CN212042031U - A special steel bar cooling bed - Google Patents
A special steel bar cooling bed Download PDFInfo
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- CN212042031U CN212042031U CN202020402183.0U CN202020402183U CN212042031U CN 212042031 U CN212042031 U CN 212042031U CN 202020402183 U CN202020402183 U CN 202020402183U CN 212042031 U CN212042031 U CN 212042031U
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Abstract
Description
技术领域technical field
本实用新型涉及特殊钢棒材生产技术领域,具体是一种特殊钢棒材冷床。The utility model relates to the technical field of special steel bar production, in particular to a special steel bar cooling bed.
背景技术Background technique
特殊钢是指具有特殊的化学成分(合金化)、采用特殊的工艺生产、具备特殊的组织和性能、能够满足特殊需要的钢类,常见的特殊钢有碳素钢、优质结构钢、合金钢等。中国特殊钢包括优质碳素结构钢、合金结构钢、碳素和合金工具钢、弹簧钢、轴承钢、工具钢等大类钢种。特殊钢中以棒材产品用途最为广泛,主要钢种有轴承钢、弹簧钢、齿轮钢、非调质钢等,各大类钢种对棒材轧制后控制冷却要求不同。Special steel refers to steel with special chemical composition (alloying), produced by special process, with special structure and properties, and can meet special needs. Common special steels include carbon steel, high-quality structural steel, and alloy steel. Wait. China's special steel includes high-quality carbon structural steel, alloy structural steel, carbon and alloy tool steel, spring steel, bearing steel, tool steel and other types of steel. Among the special steels, the bar products are the most widely used. The main steel types are bearing steel, spring steel, gear steel, non-quenched and tempered steel, etc. Each type of steel has different requirements for controlled cooling after the bar is rolled.
传统冷床动齿条和定齿条全部设置齿,棒材只能一个一个齿的移动,棒材在冷床上运行周期是固定的,运行速度不好调节,生产过程中∮70mm以下的规格棒材温降较快,棒材下冷床及入坑温度较低,会导致特钢棒材出现白点或内裂缺陷,难以保证特钢棒材的内部质量。此外,传统步进齿条冷,不能够控制棒材在冷床上的冷却速度,棒材热轧状态下,力学性能及金相组织不能够有效控制。中国专利号ZL201220359720.3公开了一种能够提高特钢收集温度的冷床,提供一种既能保证棒材的平直度又能够提高特钢棒材收集温度的冷床,通过该冷床能缩短棒材在冷床上的运行时间,实现钢材高温收集、高温入坑缓冷,保证钢材的内部质量。但该实用新型专利,与传统步进冷床缺点一样,不能够控制棒材在冷床上的冷却速度,棒材热轧状态下,力学性能及金相组织不能够有效控制。The traditional cooling bed moving rack and fixed rack are all equipped with teeth, the bar can only move one tooth by one, the running cycle of the bar on the cooling bed is fixed, the running speed is not easy to adjust, the specification bar below ∮70mm during the production process The rapid temperature drop of the bar and the low temperature of the cooling bed under the bar and the entry pit will lead to white spots or internal cracking defects in the special steel bar, and it is difficult to ensure the internal quality of the special steel bar. In addition, the traditional stepping rack cooling cannot control the cooling rate of the bar on the cooling bed, and the mechanical properties and metallographic structure of the bar cannot be effectively controlled in the hot-rolled state. Chinese Patent No. ZL201220359720.3 discloses a cooling bed capable of increasing the collection temperature of special steel, providing a cooling bed that can not only ensure the straightness of the bar but also increase the collection temperature of the special steel bar. Shorten the running time of the bar on the cooling bed, realize the high-temperature collection of the steel and slow cooling in the pit at a high temperature, and ensure the internal quality of the steel. However, this utility model patent, like the disadvantage of the traditional stepping cooling bed, cannot control the cooling rate of the bar on the cooling bed, and the mechanical properties and metallographic structure of the bar cannot be effectively controlled in the hot rolling state.
实用新型内容Utility model content
本实用新型要解决的技术问题是:为了既能保证棒材的平直度,又能够提高特钢棒材收集温度,同时又能控制轧材的性能及金相组织。The technical problem to be solved by the utility model is: in order not only to ensure the straightness of the bar, but also to improve the collection temperature of the special steel bar, and at the same time to control the performance and metallographic structure of the rolled material.
为实现上述目的,本实用新型提供如下技术方案:本实用新型提供的一种特殊钢棒材冷床,包括冷床本体,所述冷床本体上部设置有保温装置,所述保温装置包括保温罩和设置在所述冷床本体两侧的导轨,所述保温罩底部安装有与所述导轨相配合的滚轮;所述保温罩顶部设置有冷却装置,所述冷却装置包括设置在所述保温罩顶部的多个水雾风机,所述水雾风机上绕设有水环,所述水环上安装有多个对准所述冷床本体的喷嘴,所述水环连接有进水管;所述冷床本体上设置有多组平行的动齿条和定齿条,所述定齿条中部设置有斜板。In order to achieve the above purpose, the utility model provides the following technical solutions: a special steel bar cooling bed provided by the utility model includes a cooling bed body, and a heat preservation device is arranged on the upper part of the cooling bed body, and the heat preservation device includes a heat preservation cover and guide rails arranged on both sides of the cooling bed body, the bottom of the thermal insulation cover is installed with rollers matched with the guide rails; the top of the thermal insulation cover is provided with a cooling device, and the cooling device includes a plurality of water mist fans on the top, a water ring is arranged around the water mist fan, a plurality of nozzles aligned with the cooling bed body are installed on the water ring, and the water ring is connected with a water inlet pipe; A plurality of parallel movable racks and fixed racks are arranged on the cooling bed body, and an inclined plate is arranged in the middle of the fixed racks.
进一步,所述定齿条上设有齿,所述齿从棒材滚动的起点延伸至所述斜板;所述动齿条和带有所述齿的所述定齿条配合将所述棒材滚动至所述斜板,利用所述斜板的高度和所述棒材的重力,使所述棒材能够快速滚动到收集处。Further, the fixed rack is provided with teeth, and the teeth extend from the starting point of rolling of the rod to the swash plate; the movable rack and the fixed rack with the teeth cooperate to connect the rod The bar is rolled to the inclined plate, and the bar can be quickly rolled to the collection place by the height of the inclined plate and the gravity of the bar.
进一步,所述斜板通过固定卡板安装在所述定齿条上,安装时将所述固定卡板夹卡在所述定齿条上即可,所述斜板能够视生产需要安装或取下。Further, the swash plate is installed on the fixed rack through a fixed card plate, and the fixed card plate can be clamped on the fixed rack during installation. The swash plate can be installed or removed according to production needs. Down.
进一步,为了使保温效果更好,所述保温罩上包裹有保温棉。Further, in order to make the thermal insulation effect better, the thermal insulation cover is wrapped with thermal insulation cotton.
进一步,一种特殊钢棒材冷床的冷却方法,包括下述步骤:Further, a cooling method for a special steel bar cooling bed, comprising the following steps:
S1、判断特殊钢棒材的钢种;S1. Determine the steel grade of the special steel bar;
S2、当所述特殊钢棒材的钢种属于白点敏感性强的钢种,并且不需要控制热轧状态力学性能及金相组织时,对该特殊钢棒材的操作步骤如下:S2. When the steel grade of the special steel bar belongs to the steel grade with strong white point sensitivity, and it is not necessary to control the mechanical properties and metallographic structure of the hot-rolled state, the operation steps for the special steel bar are as follows:
(1)、将所述保温罩及所述冷却装置整体移动到所述冷床本体入口处并将所述水雾风机关闭,以保证高温上所述冷床本体的所述棒材,在所述冷床本体上减少温度损失;(1) Move the heat preservation cover and the cooling device as a whole to the entrance of the cooling bed body and turn off the water mist fan to ensure that the bars of the cooling bed body at high temperature are Reduce temperature loss on the cooling bed body;
(2)、启动所述冷床本体,所述棒材经所述动齿条和所述定齿条的配合,滚动通过所述保温罩后,到达所述斜板处;然后,经所述斜板作用快速滚动到收集处;(2) Start the cooling bed body, the rods roll through the heat preservation cover through the cooperation of the movable rack and the fixed rack, and then reach the inclined plate; The action of the inclined plate quickly rolls to the collection place;
S3、当所述特殊钢棒材的钢种属于非调质钢及轴承钢类棒材,需要控制热轧状态力学性能或金相组织形态的钢种时,对该特殊钢棒材的操作步骤如下:S3. When the steel grade of the special steel bar belongs to non-quenched and tempered steel and bearing steel bar, and it is necessary to control the steel grade of mechanical properties or metallographic structure in the hot rolling state, the operation steps of the special steel bar as follows:
(1)、将所述保温罩及所述冷却装置整体移动到所述冷床本体入口处并将所述水雾风机开启,对高温下的所述棒材进行快速冷却,使所述棒材快速通过组织转变温度区,以保证通过组织转变温度区的所述棒材得到理想的力学性能及金相组织;(1) Move the heat preservation cover and the cooling device as a whole to the entrance of the cooling bed body and turn on the water mist fan to rapidly cool the bar at high temperature to make the bar Quickly pass through the tissue transition temperature zone to ensure that the bar passing through the tissue transition temperature zone obtains ideal mechanical properties and metallographic structure;
(2)、启动所述冷床本体,所述棒材经所述动齿条和所述定齿条的配合,滚动通过所述保温罩后,到达所述斜板处;然后,经所述斜板作用快速滚动到收集处。(2) Start the cooling bed body, the rods roll through the heat preservation cover through the cooperation of the movable rack and the fixed rack, and then reach the inclined plate; The swash plate action rolls quickly to the collection.
本实用新型的有益效果:本实用新型提供的一种特殊钢棒材冷床,既能保证棒材的平直度,又能够提高特钢棒材收集温度,同时又能控制轧材的性能及金相组织;通过该冷床,特殊钢棒材在组织转变温度区能够根据特殊钢钢种特性进行控制冷却,并且能缩短棒材通过组织转变温度区后在冷床上的运行时间,实现钢材高温收集和高温入坑缓冷,保证钢材的内部质量。Beneficial effects of the utility model: the cooling bed for special steel bars provided by the utility model can not only ensure the straightness of the bars, but also improve the collection temperature of the special steel bars, and at the same time, it can control the performance and performance of the rolled bars. Metallographic structure; through this cooling bed, the special steel bar can be controlled and cooled in the microstructure transition temperature zone according to the characteristics of the special steel grade, and the running time of the bar on the cooling bed after passing through the microstructure transition temperature zone can be shortened, so as to realize the high temperature of the steel. Collection and high temperature into the pit for slow cooling to ensure the internal quality of the steel.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的冷却装置的结构示意图;Fig. 2 is the structural representation of the cooling device of the present invention;
图3是本实用新型的冷床本体的结构示意图;Fig. 3 is the structural representation of the cooling bed body of the present invention;
图中:1-冷床本体、2-导轨、3-滚轮、4-水雾风机、41-水环、42-喷嘴、5-进水管、6-保温罩、7-棒材、8-动齿条、9-定齿条、10-斜板、11-固定卡板。In the picture: 1-cooling bed body, 2-guide rail, 3-roller, 4-water mist fan, 41-water ring, 42-nozzle, 5-water inlet pipe, 6-insulation cover, 7-bar, 8-movement Rack, 9-fixed rack, 10-inclined plate, 11-fixed card plate.
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The present utility model will now be described in further detail in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.
如图1、图2和图3所示,本实用新型提供的一种特殊钢棒材冷床,包括冷床本体1,所述冷床本体1比现有冷床宽2-3m,现有冷床长度是所述冷床本体1的1/3长度,所述冷床本体1上部设置有保温装置,所述保温装置包括保温罩6和设置在所述冷床本体1两侧的导轨2,所述保温罩6底部安装有与所述导轨2相配合的滚轮3,所述保温装置可以按照棒材7在所述冷床本体1上运动的方向进行前后移动;所述保温罩6顶部设置有冷却装置,所述冷却装置包括设置在所述保温罩6顶部的4个水雾风机4,所述水雾风机4上绕设有水环41,所述水环41上安装有4个对准所述冷床本体1的喷嘴42,所述喷嘴42中心与所述水雾风机4出风面成45°角,所述水雾风机4中心轴线与垂直线成60°角,以保证水雾能够吹到所述棒材7上,所述水环41连接有进水管5;所述冷床本体1上设置有多组平行的动齿条8和定齿条9,所述定齿条9中部设置有斜板10。As shown in Figure 1, Figure 2 and Figure 3, a special steel bar cooling bed provided by the present invention includes a cooling bed body 1, the cooling bed body 1 is 2-3m wider than the existing cooling bed. The length of the cooling bed is 1/3 of the length of the cooling bed body 1 . The upper part of the cooling bed body 1 is provided with a heat preservation device, and the heat preservation device includes a heat preservation cover 6 and
如图3所示,所述定齿条9上设有齿,所述齿从所述棒材7滚动的起点延伸至所述斜板10;所述动齿条8和带有所述齿的所述定齿条9配合将所述棒材7滚动至所述斜板10,利用所述斜板10的高度和所述棒材7的重力,使所述棒材7能够快速滚动到收集处。As shown in FIG. 3 , the fixed rack 9 is provided with teeth, and the teeth extend from the starting point of the rolling of the bar 7 to the
如图3所示,所述斜板10通过固定卡板11安装在所述定齿条9上,安装时将所述固定卡板11夹卡在所述定齿条9上即可,所述斜板10能够视生产需要安装或取下。As shown in FIG. 3 , the
如图1所示,为了使保温效果更好,所述保温罩6上包裹有保温棉。As shown in FIG. 1 , in order to make the thermal insulation effect better, the thermal insulation cover 6 is wrapped with thermal insulation cotton.
一种特殊钢棒材冷床的冷却方法,包括下述步骤:A cooling method for a special steel bar cooling bed, comprising the following steps:
S1、判断特殊钢棒材的钢种;S1. Determine the steel grade of the special steel bar;
S2、针对弹簧钢、CrMo及CrNiMo类齿轮钢和结构钢、工具钢等高碳或高合金钢,钢的白点敏感性强的钢种,并且不需要控制热轧状态力学性能及金相组织的钢种,对该特殊钢棒材的操作步骤如下:S2. For spring steel, CrMo and CrNiMo gear steel, structural steel, tool steel and other high-carbon or high-alloy steels, steels with strong white point sensitivity, and do not need to control the mechanical properties and metallographic structure of the hot-rolled state The operation steps for the special steel bar are as follows:
(1)、将所述保温罩6及所述冷却装置整体移动到所述冷床本体1入口处并将所述水雾风机4关闭,以保证高温上所述冷床本体1的所述棒材7,在所述冷床本体1上减少温度损失;(1) Move the heat preservation cover 6 and the cooling device as a whole to the entrance of the cooling bed body 1 and turn off the
(2)、启动所述冷床本体1,所述棒材7经所述动齿条8和所述定齿条9的配合,滚动通过所述保温罩6后,到达所述斜板10处;然后,经所述斜板10作用快速滚动到收集处,收集温度为650-750℃;(2) Start the cooling bed body 1, and the rod 7 reaches the
S3、针对非调质钢及轴承钢类棒材,需要控制热轧状态力学性能或金相组织形态的钢种,对该特殊钢棒材的操作步骤如下:S3. For non-quenched and tempered steel and bearing steel bar, it is necessary to control the mechanical properties or metallographic structure of the steel in the hot-rolled state. The operation steps for the special steel bar are as follows:
(1)、将所述保温罩6及所述冷却装置整体移动到所述冷床本体1入口处并将所述水雾风机4开启,对高温下的所述棒材7进行快速冷却,使所述棒材7快速通过组织转变温度区,以保证通过组织转变温度区的所述棒材7得到理想的力学性能及金相组织;所述棒材7在620-650℃进入所述保温罩6,以保证通过组织转变温度区的所述棒材7,在冷床上减少温度损失;(1) Move the heat preservation cover 6 and the cooling device as a whole to the entrance of the cooling bed body 1 and turn on the
(2)、启动所述冷床本体1,所述棒材7经所述动齿条8和所述定齿条9的配合,滚动通过所述保温罩6后,到达所述斜板10处;然后,经所述斜板10作用快速滚动到收集处,收集温度为600-620℃。(2) Start the cooling bed body 1, and the rod 7 reaches the
本实用新型提供的一种特殊钢棒材冷床,既能保证棒材的平直度,又能够提高特钢棒材收集温度,同时又能控制轧材的性能及金相组织;通过该冷床,特殊钢棒材在组织转变温度区能够根据特殊钢钢种特性进行控制冷却,并且能缩短棒材通过组织转变温度区后在冷床上的运行时间,实现钢材高温收集和高温入坑缓冷,保证钢材的内部质量。The special steel bar cooling bed provided by the utility model can not only ensure the straightness of the bar, but also can improve the collection temperature of the special steel bar, and at the same time can control the performance and metallographic structure of the rolled material; The special steel bar can be cooled according to the characteristics of the special steel grade in the microstructure transition temperature zone, and can shorten the running time of the bar on the cooling bed after passing through the microstructure transition temperature zone, so as to realize the high temperature collection of the steel and the slow cooling of the high temperature pit. , to ensure the internal quality of the steel.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiment according to the present invention as inspiration, through the above description, relevant staff can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present utility model is not limited to the content in the description, and its technical scope must be determined according to the scope of the claims.
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| CN111283002A (en) * | 2020-03-25 | 2020-06-16 | 中天钢铁集团有限公司 | Special steel bar cooling bed and cooling method |
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| CN111283002A (en) * | 2020-03-25 | 2020-06-16 | 中天钢铁集团有限公司 | Special steel bar cooling bed and cooling method |
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