CN212000556U - Road restoration is with slip casting machine - Google Patents

Road restoration is with slip casting machine Download PDF

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Publication number
CN212000556U
CN212000556U CN202020413666.0U CN202020413666U CN212000556U CN 212000556 U CN212000556 U CN 212000556U CN 202020413666 U CN202020413666 U CN 202020413666U CN 212000556 U CN212000556 U CN 212000556U
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China
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fixedly connected
steel pipe
pipe
slip casting
grouting
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CN202020413666.0U
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Chinese (zh)
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薛志辉
胡云霞
陶琦
李隆
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Jiangxi Jiatexin Engineering Technology Co ltd
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Jiangxi Jiatexin Engineering Technology Co ltd
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Abstract

The utility model discloses a slip casting machine for road restoration, which comprises a bracket, bolt fixedly connected with supporting shoe is passed through at the top of support, the top of supporting shoe is equipped with the hydraulic grouting pump, the one end of hydraulic grouting pump is equipped with the connecting axle, the top fixedly connected with fill mouth of connecting axle, the one end of connecting axle is equipped with the go-between, the one end of go-between is equipped with the slip casting pipe, slip casting pipe one end screw thread has cup jointed interior steel pipe, the outside movable sleeve of interior steel pipe is equipped with outer steel pipe, the bottom fixedly connected with conical head of outer steel pipe, set up a plurality of interior grout outlet on the outer wall of interior steel pipe, set up a plurality of grout outlet on the outer wall. The utility model discloses utilize the cooperation of hydraulic grouting pump, connecting pipe, slip casting pipe and outer steel pipe for the thick liquid is poured into the ground, in order to reach the purpose of consolidating basic unit and road bed, utilizes steel pipe, interior grout outlet and the cooperation of going out the grout outlet, filters great material granule, has improved the thick liquid quality, has improved work efficiency.

Description

一种道路修复用的注浆机A grouting machine for road repair

技术领域technical field

本实用新型涉及注浆机领域,特别涉及一种道路修复用的注浆机。The utility model relates to the field of grouting machines, in particular to a grouting machine for road repair.

背景技术Background technique

当前,我国高等级公路正处于迅速发展阶段,随着交通量的剧增和超载超限日益严重,以及气候环境和软弱土地质条件的影响,一些公路出现了不同程度的病害,严重影响了路面使用性能,国内多数道路出现病害的原因与地基问题有着密不可分的关系。At present, my country's high-grade highways are in the stage of rapid development. With the sharp increase in traffic volume and the increasingly serious overloading, as well as the influence of climate environment and soft soil geological conditions, some highways have various degrees of disease, which seriously affects the road surface. In terms of performance, the causes of diseases on most roads in China are inseparably related to foundation problems.

传统的道路修复是对路基和基层采用注浆处理,这种方法的基本原理是在压力作用下将拌合好的浆液压入路基或基层,但现有的注浆再搅拌后存在不等大小的颗粒,导致注浆质量不高,影响注浆效果,降低了道路修复的工作效率。The traditional road repair is to use grouting for the roadbed and base. The basic principle of this method is to hydraulically inject the mixed slurry into the roadbed or base under pressure, but the existing grouting has different sizes after mixing. The grouting quality is not high, which affects the grouting effect and reduces the work efficiency of road repair.

实用新型内容Utility model content

本实用新型的目的在于提供一种道路修复用的注浆机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a grouting machine for road repair, so as to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:一种道路修复用的注浆机,包括支架,所述支架的顶部通过螺栓固定连接有支撑块,所述支撑块的顶端固定连接有液压注浆泵,所述液压注浆泵的一端通过螺栓固定连接有连接管,所述连接管的一端固定连接有连接轴,所述连接轴的顶部固定连接有斗口,所述连接轴的一端固定套接有连接环,所述连接环的一端固定连接有注浆管,所述注浆管一端螺纹套接有内钢管,所述内钢管的外部活动套设有外钢管,所述外钢管的底端固定连接有锥头,所述内钢管的外壁上等距间隔对称开设有多个内出浆孔,所述外钢管的外壁上等距间隔对称开设有多个外出浆孔。In order to achieve the above purpose, the utility model provides the following technical solutions: a grouting machine for road repair, comprising a bracket, the top of the bracket is fixedly connected with a support block by bolts, and the top of the support block is fixedly connected with a hydraulic injection molding machine. slurry pump, one end of the hydraulic grouting pump is fixedly connected with a connecting pipe by bolts, one end of the connecting pipe is fixedly connected with a connecting shaft, the top of the connecting shaft is fixedly connected with a bucket mouth, and one end of the connecting shaft is fixed A connecting ring is sleeved, one end of the connecting ring is fixedly connected with a grouting pipe, one end of the grouting pipe is threadedly sleeved with an inner steel pipe, the outer movable sleeve of the inner steel pipe is provided with an outer steel pipe, and the outer steel pipe is sleeved with an outer steel pipe. The bottom end is fixedly connected with a cone head, the outer wall of the inner steel pipe is provided with a plurality of inner slurry holes symmetrically and equally spaced, and the outer wall of the outer steel pipe is provided with a plurality of outer slurry holes symmetrically and equally spaced.

优选的,所述连接轴的内腔设有搅拌运输辊,且所述搅拌运输辊与液压注浆泵的输出端连接。Preferably, the inner cavity of the connecting shaft is provided with a stirring and transporting roller, and the stirring and transporting roller is connected with the output end of the hydraulic grouting pump.

优选的,所述支架的一侧固定连接有两个把手。Preferably, two handles are fixedly connected to one side of the bracket.

优选的,所述支架的中部固定连接有支撑板,所述支撑板的顶部设有储物箱。Preferably, a support plate is fixedly connected to the middle of the bracket, and a storage box is provided on the top of the support plate.

优选的,所述支架底端的边角处均固定连接有脚撑,所述脚撑的底端固定连接有万向轮,所述万向轮上设置有刹车片。Preferably, foot supports are fixedly connected to the corners of the bottom end of the bracket, and a universal wheel is fixedly connected to the bottom end of the foot support, and a brake pad is arranged on the universal wheel.

优选的,所述斗口上开设有与连接轴内腔相通的通槽。Preferably, the bucket mouth is provided with a through groove communicating with the inner cavity of the connecting shaft.

本实用新型的技术效果和优点:Technical effects and advantages of the present utility model:

(1)利用液压注浆泵、连接管、注浆管和外钢管的配合,使得浆液注入到地基中,以达到加固基层和路基的目的,利用内钢管、内出浆孔和外出浆孔的配合,过滤较大的物质颗粒,提高了浆液质量,提高了工作效率;(1) Using the cooperation of hydraulic grouting pump, connecting pipe, grouting pipe and outer steel pipe, the slurry is injected into the foundation to achieve the purpose of strengthening the base and roadbed. Cooperate, filter larger material particles, improve the quality of the slurry, and improve the work efficiency;

(2)利用把手和万向轮的设计,提高了注浆机的移动便捷性;(2) The design of the handle and the universal wheel improves the moving convenience of the grouting machine;

(3)利用斗口注入浆液,降低了人工劳动强度,提高了效率,利用搅拌运输辊对浆液进行均匀的运输搅拌,提高了浆液的质量。(3) The use of the bucket mouth to inject the slurry reduces the labor intensity and improves the efficiency. The stirring and transporting rollers are used to uniformly transport and stir the slurry, which improves the quality of the slurry.

附图说明Description of drawings

图1为本实用新型整体的结构示意图。FIG. 1 is a schematic diagram of the overall structure of the utility model.

图2为本实用新型俯视的结构示意图。FIG. 2 is a schematic structural diagram of the utility model from a top view.

图3为本实用新型正面的内部结构示意图。Figure 3 is a schematic diagram of the internal structure of the front of the utility model.

图4为本实用新型外钢管的内部结构示意图。4 is a schematic diagram of the internal structure of the outer steel pipe of the present invention.

图中:1、支架;2、万向轮;3、储物箱;4、把手;5、支撑块;6、液压注浆泵;7、连接管;8、斗口;9、连接环;10、外钢管;11、支撑板;12、注浆管;13、搅拌运输辊;14、内出浆孔;15、内钢管;16、锥头;17、外出浆孔。In the figure: 1. Bracket; 2. Universal wheel; 3. Storage box; 4. Handle; 5. Support block; 6. Hydraulic grouting pump; 7. Connecting pipe; 8. Bucket mouth; 9. Connecting ring; 10. Outer steel pipe; 11. Support plate; 12. Grouting pipe; 13. Stirring and transporting roller; 14. Inner slurry hole; 15. Inner steel pipe; 16, Cone head;

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

本实用新型提供了如图1-4所示的一种道路修复用的注浆机,包括支架1,支架1的顶部通过螺栓固定连接有支撑块5,支撑块5的顶端固定连接有液压注浆泵6,液压注浆泵6的型号为PVH57,给浆液提供压力,使得浆液能从注浆管12中溢出,利用压力使得地聚合物浆液通过劈裂,挤密,填充,渗透等多种原理来改善路基及基层的密实度,该注浆材料能够较好地与水稳,渣石材料混合,能够渗透注入到碎石的缝隙中,经过一段时间后,浆液通过化学胶结,离子交换,惰性充填和挤密压密作用把原来碎石胶结成一整体,形成一个结构新,强度大,防水性能高和化学稳定性良好的“结石体”,提高道路承载力,降低道路弯沉值,以达到设计标准及相关规范的要求,液压注浆泵6的一端通过螺栓固定连接有连接管7,连接管7的一端固定连接有连接轴,连接轴的设计,保证了液压注浆泵6的压力输出,连接轴的顶部固定连接有斗口8,连接轴的一端固定套接有连接环9,连接环9的作用是保证注浆管12与连接轴端口的连接,保证浆液的输出,连接环9的一端固定连接有注浆管12,注浆管12一端螺纹套接有内钢管15,内钢管15的外部活动套设有外钢管10,外钢管10顶部的内壁与注浆管12外部螺纹连接,保证外钢管10的稳定性,外钢管10的底端固定连接有锥头16,内钢管15的底部固定连接有销轴,与锥头16中的螺纹孔螺纹连接,增加了内钢管15和外钢管10的连接稳定性,也便于内钢管15的拆卸,也便于清理外钢管10和内钢管15内腔中的较大颗粒,增加了注浆机的使用期限,内钢管15的外壁上等距间隔对称开设有多个内出浆孔14,外钢管10的外壁上等距间隔对称开设有多个外出浆孔17,内出浆孔14与外出浆孔17处于错位排列,可以过滤浆液中较大的颗粒,保证了浆液的高质量,使得浆液流出顺畅且效率高;The utility model provides a grouting machine for road repair as shown in Figures 1-4, comprising a bracket 1, the top of the bracket 1 is fixedly connected with a support block 5 through bolts, and the top of the support block 5 is fixedly connected with a hydraulic injection The slurry pump 6, the model of the hydraulic grouting pump 6 is PVH57, which provides pressure to the slurry, so that the slurry can overflow from the grouting pipe 12, and uses the pressure to make the geopolymer slurry through splitting, compacting, filling, infiltration, etc. The principle is to improve the compactness of the roadbed and the base. The grouting material can be better mixed with water and slag materials, and can be injected into the gaps of the gravel. After a period of time, the slurry is chemically cemented and ion exchanged. Inert filling and squeezing and compacting cement the original gravel into a whole, forming a "stone body" with new structure, high strength, high waterproof performance and good chemical stability, which can improve the bearing capacity of the road, reduce the deflection value of the road, and reduce the deflection value of the road. To meet the requirements of design standards and related specifications, one end of the hydraulic grouting pump 6 is fixedly connected with a connecting pipe 7 by bolts, and one end of the connecting pipe 7 is fixedly connected with a connecting shaft. The design of the connecting shaft ensures the pressure of the hydraulic grouting pump 6 Output, the top of the connecting shaft is fixedly connected with a bucket port 8, and one end of the connecting shaft is fixedly sleeved with a connecting ring 9. The function of the connecting ring 9 is to ensure the connection between the grouting pipe 12 and the connecting shaft port, to ensure the output of the slurry, the connecting ring One end of 9 is fixedly connected with a grouting pipe 12, one end of the grouting pipe 12 is threadedly sleeved with an inner steel pipe 15, the outer movable sleeve of the inner steel pipe 15 is provided with an outer steel pipe 10, and the inner wall of the top of the outer steel pipe 10 is threaded with the outer thread of the grouting pipe 12. The bottom end of the outer steel pipe 10 is fixedly connected with a cone head 16, and the bottom of the inner steel pipe 15 is fixedly connected with a pin shaft, which is threadedly connected with the threaded hole in the cone head 16, and the inner steel pipe 15 is added. The stability of the connection with the outer steel pipe 10 is also convenient for the disassembly of the inner steel pipe 15, and it is also convenient to clean the larger particles in the inner cavity of the outer steel pipe 10 and the inner steel pipe 15, which increases the service life of the grouting machine. A plurality of inner slurry holes 14 are symmetrically opened at equal intervals, and a plurality of outer slurry holes 17 are symmetrically opened on the outer wall of the outer steel pipe 10 at equal intervals. The medium and larger particles ensure the high quality of the slurry, making the slurry flow out smoothly and efficiently;

连接轴的内腔设有搅拌运输辊13,且搅拌运输辊13与液压注浆泵6的输出端连接,使得浆液能够在搅拌后在运输到注浆管12中,增加了浆液的流畅性,避免后期堵塞出浆孔,这种方法是最具有性价比的,仅需在注浆施工结束后对表面沥青进行重新置换摊铺即可,该方法具有造价小,工期短,对交通影响小,绿色环保的优点,是道路维修和养护的发展方向。The inner cavity of the connecting shaft is provided with a stirring and transporting roller 13, and the stirring and transporting roller 13 is connected with the output end of the hydraulic grouting pump 6, so that the slurry can be transported to the grouting pipe 12 after stirring, which increases the smoothness of the slurry. This method is the most cost-effective to avoid blocking the grouting hole in the later stage. It only needs to replace and pave the surface asphalt after the grouting construction. This method has the advantages of low cost, short construction period, little impact on traffic, and green The advantage of environmental protection is the development direction of road repair and maintenance.

支架1的一侧固定连接有两个把手4,便于推动注浆机。One side of the bracket 1 is fixedly connected with two handles 4 to facilitate pushing the grouting machine.

支架1的中部固定连接有支撑板11,支撑板11的顶部设有储物箱3,储物箱3内设置有可充电式蓄电池,在不使用时充电,在工作期间使用,保证了液压注浆泵6的电力供应。A support plate 11 is fixedly connected to the middle of the bracket 1, and a storage box 3 is arranged on the top of the support plate 11. A rechargeable battery is arranged in the storage box 3, which is charged when not in use, and used during operation, ensuring hydraulic injection. Power supply for the slurry pump 6.

支架1底端的边角处均固定连接有脚撑,脚撑的底端固定连接有万向轮2,万向轮2上设置有刹车片,增加了注浆机的移动便捷性。The corners of the bottom end of the bracket 1 are fixedly connected with foot support, the bottom end of the foot support is fixedly connected with a universal wheel 2, and a brake pad is arranged on the universal wheel 2, which increases the moving convenience of the grouting machine.

所述斗口8上开设有与连接轴内腔相通的通槽,斗口8的四壁均呈倾斜状,便于浆液的进入。The bucket mouth 8 is provided with a through groove that communicates with the inner cavity of the connecting shaft, and the four walls of the bucket mouth 8 are inclined to facilitate the entry of the slurry.

本实用新型工作原理:使用时,使用者利用把手4、万向轮2和刹车片使得注浆机移动到道路上合适的停置点,将锥头16放置到道路的钻孔中,再利用储物箱3中的蓄电池给液压注浆泵6提供电力,在将浆液从斗口8中倒入,利用连接轴和搅拌运输辊13将浆液在压力作用下传输到注浆管12中,注浆管12将浆液传送到内钢管15中,在利用内出浆孔14将浆液流畅挤压出至外钢管10的内腔中,利用内出浆孔14过滤浆液中较粗大的颗粒,提高了浆液质量,然后利用外出浆孔17进行再次过滤后将浆液输送到地基中,该注浆材料能够较好地与水稳,渣石材料混合,能够渗透注入到碎石的缝隙中,经过一段时间后,浆液通过化学胶结,离子交换,惰性充填和挤密压密作用把原来碎石胶结成一整体,形成一个结构新,强度大,防水性能高和化学稳定性良好的“结石体”,提高道路承载力,成功修复道路。The working principle of the utility model: when in use, the user uses the handle 4, the universal wheel 2 and the brake pad to move the grouting machine to a suitable parking point on the road, place the cone head 16 in the drilling hole of the road, and reuse it The battery in the storage box 3 provides power to the hydraulic grouting pump 6. When the slurry is poured from the bucket mouth 8, the slurry is transferred to the grouting pipe 12 under pressure by using the connecting shaft and the stirring and transporting roller 13. The slurry pipe 12 transmits the slurry to the inner steel pipe 15, and the inner slurry hole 14 is used to smoothly extrude the slurry into the inner cavity of the outer steel pipe 10, and the inner slurry hole 14 is used to filter the coarser particles in the slurry. The quality of the slurry, and then use the outgoing slurry hole 17 to filter the slurry again and transport the slurry to the foundation. The grouting material can be better mixed with water and slag materials, and can penetrate into the gaps of the gravel. After a period of time After that, the slurry cements the original crushed stone into a whole through chemical cementation, ion exchange, inert filling and compaction, forming a "stone body" with new structure, high strength, high waterproof performance and good chemical stability. Bearing capacity, the road was successfully repaired.

在本实用新型的描述中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it may be a fixed connection, or It can be a detachable connection or an integral body; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between two elements or the interaction between the two elements. . For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制。The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be customized according to the description in the description and the drawings.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a slip casting machine for road restoration, includes support (1), its characterized in that: the top of support (1) is passed through bolt fixedly connected with supporting shoe (5), the top fixedly connected with hydraulic grouting pump (6) of supporting shoe (5), the one end of hydraulic grouting pump (6) is passed through bolt fixedly connected with connecting pipe (7), the one end fixedly connected with connecting axle of connecting pipe (7), the top fixedly connected with fill mouth (8) of connecting axle, the fixed adapter ring (9) that has cup jointed in one end of connecting axle, the one end fixedly connected with slip casting pipe (12) of adapter ring (9), slip casting pipe (12) one end screw thread has cup jointed interior steel pipe (15), the outside movable sleeve of interior steel pipe (15) is equipped with outer steel pipe (10), the bottom fixedly connected with conical head (16) of outer steel pipe (10), equidistance interval symmetry has seted up a plurality of interior grout outlet (14) on the outer wall of interior steel pipe (15), a plurality of outlet grout holes (17) are symmetrically arranged on the outer wall of the outer steel pipe (10) at equal intervals.
2. The road restoration grouting machine according to claim 1, wherein: the inner chamber of connecting axle is equipped with stirring transportation roller (13), just stirring transportation roller (13) are connected with the output of hydraulic grouting pump (6).
3. The road restoration grouting machine according to claim 1, wherein: one side of the bracket (1) is fixedly connected with two handles (4).
4. The road restoration grouting machine according to claim 1, wherein: the middle part fixedly connected with backup pad (11) of support (1), the top of backup pad (11) is equipped with storage tank (3).
5. The road restoration grouting machine according to claim 1, wherein: the equal fixedly connected with heel brace in edge of support (1) bottom, the bottom fixedly connected with universal wheel (2) of heel brace, be provided with the brake block on universal wheel (2).
6. The road restoration grouting machine according to claim 1, wherein: and a through groove communicated with the inner cavity of the connecting shaft is formed in the hopper opening (8).
CN202020413666.0U 2020-03-26 2020-03-26 Road restoration is with slip casting machine Expired - Fee Related CN212000556U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116335008A (en) * 2023-05-16 2023-06-27 青岛市市政工程设计研究院有限责任公司 A grouting reinforcement device for subgrade construction around wells
CN116479729A (en) * 2023-03-02 2023-07-25 江苏长路智造科技有限公司 An automatic drilling and grouting equipment and its application method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116479729A (en) * 2023-03-02 2023-07-25 江苏长路智造科技有限公司 An automatic drilling and grouting equipment and its application method
CN116335008A (en) * 2023-05-16 2023-06-27 青岛市市政工程设计研究院有限责任公司 A grouting reinforcement device for subgrade construction around wells

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