CN212024571U - A hoisting device for replacing the sinking roller in the cleaning section - Google Patents
A hoisting device for replacing the sinking roller in the cleaning section Download PDFInfo
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- CN212024571U CN212024571U CN201922003224.9U CN201922003224U CN212024571U CN 212024571 U CN212024571 U CN 212024571U CN 201922003224 U CN201922003224 U CN 201922003224U CN 212024571 U CN212024571 U CN 212024571U
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- counterweight
- cleaning section
- reinforcing rib
- hoisting device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 19
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 15
- 239000010959 steel Substances 0.000 claims abstract description 15
- 238000003466 welding Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 2
- 238000005097 cold rolling Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
本实用新型涉及一种清洗段沉没辊更换吊装装置,属于冷轧设备技术领域。包括横梁(1)、单轨小车(2)和手拉葫芦(15)、配重(3),所述配重(3)由厚壁钢管(6)穿入主配重体(5)内焊接而成,所述厚壁钢管(6)与主配重体(5)上分别焊接有上加固筋板(11)和下加固筋板(12),所述上加固筋板(11)上设置有吊孔(14),主配重体(5)上设置有吊耳(13),所述单轨小车(2)和手拉葫芦(15)装配于横梁(1)上,单轨小车(2)和手拉葫芦(15)通过吊具钩吊于吊耳(13)、吊孔(14)处将配重(3)吊起。本实用新型具有结构简单、操作方便的优点,降低了工人劳动强度的同时也缩短了作业时间,提高了劳动效率。
The utility model relates to a hoisting device for replacing sinking rollers in a cleaning section, which belongs to the technical field of cold rolling equipment. It includes a beam (1), a monorail trolley (2), a chain hoist (15), a counterweight (3), and the counterweight (3) is welded by a thick-walled steel pipe (6) through the main counterweight body (5). The thick-walled steel pipe (6) and the main counterweight body (5) are respectively welded with an upper reinforcing rib plate (11) and a lower reinforcing rib plate (12), and a hanging rib plate (11) is provided on the upper reinforcing rib plate (11). The hole (14), the main counterweight body (5) is provided with a lifting lug (13), the monorail trolley (2) and the chain hoist (15) are assembled on the beam (1), the monorail trolley (2) and the hand pull The hoist (15) is hung at the lifting lug (13) and the lifting hole (14) through the hook of the hanger to lift the counterweight (3). The utility model has the advantages of simple structure and convenient operation, reduces the labor intensity of workers, shortens the operation time, and improves the labor efficiency.
Description
技术领域technical field
本实用新型涉及一种清洗段沉没辊更换吊装装置,属于冷轧设备技术领域。The utility model relates to a hoisting device for replacing a sinking roller in a cleaning section, which belongs to the technical field of cold rolling equipment.
背景技术Background technique
清洗段是冶金企业冷轧连续退火线和连续镀锌线重要的工艺组成部分,清洗段一般设计为二层混凝土平台,平台一层放置热碱洗箱和电解清洗箱的立式箱体,平台二层放置刷洗箱、漂洗箱及热碱洗和电解清洗的水平箱体部分。热碱洗箱和电解清洗箱立式箱体下部有沉没辊,由于混凝土平台遮挡,更换沉没辊时无法使用厂房天车,检修作业较为困难。一些生产线配备换辊车,采用的换辊车系统换辊时,把换辊车推到操作侧,用吊链挂住辊子轴端,驱动侧支撑臂托住驱动侧辊轴,维修人员在操作侧驱动侧同时操作,将辊子由操作侧抽出。由于换辊车没有驱动,也没有轨道,推动很费力气,在操作侧也很难固定位置,对中不好控制,换辊所需时间非常长。鉴于此,有必要设计一种方便更换沉没辊的换辊装置,以解决上述问题。The cleaning section is an important process component of the cold rolling continuous annealing line and continuous galvanizing line of metallurgical enterprises. The cleaning section is generally designed as a two-story concrete platform. On the second floor, the scrubbing box, the rinsing box and the horizontal box body part for hot alkali cleaning and electrolytic cleaning are placed. There are sunken rollers at the bottom of the vertical box of the hot alkali washing box and the electrolytic cleaning box. Due to the blockage of the concrete platform, the plant crane cannot be used when replacing the sunken rollers, and the maintenance operation is relatively difficult. Some production lines are equipped with roller changing carts. When the roller changing cart system is used to change the rollers, push the roller changing cart to the operation side, hang the end of the roller shaft with a hanging chain, and support the drive side roller shaft by the support arm on the drive side. The side drive side operates at the same time, and the rollers are drawn out from the operation side. Since the roller changing cart has no drive and no track, it is very laborious to push, and it is difficult to fix the position on the operation side, and the alignment control is not easy, and the time required for roller changing is very long. In view of this, it is necessary to design a roll changing device which is convenient to replace the sink roll, so as to solve the above problems.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种能够方便快速更换清洗段沉没辊的吊装装置,降低维修工人劳动强度,缩短换辊作业时间。The technical problem to be solved by the utility model is to provide a hoisting device that can easily and quickly replace the sinking roller of the cleaning section, thereby reducing the labor intensity of maintenance workers and shortening the operation time of changing rollers.
本实用新型的技术方案是:The technical scheme of the present utility model is:
一种清洗段沉没辊更换吊装装置,包括横梁、单轨小车和手拉葫芦、配重,所述配重由厚壁钢管穿入主配重体内焊接而成,所述厚壁钢管与主配重体上分别焊接有上加固筋板和下加固筋板,所述上加固筋板上设置有吊孔,主配重体上设置有吊耳,所述单轨小车和手拉葫芦装配于横梁上,单轨小车和手拉葫芦通过吊具钩吊于吊耳、吊孔处将配重吊起。A sunken roller replacement hoisting device in a cleaning section includes a beam, a monorail trolley, a chain hoist, and a counterweight. The counterweight is formed by welding a thick-walled steel pipe through a main counterweight, and the thick-walled steel pipe and the main counterweight are welded together. The upper reinforcing rib plate and the lower reinforcing rib plate are respectively welded, the upper reinforcing rib plate is provided with a lifting hole, the main counterweight is provided with a lifting lug, the monorail trolley and the chain hoist are assembled on the beam, the monorail trolley And the chain hoist is hung on the lifting ear and the lifting hole through the hook to lift the counterweight.
所述主配重体上设置有调整配重块,所述调整配重块通过螺柱、螺母及垫片对称固定于主配重体上部两端。The main counterweight body is provided with an adjustment counterweight block, and the adjustment counterweight block is symmetrically fixed on both ends of the upper part of the main counterweight body through a stud, a nut and a washer.
所述厚壁钢管的中心线位于主配重体的重心水平位置上120-200毫米。The centerline of the thick-walled steel pipe is 120-200 mm above the horizontal position of the center of gravity of the main counterweight.
所述厚壁钢管的内径为100-120毫米,壁厚为50-60毫米。The inner diameter of the thick-walled steel pipe is 100-120 mm, and the wall thickness is 50-60 mm.
所述主配重体的重量为4500-6500千克。The weight of the main counterweight is 4500-6500 kg.
所述上加固筋板上吊孔设置有1-4个。There are 1-4 hanging holes on the upper reinforcing rib plate.
本实用新型的有益效果是:本实用新型具有结构简单、操作方便的优点,采用上述技术方案后,换辊作业由原来的8人降为4人,作业时长由14小时缩减为10小时,降低了工人劳动强度的同时也缩短了作业时间,提高了劳动效率,为生产厂创造了较大的经济利益。The beneficial effects of the utility model are as follows: the utility model has the advantages of simple structure and convenient operation. After the above technical scheme is adopted, the roll changing operation is reduced from the original 8 to 4, and the operation time is reduced from 14 hours to 10 hours. It not only reduces the labor intensity of workers, but also shortens the operation time, improves labor efficiency, and creates greater economic benefits for the production plant.
附图说明Description of drawings
图1为本实用新型装置使用状态示意图;1 is a schematic diagram of the use state of the device of the present invention;
图2为本实用新型装置配重主视图;Fig. 2 is the front view of the utility model device counterweight;
图3为本实用新型装置配重侧视图;3 is a side view of the counterweight of the device of the present invention;
图4为本实用新型装置单轨小车和手拉葫芦示意图Figure 4 is a schematic diagram of the utility model device monorail trolley and chain hoist
图中标记为:轨道梁1、单轨小车2、配重3、沉没辊装配4、主配重体5、厚壁钢管6、可调整配重块7、焊接板8、螺柱9、螺母及垫片10、上加固筋板11、下加固筋板12、吊耳13、吊孔14、手拉葫芦15。Marked as: track beam 1, monorail trolley 2, counterweight 3, sunken roller assembly 4, main counterweight 5, thick-walled steel pipe 6, adjustable counterweight 7,
具体实施方式Detailed ways
以下结合附图,通过实例对本实用新型作进一步说明。Below in conjunction with the accompanying drawings, the present utility model will be further described through examples.
参照附图,一种清洗段沉没辊更换吊装装置,包括横梁1、单轨小车2和手拉葫芦15、配重3,所述配重3由厚壁钢管6穿入主配重体5内焊接而成,所述厚壁钢管6与主配重体5上分别焊接有上加固筋板11和下加固筋板12,所述上加固筋板11上设置有吊孔14,主配重体5上设置有吊耳13,所述单轨小车2和手拉葫芦15装配于横梁1上,单轨小车2和手拉葫芦15通过吊具钩吊于吊耳13、吊孔14处将配重3吊起。所述主配重体5上设置有调整配重块7,所述调整配重块7通过螺柱9、螺母及垫片10对称固定于主配重体5上部两端。所述厚壁钢管6的中心线位于主配重体5的重心水平位置上150毫米,所述厚壁钢管6的内径为110毫米,壁厚为55毫米;所述主配重体5的重量为5000千克;所述上加固筋板11上吊孔14设置有3个。Referring to the accompanying drawings, a hoisting device for replacing sinking rollers in a cleaning section includes a beam 1, a monorail trolley 2, a
轨道梁1安装在清洗段二层混凝土平台下方,焊接在预埋铁上,单轨小车2安装在轨道横梁1上,手拉葫芦15挂在单轨小车2上,换辊时将配重3用厂房天车吊到轨道梁1的边缘处,用单轨小车2和手拉葫芦15将配重3提起移至清洗段沉没辊操作侧,与沉没辊4轴插入到配重3的孔中,拆下沉没辊4驱动侧和操作侧所有与电机、清洗段槽体相连接的螺栓,挂好倒链使之平衡后将旧沉没辊装配4抽出,并用同样方法将新沉没辊送入工作位安装。The track beam 1 is installed under the concrete platform on the second floor of the cleaning section, welded on the embedded iron, the monorail trolley 2 is installed on the track beam 1, the
本实用新型具有结构简单、操作方便的优点,采用上述技术方案后,换辊作业由原来的8人降为4人,作业时长由14小时缩减为10小时,降低了工人劳动强度的同时也缩短了作业时间,提高了劳动效率,为生产厂创造了较大的经济利益。The utility model has the advantages of simple structure and convenient operation. After adopting the above technical scheme, the roller changing operation is reduced from 8 to 4, and the operation time is reduced from 14 hours to 10 hours, which reduces the labor intensity of workers and also shortens the operation time. It saves working time, improves labor efficiency, and creates greater economic benefits for the production plant.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922003224.9U CN212024571U (en) | 2019-11-19 | 2019-11-19 | A hoisting device for replacing the sinking roller in the cleaning section |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922003224.9U CN212024571U (en) | 2019-11-19 | 2019-11-19 | A hoisting device for replacing the sinking roller in the cleaning section |
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| Publication Number | Publication Date |
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| CN212024571U true CN212024571U (en) | 2020-11-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113651243A (en) * | 2021-08-02 | 2021-11-16 | 三一海洋重工有限公司 | Container crane cleaning device and container crane |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113651243A (en) * | 2021-08-02 | 2021-11-16 | 三一海洋重工有限公司 | Container crane cleaning device and container crane |
| CN113651243B (en) * | 2021-08-02 | 2023-09-01 | 三一海洋重工有限公司 | Container crane cleaning device and container crane |
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Granted publication date: 20201127 |
