CN211999976U - A plating solution circulation device on a battery steel shell barrel plating production line - Google Patents
A plating solution circulation device on a battery steel shell barrel plating production line Download PDFInfo
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- CN211999976U CN211999976U CN202020434512.XU CN202020434512U CN211999976U CN 211999976 U CN211999976 U CN 211999976U CN 202020434512 U CN202020434512 U CN 202020434512U CN 211999976 U CN211999976 U CN 211999976U
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- 238000007747 plating Methods 0.000 title claims abstract description 86
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 28
- 239000010959 steel Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000007789 sealing Methods 0.000 claims 1
- 238000009713 electroplating Methods 0.000 abstract description 35
- 239000007788 liquid Substances 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005507 spraying Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 10
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
本实用新型公开了一种电池钢壳滚镀生产线上的镀液循环装置,包括滚镀槽、过滤箱和水泵,滚镀槽的一侧内壁两侧均通过螺栓连接有出水机构,出水机构的靠近滚镀槽的一侧外壁开设有凹槽,出水机构远离凹槽的一侧外壁设置有斜置面,且斜置面的正面开设有若干个等距离呈矩形结构分布的出水孔,滚镀槽远离出水机构的一侧外壁上通过法兰连接有第一排水管,且第一排水管远离滚镀槽的一端通过法兰连接在过滤箱的顶部外壁。本实用新型设置的两个出水机构,两个出水机构的出水孔喷射方向相互交叉,使两个出水机构喷射的电镀液相互冲击,进而达到将电镀液混合更为均匀的效果,有效提高了电池钢壳的电镀均匀度。
The utility model discloses a plating solution circulation device on a battery steel shell barrel plating production line. The outer wall of the side close to the barrel plating tank is provided with a groove, the outer wall of the side of the water outlet mechanism away from the groove is provided with an inclined surface, and the front of the inclined surface is provided with a number of equidistant water outlet holes distributed in a rectangular structure. A first drain pipe is connected to the outer wall of the tank away from the water outlet mechanism through a flange, and one end of the first drain pipe away from the barrel plating tank is connected to the top outer wall of the filter box through a flange. In the two water outlet mechanisms provided by the utility model, the spraying directions of the water outlet holes of the two water outlet mechanisms cross each other, so that the electroplating liquids sprayed by the two water outlet mechanisms impact each other, thereby achieving the effect of mixing the electroplating liquids more uniformly, and effectively improving the battery The plating uniformity of the steel shell.
Description
技术领域technical field
本实用新型涉及电池钢壳生产技术领域,尤其涉及一种电池钢壳滚镀生产线上的镀液循环装置。The utility model relates to the technical field of battery steel shell production, in particular to a plating solution circulation device on a battery steel shell barrel plating production line.
背景技术Background technique
电镀工艺是利用电解的原理将导电体附上一层金属的方法,主要用来提高制件的抗蚀性、耐磨性、装饰或使制件具有一定的功能,其应用广泛,其中电池钢壳滚镀生产线是就是利用滚镀槽对滚筒内的电池钢壳进行电镀的设备。The electroplating process is a method of attaching a layer of metal to the conductor using the principle of electrolysis. It is mainly used to improve the corrosion resistance, wear resistance, decoration or to make the part have certain functions. It is widely used, among which battery steel The shell barrel plating production line is a device that uses a barrel plating tank to electroplate the battery steel shell in the drum.
目前,为了提高电池钢壳的电镀效果,在电镀槽上简单的添加一个循环液泵,但是,这种方式电镀液体混合不理想,导致电镀效果较差,严重影响了钢壳的电镀质量,并且电镀槽内的电镀液反应产生的杂质容易随着电镀液进入循环液泵内,堵塞循环液泵,造成循环液泵损坏。因此,亟需设计一种电池钢壳滚镀生产线上的镀液循环装置来解决上述问题。At present, in order to improve the electroplating effect of the battery steel shell, a circulating liquid pump is simply added to the electroplating tank. However, the mixing of the electroplating liquid in this way is not ideal, resulting in poor electroplating effect, which seriously affects the electroplating quality of the steel shell, and The impurities generated by the reaction of the electroplating solution in the electroplating tank are easy to enter the circulating fluid pump with the electroplating solution, block the circulating fluid pump, and cause damage to the circulating fluid pump. Therefore, there is an urgent need to design a plating solution circulation device on a battery steel casing barrel plating production line to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种电池钢壳滚镀生产线上的镀液循环装置。The purpose of the utility model is to solve the shortcomings existing in the prior art, and proposes a plating solution circulation device on a battery steel shell barrel plating production line.
为了实现上述目的,本实用新型采用了如下技术方案:一种电池钢壳滚镀生产线上的镀液循环装置,包括滚镀槽、过滤箱和水泵,所述滚镀槽的一侧内壁两侧均通过螺栓连接有出水机构,所述出水机构的靠近滚镀槽的一侧外壁开设有凹槽,所述出水机构远离凹槽的一侧外壁设置有斜置面,且斜置面的正面开设有若干个等距离呈矩形结构分布的出水孔,所述滚镀槽远离出水机构的一侧外壁上通过法兰连接有第一排水管,且第一排水管远离滚镀槽的一端通过法兰连接在过滤箱的顶部外壁,所述过滤箱的一侧外壁通过输水管螺纹连接在水泵的进水口端,所述水泵的出水口端通过水管均连接在滚镀槽的靠近凹槽的一侧外壁两侧。In order to achieve the above purpose, the utility model adopts the following technical scheme: a plating solution circulation device on a battery steel shell barrel plating production line, comprising a barrel plating tank, a filter box and a water pump, one side of the barrel plating tank on both sides of the inner wall They are all connected with a water outlet mechanism by bolts. The outer wall of the water outlet mechanism on the side close to the barrel plating tank is provided with a groove, and the outer wall of the water outlet mechanism away from the groove is provided with an inclined surface, and the front of the inclined surface is provided with There are a number of equidistant water outlet holes distributed in a rectangular structure, the outer wall of the barrel plating tank on one side away from the water outlet mechanism is connected with a first drain pipe through a flange, and the end of the first drainage pipe away from the barrel plating tank passes through the flange. Connected to the top outer wall of the filter box, the outer wall of one side of the filter box is threadedly connected to the water inlet end of the water pump through the water pipe, and the water outlet end of the water pump is connected to the side of the barrel plating tank close to the groove through the water pipe Both sides of the outer wall.
进一步的,所述出水机构的侧面外壁设置有第一密封垫,且第一密封垫位于出水机构与滚镀槽之间,所述第一排水管的内部设置有阀门。Further, the side outer wall of the water outlet mechanism is provided with a first gasket, and the first gasket is located between the water outlet mechanism and the barrel plating tank, and a valve is arranged inside the first drain pipe.
进一步的,所述滚镀槽的底部内壁一体成型有倾斜面,且倾斜面靠近出水机构的一侧高于远离出水机构的一侧。Further, the bottom inner wall of the barrel plating tank is integrally formed with an inclined surface, and the side of the inclined surface close to the water outlet mechanism is higher than the side away from the water outlet mechanism.
进一步的,所述过滤箱的侧面内壁开设有定位槽,且定位槽的内部卡接有过滤板。Further, the side inner wall of the filter box is provided with a positioning groove, and a filter plate is clamped inside the positioning groove.
进一步的,所述过滤箱的顶部外壁通过铰链转动连接有箱门,且箱门远离过滤箱的一侧外壁处焊接有把手,所述过滤箱的开口处铆接有第二密封垫,且第二密封垫位于箱门与过滤箱之间。Further, a box door is connected to the top outer wall of the filter box through hinges, and a handle is welded on the outer wall of the box door away from the filter box, a second gasket is riveted at the opening of the filter box, and the second The gasket is located between the box door and the filter box.
进一步的,所述滚镀槽的侧面外壁四角处均铆接有橡胶垫,且滚镀槽的相对的两侧面两侧均螺纹连接有吊环。Further, rubber pads are riveted at the four corners of the outer wall of the side surface of the barrel plating tank, and the two opposite sides of the barrel plating tank are threadedly connected with lifting rings on both sides.
进一步的,所述滚镀槽的底部外壁靠近四角处螺纹连接有支撑腿,所述过滤箱的底部外壁通过螺栓连接有承载板,且承载板的底部四角焊接有支架,所述支撑腿和支架的底部均一体成型有垫脚。Further, the bottom outer wall of the barrel plating tank is screwed with support legs near the four corners, the bottom outer wall of the filter box is connected with a bearing plate by bolts, and the bottom four corners of the bearing plate are welded with brackets, the support legs and brackets. The bottoms are integrally formed with feet.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1.通过设置的两个出水机构,两个出水机构的出水孔喷射方向相互交叉,使两个出水机构喷射的电镀液相互冲击,进而达到将电镀液混合更为均匀的效果,有效提高了电池钢壳的电镀均匀度。1. By setting the two water outlet mechanisms, the jetting directions of the water outlet holes of the two water outlet mechanisms cross each other, so that the electroplating liquids sprayed by the two water outlet mechanisms impact each other, thereby achieving the effect of mixing the electroplating liquid more uniformly, effectively improving the battery The plating uniformity of the steel shell.
2.通过设置的过滤箱中的过滤网,可以将电镀液中的杂质过滤分离出来,防止堵塞水泵、出水板,有效地提高了循环装置的使用寿命,同时提高了循环装置的工作效率。2. Through the filter screen in the filter box, the impurities in the electroplating solution can be filtered and separated to prevent clogging of the water pump and water outlet plate, effectively improving the service life of the circulating device and improving the working efficiency of the circulating device.
3.通过设置的倾斜面,在排水时,可以大大提高电镀液的流动速度,使电镀液更为均匀,进一步提高了电镀液的混合效果,结构简单,效果明显,实用性强。3. By setting the inclined surface, the flow speed of the electroplating solution can be greatly increased during drainage, making the electroplating solution more uniform, and further improving the mixing effect of the electroplating solution. The structure is simple, the effect is obvious, and the practicability is strong.
4.通过设置的定位槽和箱门,便于操作人员将过滤板取出,进而更便于清理分离出来的杂质,有效地提高了过滤箱地使用便利性,大大减轻了操作人员的清理难度。4. The positioning slot and the box door are set to facilitate the operator to take out the filter plate, which makes it easier to clean the separated impurities, which effectively improves the convenience of the filter box and greatly reduces the operator's cleaning difficulty.
附图说明Description of drawings
图1为本实用新型提出的一种电池钢壳滚镀生产线上的镀液循环装置的结构示意图;1 is a schematic structural diagram of a plating solution circulation device on a battery steel shell barrel plating production line proposed by the utility model;
图2为本实用新型提出的一种电池钢壳滚镀生产线上的镀液循环装置的出水机构结构示意图;2 is a schematic structural diagram of a water outlet mechanism of a plating solution circulation device on a battery steel shell barrel plating production line proposed by the utility model;
图3为本实用新型提出的一种电池钢壳滚镀生产线上的镀液循环装置的平面结构示意图;3 is a schematic plan view of a plating solution circulation device on a battery steel shell barrel plating production line proposed by the utility model;
图4为本实用新型提出的一种电池钢壳滚镀生产线上的镀液循环装置的出水机构和滚镀槽结构剖视图;4 is a cross-sectional view of a water outlet mechanism and a barrel plating tank structure of a plating solution circulation device on a battery steel shell barrel plating production line proposed by the utility model;
图5为本实用新型提出的一种电池钢壳滚镀生产线上的镀液循环装置的过滤箱结构示意图;5 is a schematic structural diagram of a filter box of a plating solution circulation device on a battery steel shell barrel plating production line proposed by the utility model;
图6为本实用新型提出的一种电池钢壳滚镀生产线上的镀液循环装置的过滤箱结构剖视图;6 is a cross-sectional view of the filter box structure of a plating solution circulation device on a battery steel shell barrel plating production line proposed by the utility model;
图7为本实用新型提出的一种电池钢壳滚镀生产线上的镀液循环装置的过滤箱结构剖视图。7 is a cross-sectional view of a filter box structure of a plating solution circulation device on a battery steel shell barrel plating production line proposed by the present invention.
图中:1滚镀槽、2过滤箱、3水泵、4出水机构、5第一排水管、6倾斜面、7阀门、8第一密封垫、9斜置面、10出水孔、11凹槽、12定位槽、13过滤板、14箱门、15第二密封垫、16把手、17橡胶垫、18吊环、19支撑腿、20垫脚、21承载板、22支架。In the picture: 1 barrel plating tank, 2 filter box, 3 water pump, 4 water outlet mechanism, 5 first drain pipe, 6 inclined surface, 7 valve, 8 first gasket, 9 inclined surface, 10 water outlet hole, 11 groove , 12 positioning grooves, 13 filter plates, 14 box doors, 15 second gaskets, 16 handles, 17 rubber pads, 18 rings, 19 support legs, 20 pads, 21 carrier plates, 22 brackets.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请同时参见图1至图7,一种电池钢壳滚镀生产线上的镀液循环装置,包括滚镀槽1、过滤箱2和水泵3,滚镀槽1的一侧内壁两侧均通过螺栓连接有出水机构4,出水机构4的设置,可以使喷射出的电镀液混合更加均匀,出水机构4的靠近滚镀槽1的一侧外壁开设有凹槽11,出水孔10贯通在凹槽11的内部,出水机构4远离凹槽11的一侧外壁设置有斜置面9,两个斜置面9的法相相互交叉,使两个出水机构4的出水孔10喷射出来的电镀液可以相互冲击,且斜置面9的正面开设有若干个等距离呈矩形结构分布的出水孔10,滚镀槽1远离出水机构4的一侧外壁上通过法兰连接有第一排水管5,且第一排水管5远离滚镀槽1的一端通过法兰连接在过滤箱2的顶部外壁,过滤箱2的一侧外壁通过输水管螺纹连接在水泵3的进水口端,水泵3的型号优选为40FS-18-1.5KW,水泵3可以使过滤箱2的内部形成负压,水泵3的出水口端通过水管均连接在滚镀槽1的靠近凹槽11的一侧外壁两侧。Please refer to FIGS. 1 to 7 at the same time, a plating solution circulation device on a battery steel shell barrel plating production line includes a
进一步的,出水机构4的侧面外壁设置有第一密封垫8,第一密封垫8可防止电镀液渗出,且第一密封垫8位于出水机构4与滚镀槽1之间,第一排水管5的内部设置有阀门7。Further, the side outer wall of the
进一步的,滚镀槽1的底部内壁一体成型有倾斜面6,倾斜面6呈斜坡设置,有利于电镀液的流动,且倾斜面6靠近出水机构4的一侧高于远离出水机构4的一侧。Further, the bottom inner wall of the
进一步的,过滤箱2的侧面内壁开设有定位槽12,定位槽12用于固定过滤板13,且定位槽12的内部卡接有过滤板13,过滤板13用于过滤电镀液中的杂质。Further, the side inner wall of the
进一步的,过滤箱2的顶部外壁通过铰链转动连接有箱门14,操作人员可以打开箱门14,进而清理过滤板13过滤出来的杂质,且箱门14远离过滤箱2的一侧外壁处焊接有把手16,便于操作人员打开箱门14,过滤箱2的开口处铆接有第二密封垫15,第二密封垫15可以防止电镀液渗出过滤箱2,且第二密封垫15位于箱门14与过滤箱2之间。Further, the top outer wall of the
进一步的,滚镀槽1的侧面外壁四角处均铆接有橡胶垫17,橡胶垫17可以减轻滚镀槽1受到撞击时造成的损坏,且滚镀槽1的相对的两侧面两侧均螺纹连接有吊环18,操作人员可以通过吊环18移动滚镀槽1。Further,
进一步的,滚镀槽1的底部外壁靠近四角处螺纹连接有支撑腿19,过滤箱2的底部外壁通过螺栓连接有承载板21,且承载板21的底部四角焊接有支架22,支架22的底部高度与支撑腿19在同一平面上,支撑腿19和支架22的底部均一体成型有垫脚20,垫脚20可以提高滚镀槽1和过滤箱2放置的稳定性。Further, the bottom outer wall of the
工作原理:使用时,操作人员将阀门7打开,然后将水泵3打开,水泵3通过输水管不断地将过滤箱2中的气体吸入水泵3,然后水泵3中的气体从水管排出,进而使过滤箱2中产生负压,紧接着滚镀槽1内部的电镀液在大气压力的作用下通过第一排水管5进入过滤箱2,电镀液经过过滤箱2中的过滤板13时,过滤板13将电镀液中比过滤网格大的固体杂质从电镀液中分离出来,分离出杂质的电镀液在大气压的作用下经过输水管进入水泵3,而后水泵3将电镀液通过水管排入凹槽11,凹槽11中的电镀液在水泵3不断排水的压力下从出水孔10喷射出凹槽11,两个出水机构4喷射出的电镀液喷射方向相互交叉,使电镀液相互冲击,进而使电镀液充分混合;当第一排水管5排水时,由于倾斜面6呈斜置,第一排水管5将较低一侧底部的电镀液排出,则倾斜面6较高一侧的电镀液在重力的作用下,更容易流动起来,进一步地将液体充分混合;当过滤箱2中的杂质需要清理时,操作人员可以打开门锁,通过把手16将箱门14打开,然后将过滤板13从过滤箱2的定位槽12内部抽出,进而将过滤板13过滤出来的杂质清理干净,操作人员将杂质清理完成后,将过滤板13复位,即可使循环装置继续工作。Working principle: When in use, the operator opens the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020434512.XU CN211999976U (en) | 2020-03-30 | 2020-03-30 | A plating solution circulation device on a battery steel shell barrel plating production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020434512.XU CN211999976U (en) | 2020-03-30 | 2020-03-30 | A plating solution circulation device on a battery steel shell barrel plating production line |
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| CN211999976U true CN211999976U (en) | 2020-11-24 |
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| CN202020434512.XU Expired - Fee Related CN211999976U (en) | 2020-03-30 | 2020-03-30 | A plating solution circulation device on a battery steel shell barrel plating production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111441073A (en) * | 2020-05-11 | 2020-07-24 | 西北工业大学 | Plating cavity capable of improving uniformity of Ni-SiC composite plating layer on inner wall of hollow part |
| CN116043311A (en) * | 2022-12-30 | 2023-05-02 | 福建金杨科技股份有限公司 | Swing electroplating equipment for battery steel case and method of use thereof |
-
2020
- 2020-03-30 CN CN202020434512.XU patent/CN211999976U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111441073A (en) * | 2020-05-11 | 2020-07-24 | 西北工业大学 | Plating cavity capable of improving uniformity of Ni-SiC composite plating layer on inner wall of hollow part |
| CN111441073B (en) * | 2020-05-11 | 2022-03-25 | 西北工业大学 | Plating cavity capable of improving uniformity of Ni-SiC composite plating layer on inner wall of hollow part |
| CN116043311A (en) * | 2022-12-30 | 2023-05-02 | 福建金杨科技股份有限公司 | Swing electroplating equipment for battery steel case and method of use thereof |
| CN116043311B (en) * | 2022-12-30 | 2024-08-27 | 福建金杨科技股份有限公司 | Swinging electroplating equipment for battery steel shell and method of using the same |
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Granted publication date: 20201124 |
