CN212019369U - Intelligent casting machine - Google Patents
Intelligent casting machine Download PDFInfo
- Publication number
- CN212019369U CN212019369U CN202020513757.1U CN202020513757U CN212019369U CN 212019369 U CN212019369 U CN 212019369U CN 202020513757 U CN202020513757 U CN 202020513757U CN 212019369 U CN212019369 U CN 212019369U
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- lifting
- translation
- servo motor
- tilting
- ladle
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- 238000005266 casting Methods 0.000 title claims abstract description 32
- 238000005303 weighing Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model relates to an intelligent casting machine, including running gear, weighing mechanism, receive translation mechanism, hoist mechanism and tilting mechanism, running gear includes the frame, and frame four corners department is equipped with the wheel respectively, is equipped with the travel drive in the frame, and weighing mechanism includes weighing sensor, is equipped with the layer board on the weighing sensor, receives translation mechanism including setting up the translation support on the layer board, is equipped with a plurality of driving rollers on the translation support, is equipped with the translation drive on the translation support; the lifting mechanism comprises a lifting stand column, a lifting frame is movably arranged on a lifting guide rail, a lifting servo motor is arranged at the top of the lifting stand column, the lifting servo motor is connected with the lifting frame through a lifting lead screw, the tilting mechanism comprises a tilting servo motor, and the tilting servo motor is connected with a ladle grabber through a tilting shaft. The device has better loading capacity and higher safety, can realize the stable operation of the whole machine, and obviously improves the pouring quality and the pouring efficiency.
Description
The technical field is as follows:
the utility model relates to a casting machine technical field, concretely relates to intelligent casting machine.
Background art:
the casting machine is used for completing casting and pouring in a workshop, can improve the success rate of castings and reduce the waste of molten iron and the occurrence of burning phenomena. The tilting casting machine is one of wide market application at present. In order to improve the pouring efficiency and the pouring quality, a pouring machine is required to have stronger heavy-load capacity and higher safety, while the existing pouring machine still needs to be improved in the aspects of heavy-load capacity and safety, which is mainly expressed in three aspects: firstly, the existing casting machine is generally lifted in a chain transmission mode or an oil cylinder mode when lifted, the operation precision of the chain transmission is relatively poor, particularly the relative moving range is large when the chain is meshed with a chain wheel, and the tightness of the chain is difficult to control accurately, so that the operation error is large, and the casting quality is seriously influenced, for example, a patent CN201320163585.X discloses a three-axis linkage full-automatic casting machine which mainly adopts the chain transmission to realize the lifting; and the safety of the oil cylinder driving is poor, especially in a high-temperature environment. Secondly, the pouring amount can not be accurately controlled, and the problem of excessive or insufficient pouring is easy to exist. Thirdly, the running stability of the whole machine is poor, for example, the whole machine is easy to shake during lifting, tilting and other movements.
The above description is included in the technical recognition scope of the utility model, and does not necessarily constitute the prior art.
The utility model has the following contents:
an object of the utility model is to solve the problem that prior art exists, provide an intelligent casting machine, have better heavy load ability and higher security, can realize the even running of complete machine, show improvement pouring quality and pouring efficiency.
The utility model discloses an adopt following technical scheme to realize above-mentioned purpose:
an intelligent casting machine, comprising:
the walking mechanism comprises a rack, wheels are arranged at four corners of the rack respectively, a walking driver for driving the wheels to walk along the light rail is arranged on the rack, and a weighing mechanism is arranged on the rack;
the weighing mechanism comprises a weighing sensor arranged on the frame, a supporting plate is arranged on the weighing sensor, and a receiving translation mechanism and a lifting mechanism are sequentially arranged on the supporting plate along the traveling direction of the wheels;
the receiving translation mechanism comprises a translation bracket arranged on the supporting plate, a plurality of driving rollers are arranged on the translation bracket at intervals along the direction vertical to the traveling direction of the wheels, and a translation driver for driving the driving rollers to rotate is arranged on the translation bracket;
the lifting mechanism comprises a lifting upright column vertically arranged on the supporting plate, two lifting guide rails are vertically arranged on the end surface, close to the receiving translation mechanism, of the lifting upright column at intervals, a lifting frame is arranged on each lifting guide rail, a lifting servo motor for driving the lifting frame to lift is arranged at the top of each lifting upright column, each lifting servo motor is connected with the corresponding lifting frame through a lifting lead screw, and a tilting mechanism is arranged on each lifting frame;
the tilting mechanism comprises a tilting servo motor arranged on the lifting frame, the tilting servo motor is connected with a ladle grabber used for grabbing a ladle through a tilting shaft, and grabbing accessories matched with the ladle grabber are arranged on the ladle;
the traveling mechanism, the weighing mechanism, the receiving translation mechanism, the lifting mechanism and the tilting mechanism are respectively connected with the control system.
The walking driver comprises a walking servo motor arranged on the rack, the walking servo motor is connected with a walking driving shaft, two ends of the walking driving shaft are respectively connected with the wheels, and the walking servo motor is connected with the control system.
A buffer pad is arranged between the weighing sensor and the supporting plate, and the weighing sensor is connected with the control system.
The translation driver is including setting up the sprocket of driving roller one end, the sprocket passes through the chain and connects, and one of them the sprocket passes through the transmission shaft and sets up translation servo motor on the translation support is connected, translation servo motor with control system connects.
Receive translation mechanism still includes the translation stopper, the translation stopper is including setting up spacing servo motor on the translation support, spacing servo motor is connected with spacing transmission shaft, spacing transmission shaft with the driving roller sets up perpendicularly, spacing transmission shaft end is equipped with fan-shaped limiting plate.
The lifting stand column is provided with two lifting servo motors at intervals, the lifting servo motors are connected with vertical lifting lead screws, the lifting lead screws are provided with nuts, and the nuts are fixedly installed on the lifting frame.
The ladle grabber comprises an inclined rotating plate fixedly connected with the inclined rotating shaft, three grabbing convex columns arranged in a triangular mode are arranged on the inclined rotating plate, and clamping grooves are formed in the grabbing convex columns.
The grabbing device comprises a pouring ladle, a pouring ladle grabber and grabbing accessories, wherein the pouring ladle is provided with a clamping groove, the grabbing accessories are arranged on the side wall of the pouring ladle, the grabbing accessories are matched with the pouring ladle grabber, and are three grabbing accessories arranged in a triangular mode.
The control system comprises a control cabinet, wherein a PLC (programmable logic controller) is arranged in the control cabinet and is connected with an operation table.
The utility model adopts the above structure, following beneficial effect can be brought: (1) by designing the traveling mechanism, the weighing mechanism, the receiving translation mechanism, the lifting mechanism and the tilting mechanism, three-translation and one-rotation movement of the casting ladle in the space can be realized, the requirement of casting on the space movement can be met, meanwhile, the structural design of the servo motor and the lead screw is adopted to improve the accuracy and the safety of lifting, and the lifting mode of the double servo motors and the lead screw can not only improve the load-carrying performance, but also further improve the safety; (2) the weight of the molten iron in the casting ladle can be detected in real time by designing the weighing mechanism, so that accurate casting can be realized.
Description of the drawings:
FIG. 1 is a front view of the intelligent casting machine of the present invention;
FIG. 2 is a side view of the intelligent casting machine of the present invention;
fig. 3 is a schematic structural view of the lifting mechanism of the present invention;
FIG. 4 is a schematic structural view of the ladle gripping mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the ladle of the present invention;
fig. 6 is a schematic structural view of the walking driver of the present invention;
fig. 7 is a schematic structural view of the receiving translation mechanism of the present invention;
fig. 8 is a top view of the receiving translation mechanism of the present invention;
in the figure, 1, a traveling mechanism, 101, a frame, 102, wheels, 103, a traveling driver, 1031, a traveling servo motor, 1032, a traveling driving shaft, 2, a weighing mechanism, 201, a weighing sensor, 202, a pallet, 203, a cushion pad, 3, a receiving translation mechanism, 301, a translation bracket, 302, a transmission roller, 303, a translation driver, 3031, a chain wheel, 3032, a chain, 3033, a translation servo motor, 304, a translation limiter, 3041, a limit servo motor, 3042, a limit transmission shaft, 3043, a fan-shaped limit plate, 4, a lifting mechanism, 401, a lifting upright post, 402, a lifting guide rail, 403, a lifting frame, 404, a lifting servo motor, 405, a lifting lead screw, 406, a nut, 5, a tilting mechanism, 501, a servo motor, 502, a tilting shaft, 503, a ladle catching machine, 5031, a tilting plate, 5032, a catching groove, 6, a ladle, 7 and a catching accessory, 701. the accessory comprises an accessory body, 702, an opening, 703, a clamping plate, 8 and a light rail.
The specific implementation mode is as follows:
in order to more clearly explain the overall concept of the present invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments.
Furthermore, the terms "upper", "lower", "one side" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the location of the indicated technical feature.
In the present invention, unless otherwise expressly stated or limited, the terms "provided", "mounted", "connected", "fixed", and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrated; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
As shown in fig. 1-8, an intelligent casting machine comprises:
the walking mechanism 1 comprises a frame 101, wheels 102 are respectively arranged at four corners of the frame 101, a walking driver 103 for driving the wheels 102 to walk along the light rail 8 is arranged on the frame 101, and a weighing mechanism 2 is arranged on the frame 101;
the weighing mechanism 2 comprises a weighing sensor 201 arranged on the rack 101, a supporting plate 202 is arranged on the weighing sensor 201, and a receiving translation mechanism 3 and a lifting mechanism 4 are sequentially arranged on the supporting plate 202 along the traveling direction of the wheels 102;
the receiving and translating mechanism 3 comprises a translating bracket 301 arranged on the supporting plate 202, a plurality of driving rollers 302 are arranged on the translating bracket 301 at intervals along the direction vertical to the traveling direction of the wheels 102, and a translating driver 303 for driving the driving rollers 302 to rotate is arranged on the translating bracket 301;
the lifting mechanism 4 comprises a lifting upright column 401 vertically arranged on the supporting plate 202, two lifting guide rails 402 are vertically arranged on the end surface, close to the receiving and translation mechanism 3, of the lifting upright column 401 at intervals, a lifting frame 403 is arranged on each lifting guide rail 402, a lifting servo motor 404 for driving the lifting frame 403 to lift is arranged at the top of the lifting upright column 401, the lifting servo motor 404 is connected with the lifting frame 403 through a lifting lead screw 405, and a tilting mechanism 5 is arranged on the lifting frame 403;
the tilting mechanism 5 comprises a tilting servo motor 501 arranged on the lifting frame 403, the tilting servo motor 501 is connected with a ladle grabber 503 for grabbing a ladle 6 through a tilting shaft 502, and the ladle 6 is provided with a grabbing accessory 7 matched with the ladle grabber 503;
the traveling mechanism 1, the weighing mechanism 2, the receiving translation mechanism 3, the lifting mechanism 4 and the tilting mechanism 5 are respectively connected with a control system. Through design running gear 1, weighing mechanism 2, receive translation mechanism 3, hoist mechanism 4 and tilting mechanism 5, realize the three translation a rotary motion of pouring ladle 6 in the space, can satisfy the pouring and to the requirement of space motion, the structural design who adopts servo motor and lead screw simultaneously improves the accuracy and the security that promote, and the promotion mode through adopting two servo motor and lead screw not only can improve the load carrying ability, but also can further improve the security.
The walking driver 103 comprises a walking servo motor 1031 arranged on the rack 101, the walking servo motor 1031 is connected with a walking drive shaft 1032, the two ends of the walking drive shaft 1032 are respectively connected with the wheels 102, and the walking servo motor 101 is connected with the control system. The whole machine can run by adopting a driving mode of the running servo motor 1031, and the whole machine has the advantages of simple and convenient operation, high running precision and the like.
A buffer pad 203 is arranged between the weighing sensor 201 and the supporting plate 202, and the weighing sensor 201 is connected with the control system. Can play a role of buffering.
The translation driver 303 comprises chain wheels 3031 arranged at one end of the driving roller 302, the chain wheels 3031 are connected through a chain 3032, one chain wheel 3031 is connected with a translation servo motor 3033 arranged on the translation bracket 301 through a transmission shaft, and the translation servo motor 3033 is connected with the control system. The servo motor and the chain transmission mode are adopted to realize integral translation, and the device has the advantages of convenience in operation, good synchronism, stability in operation and the like.
The receiving translation mechanism 3 further comprises a stopper 304, the stopper 304 comprises a limit servo motor 3041 arranged on the translation bracket 301, the limit servo motor 3041 is connected with a limit transmission shaft 3042, the limit transmission shaft 3042 is perpendicular to the transmission roller 302, and a fan-shaped limit plate 3043 is arranged at the tail end of the limit transmission shaft 3042. The casting ladle 6 is limited, and the accuracy and the safety are improved.
Two lifting servo motors 404 are arranged on the lifting upright column 401 at intervals, the lifting servo motors 404 are connected with a vertically arranged lifting screw 405, a nut 406 is arranged on the lifting screw 405, and the nut 406 is fixedly installed on the lifting frame 403. By adopting the lifting mode of double lifting servo motors and lifting screw rods, the reliability and the bearing capacity are improved.
The ladle grabber 503 comprises an inclined rotating plate 5031 fixedly connected with the inclined rotating shaft 502, three grabbing convex columns 5032 arranged in a triangular shape are arranged on the inclined rotating plate 5031, and a clamping groove 5033 is arranged on the grabbing convex column 5032. The stability of snatching can be improved through designing triangle-shaped grabber.
Three grabbing accessories 7 which are arranged in a triangular mode and matched with the ladle grabber 503 are arranged on the side wall of the ladle 6, each grabbing accessory 7 comprises an accessory body 701, an opening 702 is formed in each accessory body 701, and a clamping plate 703 matched with the clamping groove 5033 is arranged at the position of each opening 702.
The control system comprises a control cabinet, wherein a PLC (programmable logic controller) is arranged in the control cabinet and is connected with an operation table.
The utility model discloses the working process of casting machine:
when the pouring machine works, firstly, the pouring machine is operated to an initial position through the traveling mechanism 1, then the translation servo motor 3033 is started, the translation servo motor 3033 drives the transmission roller 302 to rotate through chain transmission to convey a pouring ladle 6 filled with molten iron to a specified position, the limiting servo motor 3041 is started, the limiting plate 3043 is rotated through the limiting transmission shaft 3042 to act, then the lifting servo motor 404 is started to drive the lifting frame 403 to ascend through the lifting screw rod 405, the grabbing convex column 5032 in the pouring ladle grabber 503 is matched with the grabbing fitting 7 in the ascending process, the clamping plate 703 is clamped on the clamping groove 5033 to firmly grab the pouring ladle 6, then the lifting is continued to reach the specified height, after the specified height is reached, the tilting servo motor 501 is started, the tilting plate 5031 is driven to rotate through the tilting shaft 502, the tilting plate 5031 drives the pouring ladle 6 on the tilting plate to tilt and pour, the pouring amount of the molten iron is detected in real time through, thereby realizing accurate pouring.
The above-mentioned specific embodiments can not be regarded as the restriction to the scope of protection of the utility model, to technical personnel in this technical field, it is right the utility model discloses any replacement improvement or transform that embodiment made all fall within the scope of protection of the utility model.
The parts of the present invention not described in detail are the known techniques of those skilled in the art.
Claims (9)
1. The utility model provides an intelligent casting machine which characterized in that: the method comprises the following steps:
the walking mechanism comprises a rack, wheels are arranged at four corners of the rack respectively, a walking driver for driving the wheels to walk along the light rail is arranged on the rack, and a weighing mechanism is arranged on the rack;
the weighing mechanism comprises a weighing sensor arranged on the frame, a supporting plate is arranged on the weighing sensor, and a receiving translation mechanism and a lifting mechanism are sequentially arranged on the supporting plate along the traveling direction of the wheels;
the receiving translation mechanism comprises a translation bracket arranged on the supporting plate, a plurality of driving rollers are arranged on the translation bracket at intervals along the direction vertical to the traveling direction of the wheels, and a translation driver for driving the driving rollers to rotate is arranged on the translation bracket;
the lifting mechanism comprises a lifting upright column vertically arranged on the supporting plate, two lifting guide rails are vertically arranged on the end surface, close to the receiving translation mechanism, of the lifting upright column at intervals, a lifting frame is arranged on each lifting guide rail, a lifting servo motor for driving the lifting frame to lift is arranged at the top of each lifting upright column, each lifting servo motor is connected with the corresponding lifting frame through a lifting lead screw, and a tilting mechanism is arranged on each lifting frame;
the tilting mechanism comprises a tilting servo motor arranged on the lifting frame, the tilting servo motor is connected with a ladle grabber used for grabbing a ladle through a tilting shaft, and grabbing accessories matched with the ladle grabber are arranged on the ladle;
the traveling mechanism, the weighing mechanism, the receiving translation mechanism, the lifting mechanism and the tilting mechanism are respectively connected with the control system.
2. The intelligent casting machine according to claim 1, wherein: the walking driver comprises a walking servo motor arranged on the rack, the walking servo motor is connected with a walking driving shaft, two ends of the walking driving shaft are respectively connected with the wheels, and the walking servo motor is connected with the control system.
3. The intelligent casting machine according to claim 1, wherein: a buffer pad is arranged between the weighing sensor and the supporting plate, and the weighing sensor is connected with the control system.
4. The intelligent casting machine according to claim 1, wherein: the translation driver is including setting up the sprocket of driving roller one end, the sprocket passes through the chain and connects, and one of them the sprocket passes through the transmission shaft and sets up translation servo motor on the translation support is connected, translation servo motor with control system connects.
5. The intelligent casting machine according to claim 4, wherein: receive translation mechanism still includes the translation stopper, the translation stopper is including setting up spacing servo motor on the translation support, spacing servo motor is connected with spacing transmission shaft, spacing transmission shaft with the driving roller sets up perpendicularly, spacing transmission shaft end is equipped with fan-shaped limiting plate.
6. The intelligent casting machine according to claim 1, wherein: the lifting stand column is provided with two lifting servo motors at intervals, the lifting servo motors are connected with vertical lifting lead screws, the lifting lead screws are provided with nuts, and the nuts are fixedly installed on the lifting frame.
7. The intelligent casting machine according to claim 1, wherein: the ladle grabber comprises an inclined rotating plate fixedly connected with the inclined rotating shaft, three grabbing convex columns arranged in a triangular mode are arranged on the inclined rotating plate, and clamping grooves are formed in the grabbing convex columns.
8. The intelligent casting machine according to claim 7, wherein: the grabbing device comprises a pouring ladle, a pouring ladle grabber and grabbing accessories, wherein the pouring ladle is provided with a clamping groove, the grabbing accessories are arranged on the side wall of the pouring ladle, the grabbing accessories are matched with the pouring ladle grabber, and are three grabbing accessories arranged in a triangular mode.
9. The intelligent casting machine according to claim 1, wherein: the control system comprises a control cabinet, wherein a PLC (programmable logic controller) is arranged in the control cabinet and is connected with an operation table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020513757.1U CN212019369U (en) | 2020-04-07 | 2020-04-07 | Intelligent casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020513757.1U CN212019369U (en) | 2020-04-07 | 2020-04-07 | Intelligent casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212019369U true CN212019369U (en) | 2020-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020513757.1U Active CN212019369U (en) | 2020-04-07 | 2020-04-07 | Intelligent casting machine |
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| Country | Link |
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| CN (1) | CN212019369U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318678A (en) * | 2020-04-07 | 2020-06-23 | 山东杰创机械有限公司 | An intelligent pouring machine |
-
2020
- 2020-04-07 CN CN202020513757.1U patent/CN212019369U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318678A (en) * | 2020-04-07 | 2020-06-23 | 山东杰创机械有限公司 | An intelligent pouring machine |
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