CN212040177U - Accelerator agitating unit - Google Patents

Accelerator agitating unit Download PDF

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Publication number
CN212040177U
CN212040177U CN202020290910.9U CN202020290910U CN212040177U CN 212040177 U CN212040177 U CN 212040177U CN 202020290910 U CN202020290910 U CN 202020290910U CN 212040177 U CN212040177 U CN 212040177U
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stirring
shaft
vibration
rotating shaft
box
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贺峰涛
贺峰岩
贺龙生
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Sichuan Jinhong Kangtai New Materials Co ltd
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Sichuan Jinhong Kangtai New Materials Co ltd
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Abstract

本实用新型公开了一种速凝剂搅拌装置,包括振动搅拌箱,所述振动搅拌箱内包括搅拌电机、动力传动轴、转轴、搅拌轴、拨杆和连接球;在振动搅拌箱上设有气动振动装置,搅拌电机的输出轴与动力传动轴相连,所述动力传动轴与转轴相连,转轴上设有搅拌轴,输送搅拌轴呈球体状分布在转轴上,搅拌轴的端部通过连接球固定拨杆,拨杆能沿着连接球转动,所有的拨杆的端部位于同一球面上。本实用新型所述速凝剂搅拌装置,搅拌和振动同时进行,搅拌采用球形分布的搅拌杆机构,振动采用气动振动装置,在使用的时候,整个搅拌箱振动,其内的球形搅拌方式搅拌更加的均匀,能够打散更多的物料,使得混合效果更佳。

Figure 202020290910

The utility model discloses a quick-setting agent stirring device, which comprises a vibration stirring box, wherein the vibration stirring box includes a stirring motor, a power transmission shaft, a rotating shaft, a stirring shaft, a lever and a connecting ball; Pneumatic vibration device, the output shaft of the stirring motor is connected with the power transmission shaft, the power transmission shaft is connected with the rotating shaft, the rotating shaft is provided with a stirring shaft, the conveying and stirring shaft is distributed on the rotating shaft in a spherical shape, and the end of the stirring shaft is connected through the ball. The lever is fixed, the lever can rotate along the connecting ball, and the ends of all levers are located on the same spherical surface. The quick-setting agent stirring device of the utility model, stirring and vibration are carried out at the same time, the stirring adopts a spherically distributed stirring rod mechanism, and the vibration adopts a pneumatic vibration device. It can disperse more materials and make the mixing effect better.

Figure 202020290910

Description

一种速凝剂搅拌装置A quick-setting agent stirring device

技术领域technical field

本实用新型属于速凝剂技术领域,特别是涉及一种速凝剂搅拌装置。The utility model belongs to the technical field of accelerators, in particular to a stirring device for accelerators.

背景技术Background technique

在矿井巷道掘进过程中,为了保证巷道的施工质量和服务年限,爆破落岩后先锚杆支护,再进行喷浆覆盖。喷浆浆体成分中除混凝土之外还添加一部分速凝剂来促使喷到巷帮的浆体快速凝固。目前,在现有的喷浆施工工序中,主要靠专人向喷浆机中添加速凝剂,劳动强度大,工作效率低,增加人力成本,且添加量控制不准确及均匀性较差,造成喷浆过程中回弹料多和喷浆体凝固后强度不匀,浪费材料;另外,在人工上料过程中,部分速凝剂会撒漏在四周的空气中而不能充分利用,并造成粉尘污染。During the excavation process of the mine roadway, in order to ensure the construction quality and service life of the roadway, after the rock fall is blasted, the bolt is supported first, and then the shotcrete cover is carried out. In addition to the concrete, a part of the quick-setting agent is added to the composition of the shotcrete slurry to promote the rapid solidification of the slurry sprayed on the roadway. At present, in the existing shotcrete construction process, it mainly relies on special personnel to add quick-setting agent to the shotcrete machine, which is labor-intensive, low in work efficiency, increases labor costs, and inaccurate control of the amount of addition and poor uniformity, resulting in In the shotcrete process, there are many rebound materials and uneven strength after the shotcrete solidifies, which wastes materials; in addition, during the manual feeding process, part of the accelerator will leak into the surrounding air and cannot be fully utilized, causing dust Pollution.

干拌法喷射混凝土主要是采用粉状速凝剂直接与骨料混合,然后通过泵或风送至喷嘴处,最后和来自压力水箱的压力水混合后喷出。Dry-mix shotcrete mainly uses powdered quick-setting agent to be directly mixed with aggregate, and then sent to the nozzle by pump or air, and finally mixed with the pressure water from the pressure water tank and then sprayed out.

目前,申请号CN201822219737.9的实用新型公开了一种速凝剂添加装置,包括进料管、搅拌腔和混料箱,所述搅拌腔设置于进料管的下方,所述混料箱设置于搅拌腔的下方,所述混料箱的一侧设有驱动电机,驱动电机的输出轴与混料箱内的螺旋轴相连,所述螺旋轴上设有螺旋片,所述进料管与搅拌腔之间设有称重架,称重架与称重装置相连;所述搅拌腔内设有搅拌装置,所述搅拌装置包括搅拌电机、搅拌轴、拨杆和拨片,所述搅拌电机与搅拌轴相连,所述拨杆的一端与搅拌轴相连,拨片设置于拨杆的另一端。本实用新型速凝剂添加装置,通过搅拌装置和双螺旋输送的方式,使得速凝剂和骨料混合均匀,整个装置为密闭空间进行,减少了粉尘的发生,符合环保要求。At present, the utility model with the application number CN201822219737.9 discloses an accelerator adding device, which includes a feeding pipe, a stirring chamber and a mixing box, the stirring chamber is arranged below the feeding pipe, and the mixing box is arranged Below the mixing chamber, a drive motor is arranged on one side of the mixing box, and the output shaft of the driving motor is connected with the screw shaft in the mixing box, the screw shaft is provided with a helical blade, and the feeding pipe is connected to the screw shaft. A weighing frame is arranged between the stirring chambers, and the weighing frame is connected with the weighing device; a stirring device is arranged in the stirring chamber, and the stirring device includes a stirring motor, a stirring shaft, a lever and a paddle, and the stirring motor It is connected with the stirring shaft, one end of the lever is connected with the stirring shaft, and the pick is arranged on the other end of the lever. The quick-setting agent adding device of the utility model makes the quick-setting agent and the aggregate mix evenly through the stirring device and the double-screw conveying method.

该装置中的搅拌装置在使用的时候,由于拨杆的设置在一个平面上,搅拌腔为一个方体型结构,因此,搅拌并不均匀,而且整个搅拌过程只是通过电机带动搅拌杆进行搅拌,一些重量较大的结块物料容易直接落下,尤其是在该申请中的搅拌杆在一个平面的情况,在实际使用的过程中,造成了很多没有打散的结块。When the stirring device in the device is in use, since the lever is arranged on a plane and the stirring cavity is a square structure, the stirring is not uniform, and the stirring process is only driven by the motor to stir the stirring rod. The agglomerated material with a large weight is easy to fall directly, especially in the case where the stirring rod in the application is on a flat surface, resulting in a lot of agglomerates that are not broken up during the actual use.

因此,如何解决上述现有技术存在的缺陷成为了该领域技术人员努力的方向。Therefore, how to solve the above-mentioned defects in the prior art has become the direction of those skilled in the art.

实用新型内容Utility model content

本实用新型的目的主要是针对申请号CN201822219737.9的改进,提供一种速凝剂搅拌装置,能够将物料打散,形成的类球形搅拌面使得搅拌更加均匀,能完全解决上述现有技术的不足之处。The purpose of the utility model is mainly to improve the application number CN201822219737.9, and to provide a quick-setting agent stirring device, which can disperse materials, and the formed spherical stirring surface makes stirring more uniform, which can completely solve the above-mentioned problems of the prior art. deficiencies.

本实用新型的目的通过下述技术方案来实现:一种速凝剂搅拌装置,包括振动搅拌箱,所述振动搅拌箱内包括搅拌电机、动力传动轴、转轴、搅拌轴、拨杆和连接球;在振动搅拌箱上设有气动振动装置,搅拌电机的输出轴与动力传动轴相连,所述动力传动轴与转轴相连,转轴上设有搅拌轴,输送搅拌轴呈球体状分布在转轴上,搅拌轴的端部通过连接球固定拨杆,拨杆能沿着连接球转动,所有的拨杆的端部位于同一球面上。The purpose of the utility model is achieved through the following technical solutions: a stirring device for quick-setting agent, comprising a vibration stirring box, and the vibration stirring box includes a stirring motor, a power transmission shaft, a rotating shaft, a stirring shaft, a lever and a connecting ball There is a pneumatic vibration device on the vibration mixing box, the output shaft of the stirring motor is connected with the power transmission shaft, the power transmission shaft is connected with the rotating shaft, the rotating shaft is provided with a stirring shaft, and the conveying and stirring shaft is distributed on the rotating shaft in a spherical shape, The end of the stirring shaft fixes the lever through the connecting ball, the lever can rotate along the connecting ball, and the ends of all levers are located on the same spherical surface.

作为优选方式,拨杆上设有软条,所述软条纵横交错固定于拨杆上。As a preferred manner, the lever is provided with soft strips, and the soft strips are crisscrossed and fixed on the lever.

作为优选方式,所述拨杆为8-12条,错位固定于搅拌轴上。As a preferred way, the levers are 8-12 and fixed on the stirring shaft in dislocation.

作为优选方式,所述拨杆为柱状结构。As a preferred manner, the lever is a columnar structure.

作为优选方式,气动振动装置的动力源为空气压缩机。As a preferred manner, the power source of the pneumatic vibration device is an air compressor.

与现有技术相比,本实用新型的有益效果在于:本实用新型所述速凝剂搅拌装置,搅拌和振动同时进行,搅拌采用球形分布的搅拌杆机构,振动采用气动振动装置,在使用的时候,整个搅拌箱振动,其内的球形搅拌方式搅拌更加的均匀,能够打散更多的物料,使得混合效果更佳。Compared with the prior art, the beneficial effect of the present utility model is that: the quick-setting agent stirring device of the present utility model performs stirring and vibration at the same time, the stirring adopts a spherically distributed stirring rod mechanism, and the vibration adopts a pneumatic vibration device. At the same time, the whole mixing box vibrates, and the spherical mixing method in it stirs more evenly, which can disperse more materials and make the mixing effect better.

附图说明Description of drawings

图1是本实用新型速凝剂搅拌装置的结构示意图。Fig. 1 is the structural schematic diagram of the quick-setting agent stirring device of the present invention.

图2是图1中搅拌装置的结构示意图。FIG. 2 is a schematic structural diagram of the stirring device in FIG. 1 .

图3是图2中拨杆的结构示意图。FIG. 3 is a schematic structural diagram of the lever in FIG. 2 .

图4是本实用新型搅拌装置用于速凝剂添加输送系统中的位置示意图之一。FIG. 4 is one of the schematic diagrams of the positions of the stirring device of the present invention used in the adding and conveying system of the quick-setting agent.

图5是本实用新型搅拌装置用于速凝剂添加输送系统中的位置示意图之二。FIG. 5 is the second schematic diagram of the position of the stirring device of the present invention used in the adding and conveying system of the quick-setting agent.

附图中:料箱1,振动搅拌箱2,气动振动装置3,出料箱4,搅拌装置5,连接头6,分料箱7,平板式振动器8,抖动箱9,一号柔性联接器10,二号柔性联接器11,偏心轮传动装置12,电动阀门13。In the accompanying drawings: material box 1, vibration mixing box 2, pneumatic vibration device 3, discharge box 4, mixing device 5, connecting head 6, material distribution box 7, flat vibrator 8, shaking box 9, No. 1 flexible connection 10, No. 2 flexible coupling 11, eccentric gear 12, electric valve 13.

动力传动轴50,转轴51,搅拌轴52,拨杆53,连接球54,软条55。Power transmission shaft 50 , rotating shaft 51 , stirring shaft 52 , lever 53 , connecting ball 54 , soft strip 55 .

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

如图1-5所示,一种速凝剂搅拌装置,包括振动搅拌箱2,所述振动搅拌箱2内包括搅拌电机(在图中未示出)、动力传动轴50、转轴51、搅拌轴52、拨杆53和连接球54;在振动搅拌箱2上设有气动振动装置3,搅拌电机的输出轴与动力传动轴50相连,所述动力传动轴50与转轴51相连,转轴51上设有搅拌轴52,输送搅拌轴52呈球体状分布在转轴51上,搅拌轴52的端部通过连接球54固定拨杆53,拨杆53能沿着连接球54转动,所有的拨杆53的端部位于同一球面上。拨杆53上设有软条55,所述软条55纵横交错固定于拨杆53上。As shown in Figures 1-5, a quick-setting agent stirring device includes a vibration stirring box 2, and the vibration stirring box 2 includes a stirring motor (not shown in the figure), a power transmission shaft 50, a rotating shaft 51, a stirring Shaft 52, lever 53 and connecting ball 54; a pneumatic vibration device 3 is provided on the vibrating stirring box 2, the output shaft of the stirring motor is connected with the power transmission shaft 50, and the power transmission shaft 50 is connected with the rotating shaft 51, on the rotating shaft 51 A stirring shaft 52 is provided, and the conveying stirring shaft 52 is distributed on the rotating shaft 51 in a spherical shape. The end of the stirring shaft 52 is fixed to the lever 53 through the connecting ball 54. The ends of are on the same sphere. The lever 53 is provided with soft strips 55 , and the soft strips 55 are crisscrossed and fixed on the lever 53 .

具体来说,所述拨杆53为8-12条,错位固定于搅拌轴52上,且形成一个表面为球体的形状,当转轴在动力传动轴的作用下转动时,所有拨杆能够形成一个虚拟的球形搅拌器,能够使得搅拌更加的均匀,当物料落入时,相邻两拨杆之间的间隙随着转动时位移的变换,间隙非常的小。所述拨杆53为柱状结构,搅拌电机转动,带动搅拌轴上的拨杆沿着搅拌轴转动,对搅拌腔内的物料进行搅拌,然后拨杆随着搅拌轴的转动而沿着连接球无规律的转动,其上的软条起到细拨物料的作用,将大块的物料分拨开来,从而使得物料的搅拌更加均匀。Specifically, the levers 53 are 8-12, which are fixed on the stirring shaft 52 in dislocation, and form a shape with a spherical surface. When the rotating shaft rotates under the action of the power transmission shaft, all the levers can form a The virtual spherical agitator can make the stirring more uniform. When the material falls, the gap between the two adjacent levers changes with the displacement during rotation, and the gap is very small. The lever 53 is a columnar structure. The rotation of the stirring motor drives the lever on the stirring shaft to rotate along the stirring shaft to stir the materials in the stirring chamber. Regular rotation, the soft strip on it plays the role of finely dividing the material, dividing the bulk material, so as to make the stirring of the material more uniform.

气动振动装置3的动力源为空气压缩机。气动振动器利用空气压缩机排出的高压气体通过气管接入产品进气口,当气体推动活塞上行,活塞上气室内气体受到挤压,受挤压的气体通过排气孔排出。当活塞上行至终点时,气体通过槽和气道自动切换通气方向,使气体进入活塞上气室。高压气体推压活塞下行至终点第一次循环结束,第二次循环开始,依次不断的往复循环使振动器产生平动和晃动,从而产生振动力。安装振动器之前应确定安装位置是仔细选择过的,以保证最佳工作效果安装面必须干净、平坦。The power source of the pneumatic vibration device 3 is an air compressor. The pneumatic vibrator uses the high-pressure gas discharged from the air compressor to connect to the product inlet through the gas pipe. When the gas pushes the piston upward, the gas in the gas chamber on the piston is squeezed, and the squeezed gas is discharged through the exhaust hole. When the piston goes up to the end point, the gas automatically switches the ventilation direction through the groove and the air passage, so that the gas enters the upper air chamber of the piston. The high-pressure gas pushes the piston down to the end point. The first cycle ends, and the second cycle begins. The continuous reciprocating cycle causes the vibrator to move and shake, thereby generating vibration force. Before installing the vibrator, make sure that the installation location has been carefully selected to ensure the best work effect. The installation surface must be clean and flat.

整个气动振动装置3采用现购,其属密封结构,不会发生粉尘进入气罐内部现象,用于易发生粉尘爆炸危险的场所,减少危险的发生。转子采用空腔压缩机进行动力带动,用于振动输送及振动扩散,有瞬间停止运转功能,作为振动台的振动源来使用。The entire pneumatic vibrating device 3 is purchased from stock, and it is a sealed structure, which prevents dust from entering the inside of the gas tank, and is used in places prone to dust explosion hazards to reduce the occurrence of risks. The rotor is powered by a cavity compressor, which is used for vibration conveying and vibration diffusion. It has the function of instant stop operation and is used as the vibration source of the vibration table.

速凝剂添加输送系统包括料箱1、振动搅拌箱2、出料箱4和分料箱7,所述料箱1分为上下两段,料箱1的上段为存储箱,存储箱的顶部设有物料进料口,料箱1的下段为抖动箱9,在抖动箱9上设有平板式振动器8;出料箱4设置于振动搅拌箱2的下方,分料箱7与出料箱4的出口通过连接头6密封连接,分料箱7的底部设有物料出料口76。所述存储箱与抖动箱9通过二号柔性联接器11相连,所述二号柔性联接器11的截面为波浪形,二号柔性联接器11能沿着波浪形收缩扩张。所述抖动箱9和振动搅拌箱2通过一号柔性联接器10相连,所述一号柔性联接器10的截面为波浪形,一号柔性联接器10能沿着波浪形收缩扩张。柔性联接器由高强度橡胶制成,在本实施例中,起到的作用便是减少抖动箱与存储箱、抖动箱与振动搅拌箱的硬性连接产生的磨损,由于抖动箱的抖动,若是采用硬性连接,磨损非常的严重,柔性连接可以减少这种磨损现象的发生。The quick-setting agent adding and conveying system includes a material box 1, a vibration stirring box 2, a discharge box 4 and a material distribution box 7. The material box 1 is divided into upper and lower sections, the upper section of the material box 1 is a storage box, and the top of the storage box is There is a material feeding port, the lower section of the material box 1 is a shaking box 9, and a flat vibrator 8 is arranged on the shaking box 9; The outlet of the box 4 is sealed and connected through the connecting head 6, and the bottom of the material distribution box 7 is provided with a material outlet 76. The storage box and the shaking box 9 are connected through a No. 2 flexible coupling 11, the section of the No. 2 flexible coupling 11 is wave-shaped, and the No. 2 flexible coupling 11 can shrink and expand along the wave shape. The shaking box 9 and the vibrating stirring box 2 are connected by a No. 1 flexible coupling 10, the section of the No. 1 flexible coupling 10 is wave-shaped, and the No. 1 flexible coupling 10 can shrink and expand along the wave shape. The flexible coupling is made of high-strength rubber. In this embodiment, the function is to reduce the wear caused by the rigid connection between the shaking box and the storage box, and the shaking box and the vibration mixing box. Hard connection, wear is very serious, flexible connection can reduce the occurrence of this wear phenomenon.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (5)

1. An accelerator stirring device comprises a vibration stirring box, wherein the vibration stirring box comprises a stirring motor, a power transmission shaft, a rotating shaft, a stirring rod and a connecting ball; the method is characterized in that: the pneumatic vibrating device is arranged on the vibrating stirring box, an output shaft of the stirring motor is connected with the power transmission shaft, the power transmission shaft is connected with the rotating shaft, the rotating shaft is provided with the stirring shaft, the conveying stirring shaft is distributed on the rotating shaft in a spherical shape, the end part of the stirring shaft fixes the shifting rod through the connecting ball, the shifting rod can rotate along the connecting ball, and the end parts of all the shifting rods are positioned on the same spherical surface.
2. The accelerator stirring device according to claim 1, wherein: the driving lever is provided with soft strips which are fixed on the driving lever in a criss-cross manner.
3. The accelerator stirring device according to claim 2, characterized in that: the number of the deflector rods is 8-12, and the deflector rods are fixed on the stirring shaft in a staggered manner.
4. The accelerator stirring device according to claim 3, wherein: the deflector rod is of a columnar structure.
5. The accelerator stirring device according to claim 1, wherein: the power source of the pneumatic vibration device is an air compressor.
CN202020290910.9U 2020-03-11 2020-03-11 Accelerator agitating unit Expired - Fee Related CN212040177U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116653119A (en) * 2023-06-20 2023-08-29 四川川交路桥有限责任公司 A concrete quick-setting agent feeding anti-solidification device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116653119A (en) * 2023-06-20 2023-08-29 四川川交路桥有限责任公司 A concrete quick-setting agent feeding anti-solidification device

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Denomination of utility model: Accelerator stirring device

Effective date of registration: 20210923

Granted publication date: 20201201

Pledgee: Bank of China Limited Xinjin sub branch

Pledgor: Sichuan Jinhong Kangtai New Materials Co.,Ltd.

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20201201