CN212044509U - A vibration exciter bearing installation tool - Google Patents
A vibration exciter bearing installation tool Download PDFInfo
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- CN212044509U CN212044509U CN202020326888.9U CN202020326888U CN212044509U CN 212044509 U CN212044509 U CN 212044509U CN 202020326888 U CN202020326888 U CN 202020326888U CN 212044509 U CN212044509 U CN 212044509U
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- 238000009434 installation Methods 0.000 title claims abstract description 32
- 239000007787 solid Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型提供了一种激振器轴承安装工装,包括箱体轴承座、轴承、第一激振器轴、齿轮、套筒;所述轴承与套筒分别设有多个,所述轴承安装在箱体轴承座上,所述轴承套接于套筒的外壁上,所述套筒套接于第一激振器轴的外壁上,所述齿轮套接于第一激振器轴的外壁上,位于两个轴承之间;所述套筒下端设有第二螺纹,第二螺纹直径小于套筒直径,所述第二螺纹上螺纹连接有移动环,所述套筒套接在第一激振器轴上通过旋转移动环,将套筒与第一激振器轴进行固定,所述轴承热装在套筒上。本实用新型所述的轴承安装在套筒上,通过固定环将轴承进一步固定,防止轴承与激振器轴之间发生活动,造成轴承的损坏。
The utility model provides a vibration exciter bearing installation tool, which comprises a box bearing seat, a bearing, a first vibration exciter shaft, a gear and a sleeve; the bearings and the sleeve are respectively provided with a plurality of them, and the bearing is installed On the box bearing seat, the bearing is sleeved on the outer wall of the sleeve, the sleeve is sleeved on the outer wall of the first exciter shaft, and the gear is sleeved on the outer wall of the first exciter shaft The lower end of the sleeve is provided with a second thread, the diameter of the second thread is smaller than the diameter of the sleeve, the second thread is threadedly connected with a moving ring, and the sleeve is sleeved on the first thread The sleeve and the first exciter shaft are fixed by rotating the moving ring on the exciter shaft, and the bearing is heat-fitted on the sleeve. The bearing of the utility model is installed on the sleeve, and the bearing is further fixed by the fixing ring, so as to prevent the movement between the bearing and the shaft of the exciter and cause the damage of the bearing.
Description
技术领域technical field
本实用新型属于激振器技术领域,尤其是涉及一种激振器轴承安装工装。The utility model belongs to the technical field of vibration exciters, in particular to a vibration exciter bearing installation tool.
背景技术Background technique
现有装配条件因为轴承自身的重力原因,当上位轴承安装时,上位轴承内圈被垫片限定后,轴承外圈受重力的影响会压掉轴承的游隙,下位轴承也会因为轴系的重量将下位轴承游隙压掉,到整个箱体冷却时需要往复压拽轴使轴与内圈发生相对位移来消除掉轴承装配时的应力,但因为轴承外圈的大过盈量,加热和冷却等因素,轴承内圈和轴会出现往复移动困难的情况,尤其轴表面光洁度差时,情况更为明显,因为移动困难,就会在初期运转时滚子受力,造成均布受力,严重影响轴承的寿命。The existing assembly conditions are due to the gravity of the bearing itself. When the upper bearing is installed, after the inner ring of the upper bearing is limited by the gasket, the outer ring of the bearing will be affected by gravity. The weight will press down the lower bearing clearance, and when the entire box is cooled, the shaft needs to be reciprocated and pulled to make the shaft and the inner ring move relative to each other to eliminate the stress during bearing assembly. However, due to the large interference of the outer ring of the bearing, heating and Due to factors such as cooling, the reciprocating movement of the bearing inner ring and the shaft will be difficult, especially when the surface finish of the shaft is poor. Seriously affect the life of the bearing.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提一种激振器轴承安装工装,以解决轴承不能正常安装到位,以及轴承内圈外圈受力不均匀的问题。In view of this, the present utility model aims to provide a vibration exciter bearing installation tool, so as to solve the problems that the bearing cannot be normally installed in place and the inner ring and outer ring of the bearing are not uniformly stressed.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:
一种激振器轴承安装工装,包括箱体轴承座、轴承、第一激振器轴、齿轮、套筒;A vibration exciter bearing installation tool, comprising a box bearing seat, a bearing, a first vibration exciter shaft, a gear, and a sleeve;
所述轴承与套筒分别设有多个,所述轴承安装在箱体轴承座上,所述轴承套接于套筒的外壁上,所述套筒套接于第一激振器轴的外壁上,所述齿轮套接于第一激振器轴的外壁上,位于两个轴承之间;There are a plurality of the bearings and the sleeve respectively, the bearing is installed on the bearing seat of the box body, the bearing is sleeved on the outer wall of the sleeve, and the sleeve is sleeved on the outer wall of the first exciter shaft , the gear is sleeved on the outer wall of the first exciter shaft, and is located between the two bearings;
所述套筒下端设有第二螺纹,第二螺纹直径小于套筒直径,所述第二螺纹上螺纹连接有移动环,所述套筒套接在第一激振器轴上通过旋转移动环,将套筒与第一激振器轴进行固定,所述轴承热装在套筒上。The lower end of the sleeve is provided with a second thread, the diameter of the second thread is smaller than the diameter of the sleeve, a moving ring is threadedly connected to the second thread, and the sleeve is sleeved on the first exciter shaft by rotating the moving ring , the sleeve is fixed with the first exciter shaft, and the bearing is heat-fitted on the sleeve.
进一步的,所述箱体轴承座内设有两个半圆环型轴承安装槽,每个轴承安装槽内设有半圆环型齿轮安装槽,两个齿轮安装槽之间相通,齿轮安装在两个齿轮安装槽内,两个齿轮之间进行啮合,所述齿轮安装槽直径大于轴承安装槽直径,所述齿轮安装槽位于轴承安装槽中间,每个轴承安装槽内安装有两个轴承,轴承安装槽内一端安装有上位轴承,另一端安装有下位轴承,齿轮位于上位轴承与下位轴承之间,所述第一激振器轴安装在一个轴承安装槽内,另一个轴承安装槽内安装有第二激振器轴,两个齿轮分别套接于第一激振器轴与第二激振器轴上,第一激振器轴、第二激振器轴上分别套接有两个套筒,两个套筒位于齿轮两端,通过旋转移动环将套筒固定在第一激振器轴、第二激振器轴上,将轴承套接在套筒上,轴承一端的内环上贴合于移动环的正面上。Further, the housing bearing seat is provided with two semi-circular bearing mounting grooves, each bearing mounting groove is provided with a semi-circular gear mounting groove, the two gear mounting grooves communicate with each other, and the gears are mounted on the In the two gear installation grooves, the two gears engage with each other, the diameter of the gear installation groove is larger than the diameter of the bearing installation groove, the gear installation groove is located in the middle of the bearing installation groove, and two bearings are installed in each bearing installation groove, The upper bearing is installed in one end of the bearing installation groove, and the lower bearing is installed at the other end. The gear is located between the upper bearing and the lower bearing. The first exciter shaft is installed in one bearing installation groove, and the other is installed in the bearing installation groove. There is a second exciter shaft, two gears are respectively sleeved on the first exciter shaft and the second exciter shaft, and the first exciter shaft and the second exciter shaft are respectively sleeved with two Sleeve, two sleeves are located at both ends of the gear, the sleeve is fixed on the first exciter shaft and the second exciter shaft by rotating the moving ring, the bearing is sleeved on the sleeve, the inner ring at one end of the bearing is Fitted to the front of the moving ring.
进一步的,所述套筒上还安装有垫片、固定环,所述套筒远离第二螺纹一端设有第一螺纹,所述垫片贯穿套筒于上,所述固定环与套筒进行螺纹连接,所述垫片一端紧密贴合于轴承的另一端,所述固定环顶紧垫片,所述套筒上还设有锁紧口,所述移动环旋转锁紧口变小。Further, a gasket and a fixing ring are installed on the sleeve, a first thread is provided at one end of the sleeve away from the second thread, the gasket passes through the sleeve, and the fixing ring and the sleeve are connected. Threaded connection, one end of the gasket is closely attached to the other end of the bearing, the fixed ring is pressed against the gasket, the sleeve is also provided with a locking opening, and the rotating locking opening of the moving ring becomes smaller.
进一步的,所述箱体轴承座外壁上安装有上端盖、下端盖,所述下端盖、上端盖分别设有两个,每个下端盖、上端盖分别位于两个轴承安装槽的两端,所述第一激振器轴、第二激振器轴分别贯穿每个下端盖、上端盖。Further, an upper end cover and a lower end cover are installed on the outer wall of the bearing seat of the box body. The first exciter shaft and the second exciter shaft pass through each of the lower end cover and the upper end cover, respectively.
相对于现有技术,本实用新型所述的一种激振器轴承安装工装具有以下优势:Compared with the prior art, the vibration exciter bearing installation tool of the present invention has the following advantages:
(1)本实用新型所述的轴承安装在套筒上,通过固定环将轴承进一步固定,防止轴承与激振器轴之间发生活动,造成轴承的损坏。(1) The bearing of the utility model is installed on the sleeve, and the bearing is further fixed by the fixing ring, so as to prevent the movement between the bearing and the shaft of the exciter and cause the damage of the bearing.
(2)本实用新型所述的轴承内外圈同进同退,在任何情况下滚子不受力,在装配时保护轴承。(2) The inner and outer rings of the bearing described in the present utility model advance and retreat simultaneously, and the rollers are not stressed under any circumstances, and the bearing is protected during assembly.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings that constitute a part of the present invention are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本实用新型实施例所述的一种激振器轴承安装工装结构图;1 is a structural diagram of a vibration exciter bearing installation tooling according to an embodiment of the present utility model;
图2为本实用新型实施例所述的套筒结构图。FIG. 2 is a structural diagram of the sleeve according to the embodiment of the utility model.
附图标记说明:Description of reference numbers:
1-下端盖;2-箱体轴承座;3-下位轴承;4-齿轮;5-套筒;6-上端盖;7-第一激振器轴;8-固定环;9-垫片;10-移动环;11-第二激振器轴;12-上位轴承;51-第一螺纹;52-锁紧口;53-第二螺纹。1-lower end cover; 2-box bearing seat; 3-lower bearing; 4-gear; 5-sleeve; 6-upper end cover; 7-first exciter shaft; 8-fixing ring; 9-washer; 10-moving ring; 11-second exciter shaft; 12-upper bearing; 51-first thread; 52-locking port; 53-second thread.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility. The novel and simplified description does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本实用新型。The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1至图2所示,一种激振器轴承安装工装,包括箱体轴承座2、轴承、第一激振器轴7、齿轮4、套筒5;As shown in Figures 1 to 2, a vibration exciter bearing installation tool includes a box bearing seat 2, a bearing, a first exciter shaft 7, a gear 4, and a
所述轴承与套筒5分别设有多个,所述轴承安装在箱体轴承座2上,所述轴承套接于套筒5的外壁上,所述套筒5套接于第一激振器轴7的外壁上,所述齿轮4套接于第一激振器轴7的外壁上,位于两个轴承之间;There are a plurality of the bearings and the
所述套筒5下端设有第二螺纹53,第二螺纹53直径小于套筒5直径,所述第二螺纹53上螺纹连接有移动环10,所述套筒5套接在第一激振器轴7上通过旋转移动环10,将套筒5与第一激振器轴7进行固定,所述轴承热装在套筒5上。The lower end of the
所述箱体轴承座2内设有两个半圆环型轴承安装槽,每个轴承安装槽内设有半圆环型齿轮安装槽,两个齿轮安装槽之间相通,齿轮4安装在两个齿轮安装槽内,两个齿轮4之间进行啮合,所述齿轮安装槽直径大于轴承安装槽直径,所述齿轮安装槽位于轴承安装槽中间,每个轴承安装槽内安装有两个轴承,轴承安装槽内一端安装有上位轴承12,另一端安装有下位轴承3,齿轮4位于上位轴承12与下位轴承3之间,所述第一激振器轴7安装在一个轴承安装槽内,另一个轴承安装槽内安装有第二激振器轴11,两个齿轮4分别套接于第一激振器轴7与第二激振器轴11上,第一激振器轴7、第二激振器轴11上分别套接有两个套筒5,两个套筒5位于齿轮4两端,通过旋转移动环10将套筒5固定在第一激振器轴7、第二激振器轴11上,将轴承套接在套筒5上,轴承一端的内环上贴合于移动环10的正面上。The box bearing seat 2 is provided with two semi-circular bearing mounting grooves, each bearing mounting groove is provided with a semi-circular gear mounting groove, the two gear mounting grooves communicate with each other, and the gear 4 is mounted on the two gear mounting grooves. In each gear installation groove, the two gears 4 mesh with each other. The diameter of the gear installation groove is larger than the diameter of the bearing installation groove. The gear installation groove is located in the middle of the bearing installation groove, and each bearing installation groove is installed with two bearings. The
所述套筒5上还安装有垫片9、固定环8,所述套筒5远离第二螺纹53一端设有第一螺纹51,所述垫片9贯穿套筒5于上,所述固定环8与套筒5进行螺纹连接,所述垫片9一端紧密贴合于轴承的另一端,所述固定环8顶紧垫片9,所述套筒5上还设有锁紧口52,所述移动环10旋转锁紧口52变小。A gasket 9 and a fixing ring 8 are also installed on the
所述箱体轴承座2外壁上安装有上端盖6、下端盖1,所述下端盖1、上端盖6分别设有两个,每个下端盖1、上端盖6分别位于两个轴承安装槽的两端,所述第一激振器轴7、第二激振器轴11分别贯穿每个下端盖1、上端盖6。An upper end cover 6 and a lower end cover 1 are installed on the outer wall of the box bearing seat 2. The lower end cover 1 and the upper end cover 6 are respectively provided with two, and each of the lower end cover 1 and the upper end cover 6 are respectively located in two bearing installation grooves. The two ends of the first exciter shaft 7 and the
具体安装方式如下:The specific installation method is as follows:
首先加热箱体,待到达装配要求温度时安装套筒5以及下位轴承3,所述轴承套接在套筒5外侧,轴承一端顶在移动环10上,通过垫片9、固定环8将轴承进行固定,轴承安装完成,继续安装下端盖1(此时箱体直立摆放);箱体放倒,将齿轮4从箱体上方的端盖处放入箱体内部;下位轴承3,下端盖1,齿轮4随箱体进入加热炉加热,轴放入工业冰柜中冷冻,待两个零件到达装配条件时取出,安装轴到位,然后安装上位轴承12,安装过程如上步骤,然后晾凉全部加热的零件,后续零件全部冷却后换下安装端盖继续安装激振器。First, heat the box. When the temperature required for assembly is reached, install the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the within the scope of protection of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319453A (en) * | 2022-05-30 | 2022-11-11 | 中钢集团西安重机有限公司 | Installation method of free roller of continuous casting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319453A (en) * | 2022-05-30 | 2022-11-11 | 中钢集团西安重机有限公司 | Installation method of free roller of continuous casting machine |
| CN115319453B (en) * | 2022-05-30 | 2024-01-09 | 中钢集团西安重机有限公司 | Installation method of free roller of continuous casting machine |
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