CN212043783U - Numerical control machine tool - Google Patents
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- CN212043783U CN212043783U CN202020646944.7U CN202020646944U CN212043783U CN 212043783 U CN212043783 U CN 212043783U CN 202020646944 U CN202020646944 U CN 202020646944U CN 212043783 U CN212043783 U CN 212043783U
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Abstract
本实用新型涉及一种数控机床,涉及数控机床的技术领域,包括床体、第一电机、卡盘以及刀具,切削位置下方的床体上设置有排屑装置,排屑装置包括传输履带、驱动电机和收集箱,传输履带安装在床体内,驱动电机安装在床体内且驱动电机驱动传输履带运动,收集箱位于床体外且位于传输履带出料一端的下方,传输履带的链板上开设有多个小孔,传输履带的上层与下层之间的位置上设置有集液池;床体的一侧设置有过滤箱,过滤箱与集液池通过排液管连接。本实用新型通过排屑装置和过滤箱的设置将切削液与铁屑分离,减少切削液中的碎屑含量,降低了切削液对产品损伤的概率,从而提高了产品质量,提高了产品的合格率。
The utility model relates to a numerically controlled machine tool, which relates to the technical field of numerically controlled machine tools. The motor and the collection box, the transmission track is installed in the bed, the drive motor is installed in the bed and the drive motor drives the transmission track to move, the collection box is located outside the bed and below the discharge end of the transmission track, and the chain plate of the transmission track has multiple openings. There is a small hole, and a liquid collection tank is arranged between the upper layer and the lower layer of the transmission track; a filter box is arranged on one side of the bed, and the filter box and the liquid collection tank are connected by a drain pipe. The utility model separates the cutting fluid from the iron filings through the arrangement of the chip removal device and the filter box, reduces the content of the chips in the cutting fluid, reduces the probability of the cutting fluid damaging the product, thereby improves the product quality and improves the qualification of the product Rate.
Description
技术领域technical field
本实用新型涉及数控机床的技术领域,尤其是涉及一种数控机床。The utility model relates to the technical field of numerical control machine tools, in particular to a numerical control machine tool.
背景技术Background technique
数控机床是一种柔性的、高效能的自动化机床,能较好地解决复杂、精密、小批量、多品种的零件加工问题,代表了现代机床控制技术的发展方向,是一种典型的机电一体化产品。CNC machine tool is a kind of flexible and high-efficiency automatic machine tool, which can better solve the processing problems of complex, precise, small batch and multi-variety parts. It represents the development direction of modern machine tool control technology and is a typical mechanical and electrical integration. chemical products.
现有的公开号为CN203266256U的专利公开了一种数控机床排屑机,包括连接在机床中的护导体以及设置在护导体中的金属飞屑导出装置,所述的金属飞屑导出装置包括设置在护导体中的传输履带、设置在传输履带中的传动轮组以及驱动传动轮组的驱动电机,所述的传输履带上设有若干排料板,在每个排料板上设有挡块组,所述挡块组包括:条形挡块和弧形挡块。排屑机在排屑时,通过传送带上条形挡块和弧形挡块的设置,将传输履带上的碎屑拦住并使切削液流出传输履带,增加了排屑机的排屑效果,也避免了金属掉入传输履带内部现象。The existing patent with publication number CN203266256U discloses a numerically controlled machine tool chip remover, which includes a protective conductor connected in the machine tool and a metal flying chip exporting device arranged in the protective conductor, and the metal flying chip exporting device includes a The transmission track in the guard body, the transmission wheel set in the transmission track, and the drive motor for driving the transmission wheel set, the transmission track is provided with a plurality of discharge plates, and each discharge plate is provided with a stopper The block group includes: a bar-shaped block and an arc-shaped block. When the chip conveyor is removing chips, the strip block and arc block on the conveyor belt are set to stop the chips on the transmission track and make the cutting fluid flow out of the transmission track, which increases the chip removal effect of the chip conveyor. The phenomenon of metal falling into the inside of the transmission track is avoided.
上述中的技术方案存在以下缺陷:在数控机床的切削加工中会大量的使用切削液,上述排屑机能将较大的铁屑通过挡块组排出,但较小的碎屑则会随着切削液流入切削液回收箱里,在切削液的循环使用过程中碎屑会损坏工件表面,降低了产品合格率。The above technical solutions have the following defects: a large amount of cutting fluid is used in the cutting process of the CNC machine tool, and the above-mentioned chip removal machine can discharge the larger iron chips through the block group, but the smaller chips will follow the cutting. The fluid flows into the cutting fluid recovery box, and the debris will damage the surface of the workpiece during the circulation of the cutting fluid, reducing the product qualification rate.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种数控机床,能够减少切削液中的碎屑含量,提高产品的合格率。Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a numerically controlled machine tool, which can reduce the content of chips in the cutting fluid and improve the qualified rate of products.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种数控机床,包括床体、固定设置在床体内的第一电机、设置在所述第一电机转轴上的卡盘以及设置在所述床体内部的刀具,所述床体上设置有喷液管,切削位置下方的床体上设置有排屑装置,所述排屑装置包括传输履带、驱动电机和收集箱,所述传输履带安装在床体内位于切削位置的下方且传输履带出料的一端伸出床体,所述驱动电机安装在床体上且驱动电机驱动传输履带运动,所述收集箱位于床体外且位于传输履带出料一端的下方;所述传输履带的链板上开设有多个小孔,所述传输履带的上层与下层之间的位置上设置有集液池,所述集液池的宽度大于传输履带的宽度;所述床体的一侧设置有过滤箱,所述过滤箱与集液池通过排液管连接,所述过滤箱远离排液管的一侧壁通过输液管与所述喷液管连接,所述输液管上设置有水泵。A numerically controlled machine tool, comprising a bed body, a first motor fixedly arranged in the bed body, a chuck arranged on the rotating shaft of the first motor, and a tool arranged inside the bed body, the bed body is provided with a sprayer Liquid pipe, the bed body below the cutting position is provided with a chip removal device, the chip removal device includes a transmission crawler, a drive motor and a collection box, the transmission crawler is installed in the bed and is located below the cutting position and the transmission crawler discharges the material. One end protrudes from the bed body, the drive motor is installed on the bed body and the drive motor drives the transmission track to move, the collection box is located outside the bed and below the discharge end of the transmission track; the chain plate of the transmission track is provided with A plurality of small holes, a liquid collecting tank is arranged between the upper layer and the lower layer of the transmission crawler, and the width of the liquid collecting tank is larger than the width of the transmission crawler; one side of the bed is provided with a filter box, so The filter box and the liquid collecting tank are connected through a drain pipe, and a side wall of the filter box away from the drain pipe is connected with the liquid spray pipe through an infusion pipe, and a water pump is arranged on the infusion pipe.
通过采用上述技术方案,能够将铁屑与切削液在链板上实现初次过滤,大于小孔孔径的铁屑通过传输履带直接传输到收集箱内,小于小孔孔径的铁屑则与切削液通过小孔落入集液池内,再通过排液管流入到过滤箱内,经过过滤箱后切削液内的碎屑被过滤掉,过滤后的切削液通过输液管被水泵泵至喷液管上。通过过滤箱进一步将铁屑与切削液分离,减少了切削液中的碎屑含量,降低了切削液对产品损伤的概率,从而提高了产品质量,提高了产品的合格率。By adopting the above technical solution, the iron filings and cutting fluid can be filtered for the first time on the chain plate. The iron filings larger than the diameter of the small holes are directly transferred into the collection box through the transmission track, and the iron filings smaller than the diameter of the small holes pass through the cutting fluid. The small hole falls into the liquid collecting tank, and then flows into the filter box through the drain pipe. After passing through the filter box, the debris in the cutting fluid is filtered out, and the filtered cutting fluid is pumped to the spray pipe through the infusion pipe. The iron chips are further separated from the cutting fluid by the filter box, which reduces the content of the chips in the cutting fluid and reduces the probability of the cutting fluid damaging the product, thereby improving the product quality and the qualified rate of the product.
本实用新型在一较佳示例中可以进一步配置为,所述集液池上且靠近收集箱的一侧设置有倾斜向上的刮板,所述刮板远离集液池的一端与传输履带上层的下表面贴合。In a preferred example of the present invention, an inclined upward scraper is arranged on the liquid collecting tank and on the side close to the collecting tank, and the end of the scraping blade is far away from the liquid collecting tank and the lower part of the upper layer of the transmission track. Surface fit.
通过采用上述技术方案,刮板能够将传输履带上层的下表面上吸附的铁屑、切削液刮下,使铁屑不会被卷入转动轴中,从而能够降低转动轴的磨损以及减少因传输履带卡死而造成停机的概率;并能够进一步收集切削液。By adopting the above technical solution, the scraper can scrape off the iron scraps and cutting fluid adsorbed on the lower surface of the upper layer of the transmission track, so that the iron scraps will not be involved in the rotating shaft, thereby reducing the wear of the rotating shaft and reducing the transmission rate caused by transmission. Probability of downtime caused by crawler jamming; and the ability to further collect cutting fluid.
本实用新型在一较佳示例中可以进一步配置为,所述集液池的底壁设置为倾斜状,排液管的一端连接在集液池底壁的最低端。In a preferred example of the present invention, the bottom wall of the liquid collecting tank is set to be inclined, and one end of the drain pipe is connected to the lowest end of the bottom wall of the liquid collecting tank.
通过采用上述技术方案,集液池上倾斜状的底壁可以使切削液不会滞留在集液池上,使落在集液池上的切削液能够快速流向排液管的入口并流入过滤箱,从而能够减少集液池内铁屑的堆积。By adopting the above technical solutions, the inclined bottom wall of the liquid collecting tank can prevent the cutting fluid from staying on the liquid collecting tank, so that the cutting fluid falling on the liquid collecting tank can quickly flow to the inlet of the drain pipe and into the filter box, so that the Reduce the accumulation of iron filings in the sump.
本实用新型在一较佳示例中可以进一步配置为,所述过滤箱包括箱体和过滤网,所述过滤网有多个,多个所述过滤网水平间隔设置在所述箱体内且将所述箱体分割成多个腔室,所述过滤网的过滤孔从所述箱体靠近排液管的一端到靠近输液管一端的直径依次递减。In a preferred example of the present invention, the filter box can be further configured such that the filter box includes a box body and a filter screen, there are multiple filter screens, and a plurality of the filter screens are arranged in the box body at horizontal intervals and connect all the filter screens. The box body is divided into a plurality of chambers, and the diameter of the filter holes of the filter screen decreases sequentially from the end of the box body close to the drain pipe to the end close to the infusion pipe.
通过采用上述技术方案,铁屑与切削液进入箱体内时,被过滤孔径逐渐减小的过滤网逐渐过滤并分离,使最后过滤出的切削液能达到循环使用的要求。By adopting the above technical scheme, when iron filings and cutting fluid enter the box, they are gradually filtered and separated by the filter screen with the gradually decreasing pore size of the filter, so that the finally filtered cutting fluid can meet the requirement of recycling.
本实用新型在一较佳示例中可以进一步配置为,所述箱体的上壁设置有开口,所述开口上设置有防尘盖。In a preferred example of the present invention, it can be further configured that the upper wall of the box body is provided with an opening, and the opening is provided with a dust cover.
通过采用上述技术方案,在箱体内收集满被过滤出来的铁屑时,将防尘盖打开并将铁屑取出,对箱体内的铁屑进行清理;防尘盖也能够减少生产车间内的灰尘落入箱体内的切削液中。By adopting the above technical solution, when the filtered iron filings are collected in the box, the dust cover is opened and the iron filings are taken out to clean the iron filings in the box; the dust cover can also reduce the dust in the production workshop into the cutting fluid in the box.
本实用新型在一较佳示例中可以进一步配置为,所述箱体上且位于切削液流动方向的两侧壁上设置有多个竖向滑槽,所述过滤网竖向滑移安装在所述竖向滑槽内。In a preferred example of the present invention, a plurality of vertical chutes are arranged on the box body and on the two side walls in the flow direction of the cutting fluid, and the filter screen is vertically slidably installed on the box body. into the vertical chute.
通过采用上述技术方案,在过滤网损坏时,可以拉出过滤网对过滤网进行更换;在清理箱体内过滤出的铁屑时,也可以将过滤网滑出进行清洗。By adopting the above technical solution, when the filter screen is damaged, the filter screen can be pulled out to replace the filter screen; when the iron filings filtered out of the box are cleaned, the filter screen can also be slid out for cleaning.
本实用新型在一较佳示例中可以进一步配置为,所述箱体内每个空腔的底端均设置有可拆卸的收集框,过滤网上过滤出来的铁屑逐渐在收集框内积累堆积,所述收集框上设置有用于提起收集框的把手。In a preferred example of the present invention, a detachable collection frame is provided at the bottom end of each cavity in the box, and the iron filings filtered out of the filter screen are gradually accumulated and accumulated in the collection frame. The collection frame is provided with a handle for lifting the collection frame.
通过采用上述技术方案,当收集框内堆积满铁屑时,可以通过把手将收集框拉出箱体,使箱体内铁屑的清理更方便。By adopting the above technical solution, when the collecting frame is full of iron filings, the collecting frame can be pulled out of the box body by the handle, so that the cleaning of the iron filings in the box is more convenient.
本实用新型在一较佳示例中可以进一步配置为,所述箱体内与收集框的下表面之间设置有磁石。In a preferred example of the present invention, a magnet can be further arranged between the box body and the lower surface of the collecting frame.
通过采用上述技术方案,流入箱体内的切削液在收集框上时,切削液中的大部分铁屑会被磁石吸引而吸附在收集框内,切削液再通过过虑网的过滤,能够更好更快的将切削液中的铁屑分离出来。By adopting the above technical solution, when the cutting fluid flowing into the box is on the collecting frame, most of the iron filings in the cutting fluid will be attracted by the magnet and adsorbed in the collecting frame, and the cutting fluid will be filtered by the filter net, which can be better and better. Quickly separate the iron filings in the cutting fluid.
综上所述,本实用新型包括以下至少一种有益技术效果:To sum up, the present utility model includes at least one of the following beneficial technical effects:
1.通过排屑装置的设置,能够将切削液与大部分的铁屑分离,从而减少后续过滤箱内铁屑的堆积。1. Through the setting of the chip removal device, the cutting fluid can be separated from most of the iron filings, thereby reducing the accumulation of iron filings in the subsequent filter box.
2.通过过滤箱的设置,能够减少切削液中的碎屑含量,提高产品的合格率,从而降低生产成本。2. Through the setting of the filter box, the content of debris in the cutting fluid can be reduced, the qualified rate of the product can be improved, and the production cost can be reduced.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的局部结构示意图;Fig. 2 is the partial structure schematic diagram of the present utility model;
图3是本实用新型的局部剖切示意图;Fig. 3 is the partial cutaway schematic diagram of the present utility model;
附图标记:1、床体;12、第一电机;13、卡盘;14、排料口;15、喷液管;2、排屑装置;21、传输履带;211、小孔;22、驱动电机;23、收集箱;24、集液池;241、刮板;25、排液管;26、输液管;3、过滤箱;31、箱体;311、防尘盖;32、过滤网;321、竖向滑槽;33、收集框;331、把手;34、磁石;35、水泵。Reference numerals: 1, bed body; 12, first motor; 13, chuck; 14, discharge port; 15, liquid spray pipe; 2, chip removal device; 21, transmission track; 211, small hole; 22, Drive motor; 23, collection box; 24, liquid collection tank; 241, scraper; 25, drain pipe; 26, infusion pipe; 3, filter box; 31, box body; 311, dust cover; 32, filter screen ; 321, vertical chute; 33, collection frame; 331, handle; 34, magnet; 35, water pump.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细描述。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1,一种数控机床,包括床体1,床体1内设置有空腔,床体1上设置有喷液管15,空腔内固定设置有第一电机12,固定设置在第一电机12转轴上的卡盘13以及滑动设置在床体1内部的刀具,卡盘13与刀具共同确定了切削位置;床体1上开设有排料口14,排料口14与空腔连通。Referring to FIG. 1, a numerically controlled machine tool includes a
参照图1,切削位置下方的床体1上设置有排屑装置2,排屑装置2包括传输履带21、驱动电机22和收集箱23,传输履带21安装在床体1内位于切削位置的下方且传输履带21出料的一端通过排料口14伸出床体1,驱动电机22固定安装在床体1上且驱动电机22驱动传输履带21运动,收集箱23位于床体1外且位于传输履带21出料一端的下方;传输履带21的链板上开设有多个小孔211,小孔211能够使切削液穿过。1, a
参照图2,传输履带21的上层与下层之间的位置上设置有呈水平的集液池24,集液池24的宽度大于传输履带21的宽度,集液池24侧壁上且靠近传输履带21出料的一端竖向设置有一体成型的刮板241,刮板241远离集液池24的一端与传输履带21上层的下表面贴合,使传输履带21上层的下表面吸附的铁屑、切削液被刮板241刮落掉入集液池24内,集液池24的底壁呈倾斜状,集液池24上的最低位置连接有排液管25。切削液通过小孔211落到下方的集液池24上,而大于孔径的铁屑则通过传输履带21传输到收集箱23内。Referring to FIG. 2 , a
参照图3,床体1的一侧固定设置有过滤箱3,过滤箱3的进液端与排液管25的一端连接,过滤箱3远离排液管25的一端通过输液管26与喷液管15(参照图1)连接,输液管26上固定设置有水泵35;过滤箱3包括箱体31和过滤网32,箱体31上且沿着切削液流动方向的两侧壁上开设有四个竖向滑槽321,两个过滤网32竖向滑移安装在竖向滑槽321上并将箱体31分成三个腔体,过滤网32的过滤孔从箱体31进液一端到出液一端的直径依次递减。3, one side of the
参照图3,在三个腔体的底端分别设置有一个可拆卸的收集框33,收集框33与腔体的横截面相同且收集框33能够沿着腔体内壁实现竖向滑动,收集框33的相对两侧固定设置有能将收集框33提起的把手331;在空腔的底壁与收集框33的下表面之间均固定嵌设有磁石34,磁石34能够吸引切削液中的大部分铁屑;箱体31的上壁开设有开口,开口上设置有与箱体31铰接连接的防尘盖311。Referring to FIG. 3 , a
本实施例的工作原理:The working principle of this embodiment:
在数控机床运转时,产生的碎屑随着切削液落到下方的传输履带21上,大于小孔211孔径的碎屑随着传输履带21输送到收集箱23内,小于小孔211孔径的碎屑随着切削液落入下方的集液池24内,并通过排液管25进入过滤箱3内,在过滤箱3内通过磁石34与过滤网32的作用过滤掉大部分碎屑,使回收的切削液达到循环使用的标准,从而降低生产成本。When the CNC machine tool is running, the generated debris falls on the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, therefore: all equivalent changes made according to the structure, shape and principle of the present invention are It should be covered within the protection scope of the present invention.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909988A (en) * | 2021-11-25 | 2022-01-11 | 沈阳机床股份有限公司 | Intelligent chip cleaner for metal cutting machine tool and control method thereof |
| CN120395520A (en) * | 2025-07-07 | 2025-08-01 | 四川省内江旭源机床有限公司 | An internally flexible precision high-speed hydraulic machine tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909988A (en) * | 2021-11-25 | 2022-01-11 | 沈阳机床股份有限公司 | Intelligent chip cleaner for metal cutting machine tool and control method thereof |
| CN120395520A (en) * | 2025-07-07 | 2025-08-01 | 四川省内江旭源机床有限公司 | An internally flexible precision high-speed hydraulic machine tool |
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