CN212028216U - Hydraulic control valve and variable displacement hydraulic pump with hydraulic control valve - Google Patents
Hydraulic control valve and variable displacement hydraulic pump with hydraulic control valve Download PDFInfo
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- CN212028216U CN212028216U CN202020560982.0U CN202020560982U CN212028216U CN 212028216 U CN212028216 U CN 212028216U CN 202020560982 U CN202020560982 U CN 202020560982U CN 212028216 U CN212028216 U CN 212028216U
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Abstract
本实用新型的实施例公开了一种液压控制阀和变排量液压泵。该液压控制阀包括阀体和阀芯。阀体包括:在阀腔的轴向方向上的一侧形成在阀体中并与阀腔连通的第一腔以及用于输出控制流体的第一输出口和第二输出口。阀芯能够相对于阀体处于第一位置,利用第一腔的第一压力从第一位置移动到第二位置,并且利用第一腔的大于第一压力的第二压力从第二位置移动到第三位置。在阀芯处于第一位置的情况下,输入通道与输出口断开,在阀芯处于第二位置的情况下,输入通道与第一输出口接通并与第二输出口断开,并且在阀芯处于第三位置的情况下,在保持输入通道与第一输出口接通的状态下,输入通道与第二输出口接通。该液压控制阀能够实现低超调功能。
The embodiment of the utility model discloses a hydraulic control valve and a variable displacement hydraulic pump. The hydraulic control valve includes a valve body and a valve core. The valve body includes a first cavity formed in the valve body on one side in the axial direction of the valve cavity and communicated with the valve cavity, and a first output port and a second output port for outputting a control fluid. The spool can be in a first position relative to the valve body, move from the first position to the second position using a first pressure of the first chamber, and move from the second position to a second position using a second pressure of the first chamber that is greater than the first pressure third position. When the spool is in the first position, the input channel is disconnected from the output port, and when the spool is in the second position, the input channel is connected to the first output port and disconnected from the second output port, and in When the spool is in the third position, the input channel and the second output port are connected to each other while the input channel and the first output port are kept connected. The hydraulic control valve enables low overshoot function.
Description
技术领域technical field
本实用新型的实施例涉及一种液压控制阀和具有该液压控制阀的变排量液压泵。Embodiments of the present utility model relate to a hydraulic control valve and a variable displacement hydraulic pump having the hydraulic control valve.
背景技术Background technique
通常,变排量液压泵的流量由变排量液压泵的液压控制阀来控制。然而,当前的液压控制阀的响应较慢,且在调节过程中阀芯往往会产生较大的超调。Usually, the flow of the variable displacement hydraulic pump is controlled by the hydraulic control valve of the variable displacement hydraulic pump. However, the response of current hydraulic control valves is slow, and the spool tends to have a large overshoot during the adjustment process.
发明内容SUMMARY OF THE INVENTION
本实用新型的实施例的目的是提供一种液压控制阀和具有该液压控制阀的变排量液压泵,由此例如可以改善液压控制阀以及变排量液压泵的性能。An object of the embodiments of the present invention is to provide a hydraulic control valve and a variable displacement hydraulic pump having the same, whereby, for example, the performance of the hydraulic control valve and the variable displacement hydraulic pump can be improved.
本实用新型的实施例提供了一种液压控制阀,包括:阀体,所述阀体包括:在阀体中沿轴向方向延伸的阀腔;在阀腔的轴向方向上的一侧形成在阀体中并与阀腔连通的第一腔;用于输入流体的输入通道;以及用于输出控制流体的多个输出口,多个输出口包括第一输出口和第二输出口;以及阀芯,所述阀芯设置在阀体的阀腔中,其中:所述阀芯能够相对于阀体处于第一位置,利用所述第一腔的第一压力从第一位置在远离第一腔的方向上移动到第二位置,并且利用所述第一腔的大于第一压力的第二压力从第二位置在远离第一腔的方向上移动到第三位置,在阀芯处于第一位置的情况下,所述输入通道与多个输出口断开,在阀芯处于第二位置的情况下,所述输入通道与多个输出口中的第一输出口接通并与多个输出口中的第二输出口断开,并且在阀芯处于第三位置的情况下,在保持所述输入通道与多个输出口中的所述第一输出口接通的状态下,所述输入通道与多个输出口中的所述第二输出口接通。An embodiment of the present invention provides a hydraulic control valve, comprising: a valve body, the valve body includes: a valve cavity extending in an axial direction in the valve body; a valve cavity formed on one side in the axial direction of the valve cavity A first cavity in the valve body and in communication with the valve cavity; an input channel for inputting fluid; and a plurality of output ports for outputting control fluid, the plurality of output ports including a first output port and a second output port; and The valve core is arranged in the valve cavity of the valve body, wherein: the valve core can be in a first position relative to the valve body, and the first pressure of the first cavity is used to move away from the first position from the first position moving in the direction of the cavity to the second position, and using the second pressure of the first cavity that is greater than the first pressure to move from the second position to the third position in a direction away from the first cavity, when the spool is in the first position In the case of the position, the input channel is disconnected from the plurality of output ports, and when the valve core is in the second position, the input channel is connected with the first output port of the plurality of output ports and is connected with the plurality of output ports. The second output port is disconnected, and when the valve core is in the third position, the input channel is connected to the first output port of the plurality of output ports in a state where the input channel is kept connected The second one of the output ports is turned on.
根据本实用新型的实施例,自输入通道开始与第一输出口连通时起,至输入通道开始与第二输出口连通,阀芯的行程在0.01毫米到0.5毫米之间。According to the embodiment of the present invention, from when the input channel starts to communicate with the first output port, until the input channel starts to communicate with the second output port, the stroke of the valve core is between 0.01 mm and 0.5 mm.
根据本实用新型的实施例,所述阀体还包括用于将流体返回油箱的返回口,在阀芯处于第一位置的情况下,所述多个输出口中的第一输出口与返回口接通,并且在阀芯处于第二位置和第三位置的情况下,所述多个输出口中的第一输出口与返回口断开。According to an embodiment of the present invention, the valve body further includes a return port for returning the fluid to the oil tank, and when the valve core is in the first position, the first output port of the plurality of output ports is connected to the return port and when the spool is in the second position and the third position, the first output port among the plurality of output ports is disconnected from the return port.
根据本实用新型的实施例,所述的液压控制阀还包括:与所述输入通道连通的用于输入流体的输入口,其中:在阀芯处于第一位置的情况下,输入口与多个输出口断开,在阀芯处于第二位置的情况下,输入口与多个输出口中的第一输出口接通并与多个输出口中的第二输出口断开,并且在阀芯处于第三位置的情况下,在保持输入口与多个输出口中的所述第一输出口接通的状态下,输入口与多个输出口中的所述第二输出口接通。According to an embodiment of the present invention, the hydraulic control valve further comprises: an input port communicating with the input channel for inputting fluid, wherein: when the valve core is in the first position, the input port is connected to a plurality of The output port is disconnected, when the spool is in the second position, the input port is connected to the first output port of the plurality of output ports and disconnected from the second output port of the plurality of output ports, and when the spool is in the first position In the case of the three positions, the input port is connected to the second output port of the plurality of output ports while the input port is kept connected to the first output port of the plurality of output ports.
根据本实用新型的实施例,所述阀芯包括:朝向第一腔的第一端部;与第一端部相对的第二端部;从阀芯的第一端部轴向延伸到第一端部和第二端部之间的轴向孔;形成在阀芯的外周上的第一凹部和第二凹部;以及分别使轴向孔与第一凹部和第二凹部连通的第一连通孔和第二连通孔,所述第一凹部和第二凹部与所述阀体的阀腔的内壁分别形成第一工作腔和第二工作腔,所述输入口与第一工作腔连通,在阀芯处于第二位置的情况下,输入口通过第一工作腔与多个输出口中的第一输出口接通,并且在阀芯处于第三位置的情况下,在保持输入口通过第一工作腔与多个输出口中的第一输出口接通的状态下,输入口通过第一工作腔、第一连通孔、轴向孔、第二连通孔和第二工作腔与多个输出口中的所述第二输出口接通。According to an embodiment of the present invention, the valve core includes: a first end facing the first cavity; a second end opposite to the first end; axially extending from the first end of the valve core to the first end an axial hole between the end portion and the second end portion; a first recessed portion and a second recessed portion formed on the outer periphery of the valve core; and a first communication hole that communicates the axial hole with the first recessed portion and the second recessed portion, respectively and a second communication hole, the first and second concave parts and the inner wall of the valve cavity of the valve body respectively form a first working cavity and a second working cavity, the input port is communicated with the first working cavity, and the valve When the core is in the second position, the input port is connected to the first output port of the plurality of output ports through the first working chamber, and when the valve core is at the third position, the input port is maintained through the first working chamber In the state of being connected to the first output port of the plurality of output ports, the input port passes through the first working chamber, the first communication hole, the axial hole, the second communication hole and the second working chamber and the said outlet of the plurality of output ports. The second output port is on.
根据本实用新型的实施例,所述输入口通过第一工作腔、第一连通孔和轴向孔与所述第一腔连通。According to an embodiment of the present invention, the input port communicates with the first cavity through a first working cavity, a first communication hole and an axial hole.
根据本实用新型的实施例,所述阀体还包括在阀腔的轴向方向上的另一侧形成在阀体中并与阀腔连通的第二腔,并且所述液压控制阀还包括:弹簧,所述弹簧设置在阀体的第二腔中,用于朝向阀体的第一腔推动所述阀芯,并且所述阀芯能够相对于阀体在所述弹簧的推动下朝向所述第一腔移动到第一位置。According to an embodiment of the present invention, the valve body further includes a second cavity formed in the valve body on the other side in the axial direction of the valve cavity and communicated with the valve cavity, and the hydraulic control valve further includes: a spring, the spring is provided in the second cavity of the valve body for pushing the valve core toward the first cavity of the valve body, and the valve core can move toward the valve body relative to the valve body under the pushing of the spring The first cavity is moved to the first position.
根据本实用新型的实施例,所述的液压控制阀还包括:与所述输入通道连通并通向所述阀腔的多个输入口,多个输入口包括第一输入口和第二输入口,在阀芯处于第一位置的情况下,多个输入口与多个输出口断开,在阀芯处于第二位置的情况下,多个输入口中的第一输入口与多个输出口中的第一输出口接通并且多个输入口与多个输出口中的第二输出口断开,并且在阀芯处于第三位置的情况下,在保持多个输入口中的第一输入口与多个输出口中的第一输出口接通的状态下,多个输入口中的第二输入口与多个输出口中的第二输出口接通。According to an embodiment of the present invention, the hydraulic control valve further comprises: a plurality of input ports communicating with the input passage and leading to the valve cavity, the plurality of input ports including a first input port and a second input port , when the spool is in the first position, the plurality of input ports are disconnected from the plurality of output ports, and when the spool is in the second position, the first input port of the plurality of input ports and the plurality of output ports are disconnected The first output port is connected and the plurality of input ports are disconnected from the second output port of the plurality of output ports, and when the valve core is in the third position, the first input port of the plurality of input ports is kept connected to the plurality of output ports. When the first output port of the output ports is connected, the second input port of the plurality of input ports is connected to the second output port of the plurality of output ports.
根据本实用新型的实施例,所述阀芯包括:形成在阀芯的外周上的第一凹部和第二凹部,所述第一凹部和第二凹部与所述阀体的阀腔的内壁分别形成第一工作腔和第二工作腔,所述多个输入口中的第一输入口与第一工作腔连通,并且所述多个输入口中的第二输入口与第二工作腔连通,在阀芯处于第二位置的情况下,所述多个输入口中的第一输入口通过第一工作腔与多个输出口中的第一输出口接通,并且在阀芯处于第三位置的情况下,在保持所述多个输入口中的第一输入口通过第一工作腔与多个输出口中的第一输出口接通的状态下,所述多个输入口中的第二输入口通过第二工作腔与多个输出口中的所述第二输出口接通。According to an embodiment of the present invention, the valve core includes: a first concave portion and a second concave portion formed on the outer circumference of the valve core, the first concave portion and the second concave portion and the inner wall of the valve cavity of the valve body are respectively A first working chamber and a second working chamber are formed, the first input port of the plurality of input ports is communicated with the first working chamber, and the second input port of the plurality of input ports is communicated with the second working chamber, and the valve When the spool is in the second position, the first input port of the plurality of input ports is connected to the first output port of the plurality of output ports through the first working chamber, and when the spool is in the third position, In a state where the first input port of the plurality of input ports is kept connected to the first output port of the plurality of output ports through the first working chamber, the second input port of the plurality of input ports passes through the second working chamber Connected to the second outlet of the plurality of outlets.
本实用新型的实施例还提供了一种变排量液压泵,包括:上述的液压控制阀;变排量液压泵主体,所述变排量液压泵主体的输出口连接到所述液压控制阀的输入通道;以及泵伺服系统,所述泵伺服系统与所述液压控制阀的多个输出口中的至少一个连接,以控制所述变排量液压泵主体的排量。An embodiment of the present invention also provides a variable displacement hydraulic pump, comprising: the above-mentioned hydraulic control valve; a variable displacement hydraulic pump main body, the output port of the variable displacement hydraulic pump main body is connected to the hydraulic control valve and a pump servo system, the pump servo system is connected with at least one of the plurality of output ports of the hydraulic control valve to control the displacement of the variable displacement hydraulic pump body.
根据本实用新型的实施例,所述的变排量液压泵还包括:恒功率阀,所述恒功率阀与所述泵伺服系统连接,用于控制所述变排量液压泵主体的功率,所述恒功率阀包括:用于输入流体的第一输入口和第二输入口,其中第一输入口与所述变排量泵主体的输出口连通,所述第二输入口与所述压力控制阀的多个输出口中的所述第一输出口连通;以及与所述泵伺服系统连接的用于输出流体的输出口,其中,所述液压控制阀的多个输出口中的所述第二输出口与所述泵伺服系统直接连接。According to an embodiment of the present invention, the variable displacement hydraulic pump further comprises: a constant power valve, the constant power valve is connected to the pump servo system for controlling the power of the main body of the variable displacement hydraulic pump, The constant power valve includes: a first input port and a second input port for inputting fluid, wherein the first input port communicates with the output port of the variable displacement pump body, and the second input port is connected to the pressure the first output port of the plurality of output ports of the control valve is in communication; and the output port for outputting fluid connected with the pump servo system, wherein the second output port of the plurality of output ports of the hydraulic control valve The output port is directly connected to the pump servo system.
采用根据本实用新型的实施例的液压控制阀和具有该液压控制阀的变排量液压泵,例如可以改善液压控制阀以及变排量液压泵的性能。Using the hydraulic control valve and the variable displacement hydraulic pump having the hydraulic control valve according to the embodiment of the present invention, for example, the performance of the hydraulic control valve and the variable displacement hydraulic pump can be improved.
附图说明Description of drawings
图1是根据本实用新型的一个实施例的液压控制阀的示意剖视图:1 is a schematic cross-sectional view of a hydraulic control valve according to an embodiment of the present invention:
图2是根据本实用新型的另一个实施例的液压控制阀的示意剖视图:2 is a schematic cross-sectional view of a hydraulic control valve according to another embodiment of the present invention:
图3是根据本实用新型的又一个实施例的液压控制阀的示意剖视图:3 is a schematic cross-sectional view of a hydraulic control valve according to yet another embodiment of the present invention:
图4是根据本实用新型的一个实施例的集成的图1所示的液压控制阀和恒功率阀的示意剖视图:4 is a schematic cross-sectional view of the integrated hydraulic control valve and constant power valve shown in FIG. 1 according to an embodiment of the present invention:
图5是根据本实用新型的另一个实施例的集成的图2所示的液压控制阀和恒功率阀的示意剖视图:5 is a schematic cross-sectional view of the integrated hydraulic control valve and constant power valve shown in FIG. 2 according to another embodiment of the present invention:
图6是根据本实用新型的又一个实施例的集成的图3所示的液压控制阀和恒功率阀的示意剖视图:6 is a schematic cross-sectional view of the integrated hydraulic control valve and constant power valve shown in FIG. 3 according to yet another embodiment of the present invention:
图7是根据本实用新型的一个实施例的变排量液压泵的示意简图;7 is a schematic diagram of a variable displacement hydraulic pump according to an embodiment of the present invention;
图8是根据本实用新型的另一个实施例的变排量液压泵的示意简图;以及8 is a schematic diagram of a variable displacement hydraulic pump according to another embodiment of the present invention; and
图9是根据本实用新型的实施例的图1所示的液压控制阀在阀芯处于第一位置的情况下的示意剖视图;FIG. 9 is a schematic cross-sectional view of the hydraulic control valve shown in FIG. 1 according to an embodiment of the present invention when the spool is in a first position;
图10是根据本实用新型的实施例的图1所示的液压控制阀在阀芯处于第二位置的情况下的示意剖视图;以及10 is a schematic cross-sectional view of the hydraulic control valve shown in FIG. 1 with the spool in a second position according to an embodiment of the present invention; and
图11是根据本实用新型的实施例的图1所示的液压控制阀在阀芯处于第三位置的情况下的示意剖视图。FIG. 11 is a schematic cross-sectional view of the hydraulic control valve shown in FIG. 1 when the spool is in a third position according to an embodiment of the present invention.
具体实施方式Detailed ways
参见图1至图6、图9至11,根据本实用新型的实施例的液压控制阀100包括阀体10以及阀芯20。所述阀体10包括:在阀体10中沿轴向方向延伸的阀腔11;在阀腔11的轴向方向上的一侧形成在阀体10中并与阀腔11连通的第一腔101;用于输入流体的输入通道3;以及用于输出控制流体的多个输出口41、42,多个输出口41、42包括第一输出口41和第二输出口42。所述阀芯20设置在阀体10的阀腔11中。如图1、3、4、6、9-11所示,所述输入通道3与第一腔101连通,或者如图2、5所示,单独的用于输入致动流体的致动流体通道6与第一腔101连通。参见图9至图11,所述阀芯20能够相对于阀体10处于第一位置(参见图9),利用所述第一腔101的第一压力从第一位置在远离第一腔101的方向上移动到第二位置(参见图10),并且利用所述第一腔101的大于第一压力的第二压力从第二位置在远离第一腔101的方向上移动到第三位置(参见图11)。在阀芯20处于第一位置的情况下(参见图9),所述输入通道3与多个输出口41、42断开。在阀芯20处于第二位置的情况下(参见图10),所述输入通道3与多个输出口41、42中的第一输出口41接通并与多个输出口41、42中的第二输出口42断开,并且在阀芯20处于第三位置的情况下(参见图11),在保持所述输入通道3与多个输出口41、42中的所述第一输出口41接通的状态下,所述输入通道3与多个输出口41、42中的所述第二输出口42接通。所述阀体10还包括用于将流体返回油箱的返回口5,在阀芯20处于第一位置的情况下(参见图9),所述多个输出口41、42中的第一输出口41与返回口5接通,并且在阀芯20处于第二位置和第三位置的情况下(参见图10、11),所述多个输出口41、42中的第一输出口41与返回口5断开,即所述多个输出口41、42与返回口5断开。所述阀体10还包括:与多个输出口41、42连通的、用于输出控制流体的一个输出通道(参见图7);或者与多个输出口41、42分别连通的、用于输出控制流体的多个输出通道(参见图8)。Referring to FIGS. 1 to 6 and FIGS. 9 to 11 , the
根根据本实用新型的实施例,参见图1至图6、图9至图11,自输入通道3开始与第一输出口41连通时起,至输入通道3开始与第二输出口42连通,阀芯20的行程在0.01毫米到0.5毫米之间。According to the embodiment of the present invention, referring to FIGS. 1 to 6 and FIGS. 9 to 11 , from when the
根根据本实用新型的实施例,参见图1至图6、图9至图11,液压控制阀100还包括:与所述输入通道3连通的通向阀腔11的输入口30。在阀芯20处于第一位置的情况下,输入口30与多个输出口41、42断开,在阀芯20处于第二位置的情况下,输入口30与多个输出口41、42中的第一输出口41接通并与多个输出口41、42中的第二输出口42断开,并且在阀芯20处于第三位置的情况下,在保持输入口30与多个输出口41、42中的所述第一输出口41接通的状态下,输入口30与多个输出口41、42中的所述第二输出口42接通。参见图1,所述阀芯20包括:朝向第一腔101的第一端部21;与第一端部21相对的第二端部22;从阀芯20的第一端部21轴向延伸到第一端部21和第二端部22之间的轴向孔23;形成在阀芯20的外周上的第一凹部24和第二凹部25;以及分别使轴向孔23与第一凹部24和第二凹部25连通的第一连通孔26和第二连通孔27。所述第一凹部24和第二凹部25与所述阀体10的阀腔11的内壁分别形成第一工作腔51和第二工作腔52,所述输入口30与第一工作腔51连通。在阀芯20处于第二位置的情况下,输入口30通过第一工作腔51与多个输出口41、42中的第一输出口41接通,并且在阀芯20处于第三位置的情况下,在保持输入口30通过第一工作腔51与多个输出口41、42中的第一输出口41接通的状态下,输入口30通过第一工作腔51、第一连通孔26、轴向孔23、第二连通孔27和第二工作腔52与多个输出口41、42中的所述第二输出口42接通。参见图1至图3、图9至图11,所述阀芯20还包括形成在阀芯20的外周上的第三凹部28,所述第三凹部28与所述阀体10的阀腔11的内壁形成第三工作腔53,第三工作腔53与返回口5连通,参见图9,在阀芯20处于第一位置的情况下,第一输出口41与第三工作腔53连通,从而第一输出口41与返回口5接通。According to the embodiment of the present invention, referring to FIGS. 1 to 6 , 9 to 11 , the
根根据本实用新型的一些实施例,参见图1、4、9-11,所述输入口30与所述第一腔101连通。例如,所述输入口30通过第一工作腔51、第一连通孔26和轴向孔23与所述第一腔101连通。According to some embodiments of the present invention, referring to FIGS. 1 , 4 , 9-11 , the
根根据本实用新型的另外一些实施例,参见图3,连通通道35将输入通道3与所述第一腔101连通。According to other embodiments of the present invention, referring to FIG. 3 , the
根根据本实用新型的实施例,参见图1至图6、图9至图11,所述阀体10还包括在阀腔11的轴向方向上的另一侧形成在阀体10中并与阀腔11连通的第二腔102,并且所述液压控制阀100还包括:弹簧7,所述弹簧7设置在阀体10的第二腔102中,用于朝向阀体10的第一腔101推动所述阀芯20,并且所述阀芯20能够相对于阀体10在所述弹簧7的推动下朝向所述第一腔101移动到第一位置。According to the embodiment of the present invention, referring to FIGS. 1 to 6 and FIGS. 9 to 11 , the
根根据本实用新型的另外一些实施例,参见图2、3、5、6,液压控制阀100还包括:与所述输入通道3连通的用于输入流体的多个输入口31、32,多个输入口31、32包括第一输入口31和第二输入口32。在阀芯20处于第一位置的情况下,多个输入口31、32与多个输出口41、42断开,在阀芯20处于第二位置的情况下,多个输入口31、32中的第一输入口31与多个输出口41、42中的第一输出口41接通并且多个输入口31、32与多个输出口41、42中的第二输出口42断开,并且在阀芯20处于第三位置的情况下,在保持多个输入口31、32中的第一输入口31与多个输出口41、42中的第一输出口41接通的状态下,多个输入口31、32中的第二输入口32与多个输出口41、42中的第二输出口42接通。根据本实用新型的示例,所述阀芯20包括:形成在阀芯20的外周上的第一凹部24和第二凹部25,所述第一凹部24和第二凹部25与所述阀体10的阀腔11的内壁分别形成第一工作腔51和第二工作腔52,所述多个输入口31、32中的第一输入口31与第一工作腔51连通,并且所述多个输入口31、32中的第二输入口32与第二工作腔52连通。在阀芯20处于第二位置的情况下,所述多个输入口31、32中的第一输入口31通过第一工作腔51与多个输出口41、42中的第一输出口41接通,并且在阀芯20处于第三位置的情况下,在保持所述多个输入口31、32中的第一输入口31通过第一工作腔51与多个输出口41、42中的第一输出口41接通的状态下,所述多个输入口31、32中的第二输入口32通过第二工作腔52与多个输出口41、42中的所述第二输出口42接通。According to other embodiments of the present invention, referring to FIGS. 2 , 3 , 5 , and 6 , the
如图7所示,根据本实用新型的实施例的变排量液压泵200包括:上述的液压控制阀100、变排量液压泵主体201和泵伺服系统8。所述变排量液压泵主体201的输出口连接到所述液压控制阀100的输入通道3。所述泵伺服系统8与所述液压控制阀100的多个输出口41、42中的至少一个连接,以控制所述变排量液压泵主体201的排量。As shown in FIG. 7 , the variable displacement
参见图4、7,变排量泵主体201(例如变排量柱塞泵)的输出口的压力流体通过阀体10中的流道通向输入通道3,由输入通道3经过输入口30、第一工作腔51、第一连通孔26和轴向孔23进入第一腔101。第一腔101中的流体作用于阀芯20的左端,阀芯20的右端受弹簧7的作用,当第一腔101中的流体的压力能够推动阀芯20使阀芯20处于第二位置时,输入口30与多个输出口41、42中的第一输出口41接通,则液压控制阀100起作用,压力流体去往变排量泵主体201的控制缸,变排量泵主体201的排量减小。有一些工况下,例如在外部负载突然升高时,需要将变排量泵主体201的排量快速降低从而降低负载冲击。如果变排量泵主体201的排量不能快速降低,而使变排量泵主体201的输出口的压力继续上升的情况下,例如,需要通过快速降低机械设备的变排量泵主体201的排量来快速降低机械设备的与液压油缸连接的工具的行进速度的情况下,第一腔101中的流体的压力推动阀芯20继续右移,阀芯20处于第三位置,在保持输入口30与多个输出口41、42中的所述第一输出口41接通的状态下,输入口30与多个输出口41、42中的所述第二输出口42接通。第二输出口42将高压流体输送到变排量泵主体201的控制缸。使变排量泵主体201的控制缸得到更充足的流量,更快地使变排量泵主体201达到小排量,使压力增高量减小。4 and 7, the pressure fluid at the output port of the variable displacement pump body 201 (eg, variable displacement plunger pump) leads to the
根据本实施方式,在稳态工作时(流量稳定且较小时),第一输出口41能够满足需求。但是当系统在动态工作时,有时候所需流量变换很大,这样阀芯就需要提供很大流量,此时阀芯行程会有较大的超调量,这个超调量是液压系统中要避免的。通过设置第二输出口42,当阀芯超调时,能够通过第一输出口41和第二输出口42同时输出流量,此后阀芯不会继续向远离第一位置的方向猛冲,由此,能够将阀芯行程的超调量控制在很小的范围。而当阀芯回到稳态工作时,又回到仅由第一输出口41输出的状态。According to the present embodiment, in steady state operation (when the flow rate is stable and small), the
参见图8,其与图7类似,但该变排量液压泵200还包括恒功率阀9。所述恒功率阀9与所述泵伺服系统8连接,用于控制所述变排量液压泵主体201的功率,例如,使所述变排量液压泵主体201的功率基本上恒定。所述恒功率阀9包括:用于输入流体的第一输入口91和第二输入口92、和与所述泵伺服系统8连接的用于输出流体的输出口93,第一输入口91与所述变排量泵主体201的输出口连通,所述第二输入口92与所述液压控制阀100的多个输出口41、42中的所述第一输出口41连通。所述液压控制阀100的多个输出口41、42中的所述第二输出口42与所述泵伺服系统8直接连接而未经过恒功率阀9。Referring to FIG. 8 , which is similar to FIG. 7 , but the variable displacement
当变排量液压泵200包括液压控制阀100和恒功率阀9时,液压控制阀100的工作原理与图7中所示的液压控制阀100的工作原理相同。当液压控制阀100的第一腔101中的流体的压力能够推动阀芯20使阀芯20处于第二位置时,输入口30与多个输出口41、42中的第一输出口41接通,压力流体需要通过恒功率阀9输入到变排量泵主体201的控制缸。如果恒功率阀9的阀芯处在图8中的左位,会阻碍压力流体输入到变排量泵主体201的控制缸,变排量泵主体201无法快速降低排量。变排量泵主体201的排量不能快速降低而使变排量泵主体201的输出口的压力继续上升的情况下,液压控制阀100的第一腔101中的流体的压力推动阀芯20继续右移,阀芯20处于第三位置,在保持输入口30与多个输出口41、42中的所述第一输出口41接通的状态下,输入口30与多个输出口41、42中的所述第二输出口42接通。第二输出口42将高压流体直接(不经过恒功率阀9)输送到变排量泵主体201的控制缸。由此更快地使变排量泵主体201达到小排量,使压力增高量减小。另外,也能实现结合上一实施方式所描述的减小超调的作用。When the variable displacement
根据本实用新型的实施例的液压控制阀100和变排量液压变排量泵主体201能够实现低超调功能。第一输出口为正常输出口,第二输出口为超调输出口。超调输出口的启动位置可以根据实际流量需求进行调整。The
根据本实用新型的实施例的液压控制阀100和变排量液压变排量泵主体201,由于设置了多个输出口,提高了流量增益,减小了阀芯的超调。此外,正常工作时,第一输出口41工作,泄漏不增加。在与其它阀集成时,第二输出口42可直连变排量泵伺服系统的控制缸,不和其他阀产生干扰。这样减小其他阀的干扰。The
尽管上述实施例中描述了液压控制阀100的输出口41、42,但是液压控制阀100可以包括更多个输出口,例如包括三个、四个或更多个输出口。Although the
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