CN212044940U - A cutting device for double-wall corrugated pipes - Google Patents
A cutting device for double-wall corrugated pipes Download PDFInfo
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- CN212044940U CN212044940U CN202020638209.1U CN202020638209U CN212044940U CN 212044940 U CN212044940 U CN 212044940U CN 202020638209 U CN202020638209 U CN 202020638209U CN 212044940 U CN212044940 U CN 212044940U
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- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于双壁波纹管生产设备领域,特别涉及一种用于双壁波纹管的切割装置。The utility model belongs to the field of double-wall corrugated pipe production equipment, in particular to a cutting device for double-wall corrugated pipes.
背景技术Background technique
双壁波纹管材是以高密度聚乙烯为原料的一种新型轻质管材,具有重量轻、耐高压、 韧性好、施工快、寿命长等特点。双壁波纹管在基础成型后,需要切割加工。但是目前的切割机在对双壁波纹管进行固定时不稳定,可能会导致在切割时出现误差,不仅降低了工人的工作效率,还增加的不必要的成本,不便于使用。Double-wall corrugated pipe is a new type of lightweight pipe made of high-density polyethylene. It has the characteristics of light weight, high pressure resistance, good toughness, fast construction and long service life. The double-wall corrugated pipe needs to be cut after the foundation is formed. However, the current cutting machine is unstable when fixing the double-wall corrugated pipe, which may lead to errors during cutting, which not only reduces the work efficiency of workers, but also increases unnecessary costs and is inconvenient to use.
CN208575563U公开一种双壁波纹管加工用的固定装置,包括底座,所述底座顶部的两侧均固定连接有支撑杆,所述支撑杆的表面开设有通孔一,所述支撑杆的顶部设置有工作箱,所述工作箱的底部与支撑杆的顶部固定连接,所述工作箱内壁顶部的左侧固定连接有安装板一,所述安装板一的正表面固定连接有电机一,所述电机一的输出端固定连接有皮带轮一,所述工作箱内壁顶部的右侧固定连接有安装板二,所述安装板二的正表面通过轴承活动连接有旋转柱,所述旋转柱的正表面固定连接有皮带轮二,所述皮带轮一与皮带轮二通过皮带传动连接,所述皮带底部的右侧固定连接有移动块一,所述移动块一的正表面通过销轴活动连接有连杆,所述连杆的底部通过销轴活动连接有移动块二,所述工作箱底部的两侧均开设有通孔二,所述通孔二的内部设置有固定杆,所述固定杆的顶部穿过通孔二并延伸至工作箱的内部,所述固定杆的底部穿过通孔二并延伸至通孔二外部,所述固定杆靠近工作箱内壁的一侧固定连接有限位筒,所述工作箱内壁底部的两侧且对应限位筒的位置均固定连接有限位杆,所述限位杆的顶部穿过限位筒并延伸至限位筒的外部,所述固定杆远离限位筒的一侧设置有连接杆,所述连接杆的两端均与固定杆固定连接,所述连接杆的底部固定连接有升降杆,所述工作箱的底部且对应升降杆的位置开设有通孔三,所述升降杆的底部穿过通孔三并延伸至工作箱的外部固定连接有电机二,所述电机二的输出端固定连接有切割盘。该装置实现对波纹管的切割固定,但不能保证切割长度,需要人为测量。CN208575563U discloses a fixing device for double-wall corrugated pipe processing, comprising a base, two sides of the top of the base are fixedly connected with support rods, the surface of the support rod is provided with a through hole, and the top of the support rod is provided with There is a work box, the bottom of the work box is fixedly connected with the top of the support rod, the left side of the top of the inner wall of the work box is fixedly connected with a mounting plate one, and the front surface of the mounting plate one is fixedly connected with a motor one, the said The output end of the motor 1 is fixedly connected with the pulley 1, and the right side of the top of the inner wall of the working box is fixedly connected with the mounting plate 2. The front surface of the installation plate 2 is movably connected with a rotating column through a bearing. A second pulley is fixedly connected, the first pulley and the second pulley are connected by belt drive, a moving block 1 is fixedly connected to the right side of the bottom of the belt, and a connecting rod is movably connected to the front surface of the moving block 1 through a pin shaft, so The bottom of the connecting rod is movably connected with a second moving block through a pin shaft. Two through holes are opened on both sides of the bottom of the working box. A fixed rod is arranged inside the second through hole, and the top of the fixed rod passes through. The second through hole extends to the inside of the working box, the bottom of the fixing rod passes through the second through hole and extends to the outside of the second through hole, and the side of the fixing rod close to the inner wall of the working box is fixedly connected to the limiting cylinder. Both sides of the bottom of the inner wall of the box and the position corresponding to the limit cylinder are fixedly connected with limit rods, the top of the limit rod passes through the limit cylinder and extends to the outside of the limit cylinder, and the fixed rod is far away from the limit cylinder. One side is provided with a connecting rod, both ends of the connecting rod are fixedly connected with the fixing rod, the bottom of the connecting rod is fixedly connected with a lifting rod, and the bottom of the working box is provided with three through holes corresponding to the position of the lifting rod. The bottom of the lifting rod passes through the third through hole and extends to the outside of the working box, and a second motor is fixedly connected, and the output end of the second motor is fixedly connected with a cutting disc. The device realizes the cutting and fixing of the corrugated pipe, but cannot guarantee the cutting length, and requires manual measurement.
发明内容SUMMARY OF THE INVENTION
本实用新型所要解决的技术问题是提供一种用于双壁波纹管的切割装置,实现对双壁波纹管的定长切割,提高切割效率。The technical problem to be solved by the utility model is to provide a cutting device for the double-wall corrugated pipe, which can realize the fixed-length cutting of the double-wall corrugated pipe and improve the cutting efficiency.
为解决上述技术问题,本实用新型所采用的技术方案是:一种用于双壁波纹管的切割装置,包括机座,所述机座上设有机架,机架顶部设有切割机构,切割机构包括第一竖直伸缩机构,第一竖直伸缩机构的伸缩端设有电机座,电机座上设有切割电机,切割电机的输出端设有切割刀,切割机构的两侧均设有固定机构,固定机构包括设置在机架上的第二竖直伸缩机构,第二竖直伸缩机构的伸缩端设有弧形固定板,机座上设有与弧形固定板对应的弧形槽,机座一端设有对双壁波纹管进行定长限位的限位板。In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is: a cutting device for double-wall corrugated pipes, comprising a machine base, the machine base is provided with a frame, and the top of the frame is provided with a cutting mechanism, The cutting mechanism includes a first vertical telescopic mechanism, the telescopic end of the first vertical telescopic mechanism is provided with a motor seat, the motor seat is provided with a cutting motor, the output end of the cutting motor is provided with a cutting knife, and both sides of the cutting mechanism are provided with Fixing mechanism, the fixing mechanism includes a second vertical telescopic mechanism arranged on the frame, the telescopic end of the second vertical telescopic mechanism is provided with an arc-shaped fixing plate, and the machine base is provided with an arc-shaped groove corresponding to the arc-shaped fixing plate , One end of the machine base is provided with a limit plate for the fixed length limit of the double-wall corrugated pipe.
优选的方案中,所述第一竖直伸缩机构和第二竖直机构为气缸。In a preferred solution, the first vertical telescopic mechanism and the second vertical mechanism are air cylinders.
优选的方案中,所述机架上设有横向气缸,横向气缸的伸缩端与限位板连接。In a preferred solution, the frame is provided with a transverse air cylinder, and the telescopic end of the transverse air cylinder is connected to the limit plate.
进一步的方案中,所述机座上设有对横向气缸位置进行调整的调整机构,调整机构包括两个固定板,两个固定板之间设有螺杆,螺杆上设有螺母,机座上设有滑槽,螺母底部设有与滑槽配合的滑块,螺母通过连接座与横向气缸连接。In a further solution, the machine base is provided with an adjustment mechanism for adjusting the position of the transverse cylinder, the adjustment mechanism includes two fixing plates, a screw is arranged between the two fixing plates, a nut is arranged on the screw, and a nut is arranged on the machine base. There is a chute, the bottom of the nut is provided with a sliding block matched with the chute, and the nut is connected with the horizontal cylinder through a connecting seat.
更进一步的方案中,所述螺杆的端部设有手柄或驱动电机。In a further solution, the end of the screw rod is provided with a handle or a drive motor.
优选的方案中,所述机座的端部设有对双壁波纹管进行移动的输送装置,所述输送装置包括设置在双壁波纹管两侧的输送轮,输送轮通过减速电机驱动。In a preferred solution, the end of the machine base is provided with a conveying device for moving the double-walled corrugated pipe, the conveying device includes conveying wheels arranged on both sides of the double-walled corrugated pipe, and the conveying wheels are driven by a reduction motor.
进一步的方案中,所述机座远离输送装置的一端设有倾斜设置的导料板。In a further solution, an inclined guide plate is provided at one end of the machine base away from the conveying device.
本实用新型提供的一种用于双壁波纹管的切割装置,通过第二竖直伸缩机构7带动弧形固定板对波纹管切割位置两侧进行限位固定,保证切割精度,通过设置限位板,实现对波纹管的定长切割。优选的,通过设置横向气缸,可以实现限位板的伸出或缩回,从而可以解除限位板对波纹管的限位,方便对切割下来的波纹管的移除,实现连续切割。The utility model provides a cutting device for a double-wall corrugated pipe. The arc-shaped fixing plate is driven by the second vertical telescopic mechanism 7 to limit and fix the two sides of the corrugated pipe cutting position, so as to ensure the cutting accuracy. plate to achieve fixed-length cutting of corrugated pipes. Preferably, by arranging a transverse cylinder, the limiter plate can be extended or retracted, so that the limiter of the limiter plate on the corrugated pipe can be released, the removal of the cut corrugated pipe can be facilitated, and continuous cutting can be realized.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为优选的限位板的安装示意图;Fig. 2 is the installation schematic diagram of the preferred limit plate;
图3为本实用新型的输送装置的结构示意图;Fig. 3 is the structural representation of the conveying device of the present invention;
图中:机座1,机架2,第一竖直伸缩机构3,电机座4,切割电机5,切割刀6,第二竖直伸缩机构7,弧形固定板8,限位板9,横向气缸10,固定板11,螺杆12,螺母13,滑块14,连接座15,输送轮16,减速电机17,导料板18,弧形槽101,滑槽102。In the figure: machine base 1, frame 2, first vertical telescopic mechanism 3, motor base 4, cutting motor 5, cutting knife 6, second vertical telescopic mechanism 7, arc-shaped fixing plate 8, limit plate 9,
具体实施方式Detailed ways
如图1所示,一种用于双壁波纹管的切割装置,包括机座1,所述机座1上设有机架2,机架2顶部设有切割机构,切割机构包括第一竖直伸缩机构3,第一竖直伸缩机构3的伸缩端设有电机座4,电机座4上设有切割电机5,切割电机5的输出端设有切割刀6,切割机构的两侧均设有固定机构,固定机构包括设置在机架2上的第二竖直伸缩机构7,第二竖直伸缩机构7的伸缩端设有弧形固定板8,机座1上设有与弧形固定板8对应的弧形槽101,在本实施例中,弧形固定板8和弧形槽101的内径与双臂波纹管的外径相等,机座1一端设有对双壁波纹管进行定长限位的限位板9,限位板9与切割刀6在机座1上的投影的距离等于波纹管需求切割长度。As shown in FIG. 1, a cutting device for double-wall corrugated pipes includes a machine base 1, a frame 2 is arranged on the machine base 1, and a cutting mechanism is arranged on the top of the frame 2, and the cutting mechanism includes a first vertical Straight telescopic mechanism 3, the telescopic end of the first vertical telescopic mechanism 3 is provided with a motor base 4, the motor base 4 is provided with a cutting motor 5, the output end of the cutting motor 5 is provided with a cutting knife 6, and both sides of the cutting mechanism are provided with There is a fixing mechanism, the fixing mechanism includes a second vertical telescopic mechanism 7 arranged on the frame 2, the telescopic end of the second vertical telescopic mechanism 7 is provided with an arc-shaped fixing plate 8, and the base 1 is provided with an arc-shaped fixing plate 8. The arc-
在本实施例中,所述第一竖直伸缩机构3和第二竖直机构7为气缸。气缸也可以用液压缸或电动推杆代替。In this embodiment, the first vertical telescopic mechanism 3 and the second vertical mechanism 7 are air cylinders. The cylinder can also be replaced by a hydraulic cylinder or an electric push rod.
具体使用时,将待切割双壁波纹管放置在弧形槽101放置在弧形槽101中,将波纹管在弧形槽101中移动,波纹管端部移动至限位板9位置后,停止移动,启动第二竖直伸缩机构7,弧形固定板8向下移动,对波纹管进行固定限位,启动第一竖直伸缩机构3,切割电机5和切割刀6向下移动,启动切割电机5,对波纹管进行切割。In specific use, the double-wall corrugated pipe to be cut is placed in the arc-
该装置不仅能实现对双壁波纹管的切割,而且能实现对波纹管的定长切割。The device can not only realize the cutting of the double-wall corrugated pipe, but also realize the fixed-length cutting of the corrugated pipe.
优选的,机座1上对应切割刀6的正下方设有切割槽。一方面保证对波纹管的完全切割,另一方面减少对机座1的损坏。Preferably, the machine base 1 is provided with a cutting groove just below the corresponding cutting blade 6 . On the one hand, it guarantees the complete cutting of the corrugated pipe, and on the other hand, it reduces the damage to the machine base 1 .
优选的,如图1和2所示,所述机架2上设有横向气缸10,横向气缸10的伸缩端与限位板9连接。Preferably, as shown in FIGS. 1 and 2 , the frame 2 is provided with a
通过横向气缸10带动限位板9移动,当完成切割后,通过横向气缸10带动限位板9缩回,限位板9解除对波纹管的限位,使切割下来的波纹管能够从弧形槽101的端部进行移出,方便实现连续切割。The limit plate 9 is driven by the
优选的,所述机座1上设有对横向气缸10位置进行调整的调整机构,调整机构包括两个固定板11,两个固定板11之间设有螺杆12,螺杆12与弧形槽101的长度方向平行设置,螺杆12上设有螺母13,机座1上设有滑槽102,螺母13底部设有与滑槽102配合的滑块14,螺母13通过连接座15与横向气缸10连接。Preferably, the machine base 1 is provided with an adjustment mechanism for adjusting the position of the
所述螺杆12的端部设有手柄或驱动电机。通过手柄或驱动电机驱动螺杆12进行转动。The end of the
在本实施例中,螺杆12的端部设有驱动电机,驱动电机的输出端与螺杆12连接,驱动电机为减速电机。In this embodiment, the end of the
通过转动螺杆12,使螺母13沿螺杆12移动,从而使横向气缸10随螺母13移动,调整限位板9与切割刀6在机座1上的投影的距离,从而可以根据需要切割的波纹管的长度进行调整。By rotating the
优选的,如图3所示,所述机座1的端部设有对双壁波纹管进行移动的输送装置,所述输送装置包括设置在双壁波纹管两侧的输送轮16,输送轮16通过减速电机17驱动,减速电机17安装在支撑板上,支撑板与机座1连接。Preferably, as shown in FIG. 3 , the end of the machine base 1 is provided with a conveying device for moving the double-walled corrugated pipe. The conveying device includes conveying
通过减速电机17驱动输送轮16转动,带动波纹管移动,实现对波纹管的自动传送。The conveying
使用时,通过输送轮16带动波纹管,将波纹管端部移动至限位板9后停止移动,然后对波纹管固定后进行切割,切割完成后,将限位板9缩回,离开波纹管,继续对波纹管进行输送,将已切割的波纹管推出弧形槽101,重复进行下一段的切割。When in use, the corrugated pipe is driven by the conveying
优选的,所述机座1远离输送装置的一端设有倾斜设置的导料板18。导料板18可以设置为弧形结构,通过设置导料板18,方便将已切割下来的波纹管输送出机座1。Preferably, one end of the machine base 1 away from the conveying device is provided with an
Claims (7)
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| CN202020638209.1U CN212044940U (en) | 2020-04-24 | 2020-04-24 | A cutting device for double-wall corrugated pipes |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115890790A (en) * | 2022-11-04 | 2023-04-04 | 日照市东青机械有限公司 | A length automatic adjustment control device for a paper tube cutting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115890790A (en) * | 2022-11-04 | 2023-04-04 | 日照市东青机械有限公司 | A length automatic adjustment control device for a paper tube cutting machine |
| CN115890790B (en) * | 2022-11-04 | 2026-04-21 | 日照市东青机械有限公司 | An automatic length adjustment control device for a paper tube cutting machine |
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