊式涂布机。复合机目前按照其复合方式可分为溶剂型复合和无溶剂复合。溶剂型复合常见的有干式复合、湿式复合等,干式复合在国内应用较多。Coating laminating machine is a kind of packaging post-press processing equipment, which has both coating and laminating functions. Coating is to coat the rolled substrate with a layer of glue, paint or ink with a specific function. The substrates are glued together, then dried or cured naturally, and finally rolled. Coaters can be classified into knife coaters, air knife coaters and roll coaters according to the coating operation mode. At present, the compound machine can be divided into solvent-based compounding and solvent-free compounding according to its compounding method. Solvent-type compounding is commonly used in dry compounding, wet compounding, etc. Dry compounding is widely used in China.
现有的无溶剂涂布复合机结构不尽合理,设计不够优化。The structure of the existing solvent-free coating compound machine is not reasonable enough, and the design is not optimized enough.
实用新型内容Utility model content
本实用新型的目的在于提供一种无溶剂涂布复合机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a solvent-free coating compound machine to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种无溶剂涂布复合机,包括底板,所述底板上方设置有顶板,顶板通过支撑杆固定安装在底板顶部,顶板下方和底板上方设置有第一放布辊和第二放布辊,第一放布辊通过转轴转动安装在支撑架的一端,支撑架的另一端固定安装在顶板底部,第二放布辊通过转轴转动安装在支撑架的一端,支撑架的另一端固定安装在底板顶部,顶板底部分别通过支撑架转动安装有第一导向辊、第二导向辊、第一压合辊和第二压合辊,所述底板顶部分别通过支撑架转动安装有第三压合辊、第四压合辊、第三导向辊和第四导向辊,所述顶板底部固定安装有烘干箱,烘干箱内侧底部设置有加热管,烘干箱两侧对应位置分别开设有一个用于基材穿过的条形孔,所述收布辊一端侧面固定安装有皮带轮,所述底板顶部固定安装有电机,所述底板底部固定安装有储料箱、输送泵和开关,所述底板上方设置有储料盒,储料盒通过L型支架固定安装在底板顶部,储料盒底部固定安装有出胶头,出胶头的进料口与储料盒内部连通,所述储料箱的出料口通过输料管与输送泵的进料口连接,输送泵的出料口通过导料管与储料盒的进料口连接。A solvent-free coating compound machine comprises a bottom plate, a top plate is arranged above the bottom plate, the top plate is fixedly installed on the top of the bottom plate through a support rod, a first cloth feeding roller and a second cloth feeding roller are arranged below the top plate and above the bottom plate, A cloth feeding roller is installed on one end of the support frame by rotating the shaft, the other end of the supporting frame is fixed on the bottom of the top plate, the second cloth feeding roller is installed on one end of the supporting frame by rotating the shaft, and the other end of the supporting frame is fixed on the top of the bottom plate The bottom of the top plate is respectively rotated and installed with a first guide roller, a second guide roller, a first pressing roller and a second pressing roller through the support frame, and the top of the bottom plate is rotated and installed with a third pressing roller, a second pressing roller and a second pressing roller respectively through the supporting frame. Four pressing rollers, a third guide roller and a fourth guide roller, a drying box is fixedly installed at the bottom of the top plate, a heating pipe is arranged at the bottom of the inner side of the drying box, and a corresponding position on both sides of the drying box is respectively provided with a drying box for the base A strip hole through which the material passes, a pulley is fixedly installed on one side of the take-up roller, a motor is fixedly installed on the top of the bottom plate, a storage box, a transfer pump and a switch are fixedly installed on the bottom of the bottom plate, and a There is a storage box, the storage box is fixedly installed on the top of the bottom plate through the L-shaped bracket, the bottom of the storage box is fixedly installed with a glue discharge head, the feeding port of the glue discharge head is communicated with the interior of the storage box, and the outlet of the storage box is fixed. The material port is connected with the feed port of the conveying pump through the material conveying pipe, and the material outlet of the conveying pump is connected with the material feeding port of the storage box through the material guiding pipe.
作为本实用新型进一步的方案:所述加热管为盘旋设置。As a further solution of the present utility model: the heating pipe is arranged in a spiral manner.
作为本实用新型再进一步的方案:所述电机的输出轴上固定安装有皮带轮,电机输出轴上安装的皮带轮通过皮带与收布辊一端侧面安装的皮带轮连接。As a further solution of the present invention, a pulley is fixedly installed on the output shaft of the motor, and the pulley installed on the output shaft of the motor is connected with the pulley installed on the side of one end of the cloth take-up roller through a belt.
作为本实用新型再进一步的方案:所述储料盒一侧固定安装有支架的一端,支架的另一端转动安装有涂料辊。As a further solution of the present invention, one end of a bracket is fixedly installed on one side of the storage box, and a paint roller is rotatably installed at the other end of the bracket.
作为本实用新型再进一步的方案:所述电机、输送泵和加热管分别通过导线与开关电连接,开关通过导线与外接电源电连接。As a further solution of the present invention, the motor, the delivery pump and the heating pipe are respectively electrically connected to the switch through wires, and the switch is electrically connected to the external power source through the wires.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型结构更加合理,设计更加优化;The structure of the utility model is more reasonable and the design is more optimized;
1、利用输送泵将储料箱内的胶水通过导料管后送入储料盒内并进一步通过出胶头排出并落在第二放布辊放出基材的表面,设置涂料辊用于使落在第二放布辊放出基材表面的胶水均布分布;1. Use the conveying pump to send the glue in the storage box into the storage box through the material guide pipe, and then discharge it through the glue discharge head and land on the surface of the second cloth release roller to release the base material. The glue falling on the surface of the substrate released by the second release roller is evenly distributed;
2、利用第一压合辊和第四压合辊对第一放布辊放出的基材和第二放布辊放出并涂覆有胶水的基材进行压合;2. Use the first pressing roller and the fourth pressing roller to press the substrate released by the first cloth release roller and the substrate released by the second cloth release roller and coated with glue;
3、打开开关对加热管进行供电,从而实现对压合后基材的烘干,利用电机转动进而带动收布辊转动对烘干后的基材进行收卷。3. Turn on the switch to supply power to the heating tube, so as to realize the drying of the substrate after pressing, and use the motor to rotate to drive the winding roller to rotate to wind the dried substrate.
附图说明Description of drawings
图1为无溶剂涂布复合机的结构示意图。Figure 1 is a schematic structural diagram of a solvent-free coating compound machine.
图2为无溶剂涂布复合机的正视图。FIG. 2 is a front view of the solvent-free coating compound machine.
图3为无溶剂涂布复合机中A处的结构示意图。FIG. 3 is a schematic diagram of the structure of A in the solvent-free coating compound machine.
图中所示:第一放布辊1、第一导向辊2、第二放布辊3、第二导向辊4、第一压合辊5、烘干箱6、顶板7、第二压合辊8、第三压合辊9、收布辊10、支撑腿11、底板12、加热管13、第四压合辊14、开关15、第三导向辊16、输送泵17、储料箱18、第四导向辊19、电机20、观察窗21、导料管22、涂料辊23、出胶头24、L型支架25和储料盒26。As shown in the figure: the first cloth release roller 1, the
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1~3,本实用新型实施例中,一种无溶剂涂布复合机,包括第一放布辊1、第一导向辊2、第二放布辊3、第二导向辊4、第一压合辊5、烘干箱6、顶板7、第二压合辊8、第三压合辊9、收布辊10、支撑腿11、底板12、加热管13、第四压合辊14、开关15、第三导向辊16、输送泵17、储料箱18、第四导向辊19、电机20、观察窗21、导料管22、涂料辊23、出胶头24、L型支架25和储料盒26,所述底板12上方设置有顶板7,顶板7通过支撑杆固定安装在底板12顶部,顶板7下方和底板12上方设置有第一放布辊1和第二放布辊3,第一放布辊1通过转轴转动安装在支撑架的一端,支撑架的另一端固定安装在顶板7底部,第二放布辊3通过转轴转动安装在支撑架的一端,支撑架的另一端固定安装在底板12顶部,顶板7底部分别通过支撑架转动安装有第一导向辊2、第二导向辊4、第一压合辊5和第二压合辊8,所述底板12顶部分别通过支撑架转动安装有第三压合辊9、第四压合辊14、第三导向辊16和第四导向辊19,所述顶板7底部固定安装有烘干箱6,烘干箱6内侧底部设置有加热管13,烘干箱6两侧对应位置分别开设有一个用于基材穿过的条形孔,加热管13为盘旋设置,所述收布辊10一端侧面固定安装有皮带轮,所述底板12顶部固定安装有电机20,电机20的输出轴上固定安装有皮带轮,电机20输出轴上安装的皮带轮通过皮带与收布辊10一端侧面安装的皮带轮连接,所述底板12底部固定安装有储料箱18、输送泵17和开关15,所述底板12上方设置有储料盒26,储料盒26通过L型支架25固定安装在底板12顶部,储料盒26底部固定安装有出胶头24,出胶头24的进料口与储料盒26内部连通,所述储料盒26一侧固定安装有支架的一端,支架的另一端转动安装有涂料辊23,所述储料箱18的出料口通过输料管与输送泵17的进料口连接,输送泵17的出料口通过导料管22与储料盒26的进料口连接,所述电机20、输送泵17和加热管13分别通过导线与开关15电连接,开关15通过导线与外接电源电连接。Please refer to FIGS. 1 to 3. In the embodiment of the present utility model, a solvent-free coating compound machine includes a first cloth feeding roller 1, a first guiding
本实用新型的工作原理是:The working principle of the utility model is:
工作时,利用第一放布辊1放出基材,基材依次绕过第一导向辊2和第二导向辊4,利用第二放布辊3放出基材,基材依次绕过第四导向辊19、第三导向辊16和涂料辊23,利用开关15打开输送泵17,利用输送泵17将储料箱18内的胶水通过导料管22后送入储料盒26内并进一步通过出胶头24排出并落在第二放布辊3放出基材的表面,设置涂料辊23用于使落在第二放布辊3放出基材表面的胶水均布分布,第一放布辊1放出的基材和第二放布辊3放出并涂覆有胶水的基材一同穿过第一压合辊5和第四压合辊14之间,利用第一压合辊5和第四压合辊14对第一放布辊1放出的基材和第二放布辊3放出并涂覆有胶水的基材进行压合,压合后的基材进一步通过烘干箱6两侧开设的条形孔后进一步穿过第二压合辊8和第三压合辊9之间,打开开关15对加热管13进行供电,从而实现对压合后基材的烘干,穿过第二压合辊8和第三压合辊9之间的基材进一步绕在收布辊10的外侧,利用开关15打开电机20,利用电机20转动进而带动收布辊10转动对烘干后的基材进行收卷。When working, use the first cloth feeding roller 1 to release the base material, the base material bypasses the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present utility model, any modifications, equivalent replacements, improvements, etc. made shall be included within the protection scope of the present utility model.
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| CN112620022A (en) * | 2020-12-04 | 2021-04-09 | 王斌 | Adhesive tape coating machine and adhesive tape coating method |
| CN113580721A (en) * | 2021-07-26 | 2021-11-02 | 江苏曲宿纺织品科技有限公司 | Manufacturing process of three-layer composite quilt |
| CN113910742A (en) * | 2021-11-02 | 2022-01-11 | 江阴市宏升包装机械有限公司 | Solvent-free compound machine and control method thereof |
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| CN115008860A (en) * | 2022-06-10 | 2022-09-06 | 容鑫新材料(江苏)有限公司 | Melting impregnation rolling device for machining non-slip mat |
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| CN112620022A (en) * | 2020-12-04 | 2021-04-09 | 王斌 | Adhesive tape coating machine and adhesive tape coating method |
| CN113580721A (en) * | 2021-07-26 | 2021-11-02 | 江苏曲宿纺织品科技有限公司 | Manufacturing process of three-layer composite quilt |
| CN114132044A (en) * | 2021-10-12 | 2022-03-04 | 揭西鑫昌顺电子科技有限公司 | Production process of TPU composite fabric |
| CN113910742A (en) * | 2021-11-02 | 2022-01-11 | 江阴市宏升包装机械有限公司 | Solvent-free compound machine and control method thereof |
| CN115008860A (en) * | 2022-06-10 | 2022-09-06 | 容鑫新材料(江苏)有限公司 | Melting impregnation rolling device for machining non-slip mat |
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| CN115155940A (en) * | 2022-07-26 | 2022-10-11 | 洪银凤 | Deodorization type cloth compression fittings of coated fabric production usefulness |
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