CN211995024U - Integral structure of a tire changer carriage - Google Patents
Integral structure of a tire changer carriage Download PDFInfo
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- CN211995024U CN211995024U CN202020326869.6U CN202020326869U CN211995024U CN 211995024 U CN211995024 U CN 211995024U CN 202020326869 U CN202020326869 U CN 202020326869U CN 211995024 U CN211995024 U CN 211995024U
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- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 238000013016 damping Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 210000003371 toe Anatomy 0.000 description 29
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000008602 contraction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
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Abstract
本实用新型涉及一种拆胎机滑架整体结构,包括拆胎机的滑架、撬胎机构和位于撬胎机构下方撬棍组件,所述撬胎机构安装于滑架上并能相对滑架进行伸缩运动,所述撬棍组件沿水平安装于滑架侧部并能相对滑架前后滑动伸缩;所述滑架上设置有用以驱动撬胎机构和撬棍组件相对滑架进行伸缩运动的驱动装置;所述滑架上还安装有在装胎时用以防止即将被压入轮辋的轮胎趾口部位触碰到轮辋边沿的压轮组件。本实用新型滑架整体结构的撬胎机构和撬棍组件能够相对滑架进行独立的伸缩运动,保证撬胎机构和撬棍组件也能够适用于更小规格的轮胎拆卸,适用范围广,实用性强,灵活性好,并且在装胎时可以有效保护轮胎趾口部位。
The utility model relates to an integral structure of a sliding frame of a tire changer, comprising a sliding frame of a tire changing machine, a tire prying mechanism and a crowbar assembly located below the tire prying mechanism. The tire prying mechanism is mounted on the sliding frame and can be opposite to the sliding frame. To perform telescopic movement, the crowbar assembly is horizontally installed on the side of the carriage and can slide forward and backward relative to the carriage; the carriage is provided with a drive for driving the tire prying mechanism and the crowbar assembly to perform telescopic motion relative to the carriage The sliding frame is also provided with a pressing wheel assembly for preventing the toe portion of the tire that is about to be pressed into the rim from touching the edge of the rim when the tire is loaded. The tire prying mechanism and the crowbar assembly of the overall structure of the sliding frame of the utility model can perform independent telescopic movement relative to the sliding frame, ensuring that the tire prying mechanism and the crowbar assembly can also be suitable for the disassembly of smaller-sized tires, with a wide range of application and practicability. Strong, flexible, and can effectively protect the toe of the tire when loading the tire.
Description
技术领域technical field
本实用新型涉及一种拆胎机滑架整体结构。The utility model relates to an integral structure of a sliding frame of a tire changer.
背景技术Background technique
拆胎机上带撬板的撬胎装置和带撬棍的撬棍组件安装于拆胎机的滑架上,撬胎装置和撬棍组件只能够随滑架升降,由于撬胎装置和撬棍组件无法独立向前伸出,这就限制了撬胎装置和撬棍组件的工作范围,造成目前的拆胎机只适用于拆卸轮辋直径在600mm以上的轮胎,主要也是货车轮胎,而无法用于拆卸更小规格的轮胎;并且现有拆胎机在装胎时,轮胎的趾口部位与轮辋边沿容易发生刮擦而导致轮胎止口损坏。The tire prying device with crowbar and the crowbar assembly with crowbar on the tire changer are installed on the sliding frame of the tire changer. The tire prying device and the crowbar assembly can only be lifted up and down with the carriage. It cannot extend forward independently, which limits the working range of the tire lever device and the lever assembly. As a result, the current tire changer is only suitable for removing tires with a rim diameter of more than 600mm, mainly truck tires, and cannot be used for disassembly. Smaller size tires; and when the existing tire changer is loading tires, the toe portion of the tire and the edge of the rim are prone to scratches, resulting in damage to the tire lip.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种适用范围广,实用性强,灵活性好的拆胎机滑架整体结构。In view of this, the purpose of the present invention is to provide an integral structure of the tire changer carriage with wide application range, strong practicability and good flexibility.
本实用新型采用以下方案实现:一种拆胎机滑架整体结构,包括拆胎机的滑架、撬胎机构和位于撬胎机构下方撬棍组件,所述撬胎机构安装于滑架上并能相对滑架进行伸缩运动,所述撬棍组件沿水平安装于滑架侧部并能相对滑架前后滑动伸缩;所述滑架上设置有用以驱动撬胎机构和撬棍组件相对滑架进行伸缩运动的驱动装置;所述滑架上还安装有在装胎时用以防止即将被压入轮辋的轮胎趾口部位触碰到轮辋边沿的压轮组件。The utility model adopts the following scheme to realize: an integral structure of a tire changer carriage, comprising a tire changer carriage, a tire prying mechanism and a crowbar assembly located below the tire prying mechanism, the tire prying mechanism is mounted on the carriage and It can perform telescopic motion relative to the carriage, and the crowbar assembly is horizontally installed on the side of the carriage and can slide forward and backward relative to the carriage. A driving device for telescopic motion; the sliding frame is also provided with a pressing wheel assembly for preventing the toe portion of the tire that is about to be pressed into the rim from touching the edge of the rim when the tire is loaded.
进一步的,所述撬胎机构和撬棍组件由同一个驱动装置驱动伸缩运动,滑架侧部设有实现撬胎机构和撬棍组件同步伸缩的联动机构;所述滑架侧部设有由驱动装置驱动移动的活动座板,所述撬胎机构安装于所述活动座板上,所述驱动装置包括倾斜设置的导轴以及与导轴平行的驱动缸,所述活动座板上设有与导轴滑动配合的导套部,所述驱动缸的驱动端连接于活动座板的导套部上以使驱动缸伸缩时驱动撬胎机构伸缩运动。Further, the tire prying mechanism and the crowbar assembly are driven by the same driving device for telescopic motion, and the side of the carriage is provided with a linkage mechanism that realizes the synchronous expansion and contraction of the tire prying mechanism and the crowbar assembly; A driving device drives a movable seat plate, the tire prying mechanism is mounted on the movable seat plate, the driving device includes a guide shaft arranged obliquely and a driving cylinder parallel to the guide shaft, and the movable seat plate is provided with The guide sleeve part is slidingly matched with the guide shaft, and the driving end of the drive cylinder is connected to the guide sleeve part of the movable seat plate, so that when the drive cylinder is extended and retracted, the tire lever mechanism is driven to extend and retract.
进一步的,所述联动机构包括连杆、摆臂和执行杆,所述连杆上端铰接于驱动缸驱动端,连杆下端与摆臂上部相铰接,摆臂下部铰接于滑架侧部使得驱动缸伸缩时通过连杆推动摆臂前后摆动,所执行杆两端分别铰接于摆臂中部和撬棍组件上。Further, the linkage mechanism includes a connecting rod, a swing arm and an executive rod. The upper end of the connecting rod is hinged to the driving end of the driving cylinder, the lower end of the connecting rod is hinged with the upper part of the swing arm, and the lower part of the swing arm is hinged to the side of the carriage so that the drive can be driven. When the cylinder is telescopic, the swing arm is pushed forward and backward by the connecting rod, and both ends of the executed rod are hinged on the middle part of the swing arm and the crowbar assembly respectively.
进一步的,所述撬棍组件包括安装于滑架侧部并能相对其前后滑动的套筒以及套装于套筒中并与其旋转配合的撬棍;所述压轮组件包括后端铰接于滑架上并能相对其左右摆动的摆动架以及安装于摆动架上用以下端面压在轮辋边沿上并且外周部顶着即将被压入轮辋的轮胎趾口部位的压轮。Further, the crowbar assembly includes a sleeve mounted on the side of the carriage and can slide back and forth relative to it, and a crowbar sleeved in the sleeve and rotatably matched with it; the pinch roller assembly includes a rear end hinged to the carriage. The swing frame which can swing left and right relative to the swing frame is installed on the swing frame and is pressed on the edge of the rim with the following end face and the outer peripheral part is pressed against the tire toe part of the rim to be pressed into the rim.
进一步的,所述摆动架上套设有一滑动块,滑动块上开设有竖直通孔,竖直通孔内同轴穿设有能相对其滑动的连接轴,连接轴底端伸出竖直通孔底部并经轴承与压轮同轴连接,连接轴顶端伸出竖直通孔顶部并往周部凸设有限位凸缘,压轮与滑动块之间的连接轴上套设有弹簧;所述滑动块与撬棍组件的套筒之间连接的联动杆,所述联动杆两端分别铰接于套筒和滑动块上。Further, a sliding block is sleeved on the swing frame, a vertical through hole is opened on the sliding block, a connecting shaft that can slide relative to the vertical through hole is coaxially penetrated, and the bottom end of the connecting shaft extends vertically. The bottom of the through hole is coaxially connected with the pressure roller through the bearing, the top of the connecting shaft protrudes from the top of the vertical through hole and a limit flange protrudes from the periphery, and a spring is sleeved on the connecting shaft between the pressure roller and the sliding block; The linkage rod is connected between the sliding block and the sleeve of the crowbar assembly, and the two ends of the linkage rod are respectively hinged on the sleeve and the sliding block.
进一步的,所述撬胎机构包括支架,所述支架前端安装有撬板,所述撬板中部铰接于支架上,撬板两端具有尺寸不同的两个用以撬胎的钩部并且撬板两端钩部朝向相反;所述支架上设置有能将撬板保持在倾斜状态或竖向状态的限位机构。Further, the tire prying mechanism includes a bracket, the front end of the bracket is installed with a prying plate, the middle part of the prying plate is hinged on the bracket, and the two ends of the prying plate have two hooks with different sizes for prying the tire and the prying plate is The hooks at both ends face oppositely; the bracket is provided with a limiting mechanism capable of keeping the skid plate in an inclined state or a vertical state.
进一步的,所述限位机构包括能上下摆动并在下摆时能顶住撬板上部以限制其向下转动使撬板保持倾斜状态的限位横杆;所述限位横杆上方设置有能上下摆动并在撬板处于竖向状态时用以前端顶住撬板上部以限制其向后转动的限位顶杆。Further, the limit mechanism includes a limit bar that can swing up and down and can withstand the upper part of the skid plate when it swings down to restrict its downward rotation and keep the skid plate in an inclined state; A limit ejector rod that swings up and down and uses the front end against the upper part of the skid plate to limit its backward rotation when the skid plate is in a vertical state.
进一步的,所述撬板中部通过与支架旋转配合的铰接轴铰接于支架上,撬板和铰接轴同步转动,铰接轴其中一端设置有在撬板处于倾斜和竖向状态时用以防止撬板上部朝远离限位横杆和限位顶杆方向转动的弹簧阻尼机构;所述弹簧阻尼机构包括沿铰接轴直径方向设置的弹簧,弹簧中部连接于铰接轴端部,所述支架侧部设置有在撬板处于倾斜和竖向状态时能顶住弹簧其中一端的卡销,所述卡销上安装有滚轮。Further, the middle part of the prying board is hinged on the bracket through a hinge shaft that is rotatably matched with the bracket, the prying board and the hinged shaft rotate synchronously, and one end of the hinged shaft is provided with the prying board to prevent the prying board when it is in an inclined and vertical state. The upper part is a spring damping mechanism that rotates away from the limit crossbar and the limit top rod; the spring damping mechanism includes a spring arranged along the diameter direction of the hinge shaft, the middle part of the spring is connected to the end of the hinge shaft, and the side part of the bracket is provided with When the prying board is in an inclined and vertical state, it can withstand a bayonet at one end of the spring, and a roller is installed on the bayonet.
进一步的,所述撬板其中一端长度小于另一端长度,并且长度较短一端的钩部弯曲度大于长度较长一端的钩部弯曲度,撬板较长端的长度为150~250mm,较短端的长度为100~200mm。Further, the length of one end of the prying board is less than the length of the other end, and the curvature of the hook at the shorter end is greater than the curvature of the hook at the longer end. The length is 100~200mm.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)撬胎机构和撬棍组件能够相对滑架进行独立的伸缩运动,保证撬胎机构和撬棍组件也能够适用于更小规格的轮胎拆卸,适用范围广,实用性强,灵活性好;(1) The tire prying mechanism and the crowbar assembly can perform independent telescopic movement relative to the carriage, ensuring that the tire prying mechanism and the crowbar assembly can also be used for the disassembly of smaller-sized tires, with a wide range of applications, strong practicability and good flexibility. ;
(2)在装胎时,对轮胎趾口具有保护作用,避免其与轮辋边沿刮擦而受损;(2) When the tire is loaded, it has a protective effect on the toe of the tire to prevent it from being damaged by scratching with the edge of the rim;
(3)撬胎机构和撬棍组件通过联动实现同步伸缩运动,简化了结构,也使得结构更加紧凑;(3) The tire prying mechanism and the crowbar assembly realize synchronous telescopic movement through linkage, which simplifies the structure and makes the structure more compact;
(4)具备双头结构的撬板,可以根据轮胎大小选择使用,能够降低操作难度,节约拆胎时间,也减少对轮胎趾口的损伤。(4) The skid plate with double-head structure can be selected and used according to the size of the tire, which can reduce the difficulty of operation, save the time of tire removal, and reduce the damage to the toe of the tire.
为使本实用新型的目的、技术方案及优点更加清楚明白,以下将通过具体实施例和相关附图,对本实用新型作进一步详细说明。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below through specific embodiments and related drawings.
附图说明Description of drawings
图1是具有本实用新型实施例滑架整体结构的拆胎机构造侧视图;Fig. 1 is the structural side view of the tire changer with the overall structure of the sliding frame according to the embodiment of the present invention;
图2是本实用新型实施例滑架整体结构侧视图;2 is a side view of the overall structure of the carriage according to the embodiment of the present invention;
图3是本实用新型实施例中撬板竖向状态限位顶杆工作示意图;Fig. 3 is the working schematic diagram of the vertical state limit ejector rod of the prying plate in the embodiment of the present utility model;
图4是本实用新型实施例中撬板构造示意图;4 is a schematic diagram of the structure of a skid plate in an embodiment of the present invention;
图5是本实用新型实施例中压轮组件俯视图;5 is a top view of the pressure roller assembly in the embodiment of the present invention;
图6是本实用新型实施例中撬棍拆胎时使用状态示意图;Fig. 6 is the schematic diagram of the use state of the crowbar in the embodiment of the present utility model when the tire is removed;
图7是本实用新型实施例中撬棍状态时使用状态示意图;7 is a schematic diagram of the use state of the crowbar in the embodiment of the present invention;
图8是本实用新型实施例中撬棍和压轮工作状态示意图;8 is a schematic diagram of the working state of the crowbar and the pressing wheel in the embodiment of the present invention;
图中标号说明:100-滑架、110-安装座、200-支架、210-撬板、211-钩部、212-铰接轴、220-限位横杆、221-连杆、230-限位顶杆、240-弹簧、250-卡销、251-滚轮、260-限位挡板、300-活动座板、310-导轴、320-驱动缸、330-导套部、340-连杆、350-摆臂、360-执行杆、400-套筒、410-撬棍、420-导向条、500-轮胎、600轮辋、700-压轮组件、710-摆动架、720-压轮、730-滑动块、740-连接轴、750-弹簧、760-联动杆、770-限位挡块。Description of the labels in the figure: 100-slide, 110-mount, 200-bracket, 210-pry board, 211-hook, 212-hinged shaft, 220-limit bar, 221-link, 230-limit Mandrel, 240-spring, 250-bayonet, 251-roller, 260-limit stopper, 300-movable seat plate, 310-guide shaft, 320-drive cylinder, 330-guide sleeve, 340-connecting rod, 350-swing arm, 360-executive rod, 400-sleeve, 410-crowbar, 420-guide bar, 500-tire, 600-rim, 700-pressure wheel assembly, 710-oscillating frame, 720-pressure wheel, 730- Slide block, 740-connecting shaft, 750-spring, 760-linkage rod, 770-limit stop.
具体实施方式Detailed ways
如图1~8所示,一种拆胎机滑架整体结构,包括拆胎机的滑架100、撬胎机构和位于撬胎机构下方撬棍组件,所述撬胎机构安装于滑架100上并能相对滑架进行伸缩运动,所述撬棍组件沿水平安装于滑架侧部并能相对滑架前后滑动伸缩;所述滑架上设置有用以驱动撬胎机构和撬棍组件相对滑架进行伸缩运动的驱动装置;所述滑架上还安装有在装胎时用以防止即将被压入轮辋的轮胎趾口部位触碰到轮辋边沿的压轮组件700;该拆胎机滑架整体结构中的撬胎机构是用于拆胎使用,而撬棍组件是用于拆胎和装胎使用,拆胎时,撬胎机构先将轮胎上侧趾口从轮辋中撬出,撬棍组件再将轮胎下侧趾口从轮辋中顶出,装胎时撬棍组件将轮胎趾口压入轮辋中;而在装胎时,由于压轮组件的作用,能够防止即将被撬棍组件压入轮辋的轮胎趾口部位触碰到轮辋边沿,可以有效保护轮胎趾口部位,避免受损。As shown in Figures 1-8, an overall structure of a tire changer carriage includes a
本实用新型拆胎机滑架整体结构中的撬胎机构和撬棍组件除了能够随拆胎机的滑架上下移动之外,还能够相对滑架进行伸缩运动,使得撬胎机构的撬板能够向前伸出更远的距离,撬棍组件也可以向前伸出更远的距离,保证撬胎机构和撬棍组件也能够适用于更小规格的轮胎拆卸,适用范围广,实用性强,灵活性好。The tire prying mechanism and the crowbar assembly in the overall structure of the tire changer carriage of the utility model can not only move up and down with the tire changer carriage, but also can perform telescopic movement relative to the carriage, so that the prying plate of the tire prying mechanism can Extending a farther distance forward, the crowbar assembly can also extend a farther distance, ensuring that the tire lever mechanism and the crowbar assembly can also be applied to the disassembly of smaller-sized tires, with a wide range of applications and strong practicability. Good flexibility.
在本实施例中,所述撬胎机构和撬棍组件由同一个驱动装置驱动伸缩运动,滑架侧部设有实现撬胎机构和撬棍组件同步伸缩的联动机构;由于撬胎机构和撬棍组件拆装的是用一个轮胎,在轮胎规格变小时,两者的作用位置也共同发生变化,因此采用联动机构实现撬胎机构和撬棍组件同步运动,可以减少拆胎机上的动力源,简化结构,也使得结构更加紧凑。In this embodiment, the tire prying mechanism and the crowbar assembly are driven by the same driving device for telescopic motion, and the side of the carriage is provided with a linkage mechanism to realize the synchronous expansion and contraction of the tire prying mechanism and the crowbar assembly; One tire is used for disassembly and assembly of the stick assembly. When the tire size becomes smaller, the action positions of the two also change together. Therefore, the linkage mechanism is used to realize the synchronous movement of the tire prying mechanism and the crowbar assembly, which can reduce the power source on the tire changer. The simplified structure also makes the structure more compact.
在本实施例中,所述撬棍组件包括安装于滑架侧部并能相对其前后滑动的套筒400以及套装于套筒中并与其旋转配合的撬棍410,撬棍前端为锥状的钝形结构。In this embodiment, the crowbar assembly includes a
在本实施例中,所述滑架侧部设有由驱动装置驱动移动的活动座板300,所述撬胎机构安装于所述活动座板300上,所述驱动装置包括倾斜设置的导轴310以及与导轴310平行的驱动缸320,该驱动缸采用液压缸,所述活动座板300上设有与导轴310滑动配合的导套部330,所述驱动缸320的驱动端连接于活动座板300的导套部330上以使驱动缸320伸缩时驱动撬胎机构伸缩运动,斜置的驱动缸驱动撬胎机构前后移动和升降同步进行,前后移动和升降合成为整个撬胎机构倾斜方向的往复伸缩运动,也是平行于导轴方向的往复伸缩运动;驱动缸320一端铰接于导套部330上,另一端铰接于导轴310上端;滑架侧部焊接有一对用以安装导轴的导轴固定座;由于直径规格小的轮胎,宽度规格也更小,因此,该驱动装置在实现撬胎机构前后运动的同时也实现了升降运动,一步到位,以简化驱动装置的结构,同时采用倾斜设置的驱动缸也能够是结构更加紧凑,可以避免造成拆胎机整体前后方向的尺寸增大太多;而在具体实施过程中,撬胎机构的前后移动伸缩和升降运动也可以分别由水平方向的气缸和竖向气缸来分别驱动,实现独立的前后移动伸缩和升降运动。In this embodiment, the side of the carriage is provided with a
在本实施例中,所述导轴与水平方向的夹角为65°~70°,优选68°,保证该拆胎机撬胎装置能够适用于拆卸轮辋直径在450mm以上的轮胎,能适用于更多规格的轮胎。In this embodiment, the angle between the guide shaft and the horizontal direction is 65°~70°, preferably 68°, to ensure that the tire changer tire prying device can be applied to dismantle tires with a rim diameter of 450 mm or more, and can be used in More size tires.
在本实施例中,所述联动机构位于撬棍组件上方,联动机构包括连杆340、摆臂350和执行杆350,所述连杆340上端铰接于驱动缸320驱动端,连杆340下端与摆臂350上部相铰接,摆臂350下部铰接于滑架100侧部使得驱动缸伸缩时通过连杆推动摆臂前后摆动,所执行杆两端分别铰接于摆臂中部和撬棍组件上,执行杆铰接于撬棍组件的套筒上侧;驱动缸伸长时,通过连杆推动摆臂上部向前摆动,进而向前推动执行杆,将套筒向前顶推伸出。In this embodiment, the linkage mechanism is located above the crowbar assembly. The linkage mechanism includes a connecting
在本实施例中,所述滑架100侧部焊接有一前一后的两个用以安装撬棍组件的安装座110,所述撬棍组件的套筒400两端安装于两个安装座110的安装孔中与能相对其前后滑动;所述套筒400前端侧部设置有与其轴心线平行的导向条420,前方的安装座安装孔侧部开设有与导向条420滑动配合的滑槽,以限制套筒发生转动,所述摆臂下部就是铰接在后方的安装座上。In this embodiment, the side of the
在本实施例中,所述压轮组件位于滑架前侧,压轮组件700包括后端铰接于滑架100上并能相对其左右摆动的摆动架710以及安装于摆动架710上用以下端面压在轮辋边沿上并且外周部顶着即将被压入轮辋的轮胎趾口部位的压轮720;装胎时,撬棍压在轮胎上,同时压轮压在轮辋边沿并且压轮的侧部顶着即将被压入轮辋中的轮胎趾口部位,以防止轮胎趾口部位直接与轮辋边沿接触,由于撬棍组件和压轮组件都是安装在滑架上,两者可以随滑架同步升降,因此可以保证撬棍压在轮胎时,压轮能够也压着轮辋。In this embodiment, the pinch roller assembly is located on the front side of the carriage. The
在本实施例中,所述摆动架710上套设有一滑动块730,滑动块上开设有竖直通孔,竖直通孔内同轴穿设有能相对其滑动的连接轴740,连接轴底端伸出竖直通孔底部并经轴承与压轮720同轴连接,连接轴顶端伸出竖直通孔顶部并往周部凸设有限位凸缘,压轮与滑动块之间的连接轴上套设有弹簧750;上述弹簧的作用一方面保证压轮对轮辋有一定的压力,另一方面对压轮也有一定的缓冲作用,避免压轮组件被受损,在拆胎机进行拆胎操作时,为了避免压轮组件对撬胎机构造成干涉,可以将摆动架向右摆动,为撬胎机构让出位置来。In this embodiment, a sliding
在本实施例中,所述滑动块730与撬棍组件的套筒之间连接的联动杆760,所述联动杆两端分别铰接于套筒和滑动块上;通过联动杆实现撬棍和压轮的联动功能,在对不同直径的轮胎进行装胎时,能够实现撬棍伸出或者收缩时,同步进行压轮位置的调节。In this embodiment, a
在本实施例中,所述摆动架后端铰接部设置有用以限制摆动架向左摆动极限位置的限位挡块770,摆动架向左摆动的极限位置为中间偏左约12°的位置,限位挡块便顶住滑架以限制摆动架继续向左摆动,这个位置也是该摆动架的工作位置,拆胎机工作时拆胎机上的卡盘带动轮胎逆时针转动(俯视方位),所以摆动架被限位挡块顶住后并不会随轮胎转动继续向左摆动。In this embodiment, the rear end hinge part of the swing frame is provided with a
在本实施例中,所述撬胎机构包括连接于活动座板上的支架200,所述支架后端铰接于活动座板上并能左右摆动,所述支架后端铰接部设置有用以限制支架向左摆动极限位置的限位挡板260,支架向左摆动的极限位置为垂直与滑架前侧面(即与前后方向一致时),限位挡板便顶住活动座板左侧面以限制支架继续向左摆动,这个位置也是该撬胎机构的工作位置,拆胎机工作时拆胎机上的卡盘带动轮胎逆时针转动(俯视方位),所以支架被限位挡板顶住后并不会随轮胎转动继续向左摆动;所述支架200前端安装有撬板210,所述撬板210中部铰接于支架上,撬板210两端具有尺寸不同的两个用以撬胎的钩部211并且撬板210两端钩部211朝向相反;所述支架200上设置有能将撬板210保持在前低后高的倾斜状态或竖向状态的限位机构;本发明撬胎机构上的撬板具有尺寸不同的两个钩部,分别对应不同规格的轮胎使用,其中一端钩部适用于外径800mm(含800mm)以上的轮胎,另一端的钩部适用于外径在800mm以下的轮胎,撬板采用转动的方式安装于支架上,通过转动能够切换使用,撬板处于倾斜状态时,拆胎机将撬板钩部从轮胎和轮辋之间插入,然后将撬板转动到竖向状态,利用钩部将轮胎趾口从轮辋中撬出;因此本发明撬胎机构具备对应不同规格轮胎的双头结构的撬板,可以根据轮胎大小选择使用,灵活性更好,实用性强,而且轮胎与尺寸更适合的钩部配合,能够降低操作难度,节约拆胎时间,也减少对轮胎趾口的损伤。In this embodiment, the tire prying mechanism includes a
在本实施例中,所述限位机构包括能上下摆动并在下摆时能顶住撬板上部以限制其向下转动使撬板保持倾斜状态的限位横杆220;所述限位横杆220上方设置有能上下摆动并在撬板处于竖向状态时用以前端顶住撬板210上部以限制其向后转动的限位顶杆230,撬板在处于倾斜状态时,限位顶杆230压在撬板上端钩部上;如图1所示,当限位横杆220和限位顶杆230都处于上摆状态时,撬板在人为拨动操作下可以顺时针或逆时针双向整周转动;当限位横杆220处于下摆状态时,撬板在人为拨动操作下只能顺时针方向整周转动,并在转动过程中不时的将限位横杆向上拨起,而逆时针转动时,撬板上部则会被限位横杆顶住;当限位横杆220和限位顶杆都处于下摆状态时,撬板在人为拨动操作下还是可以在顺时针方向整周转动,并在转动过程中不时的将限位横杆和限位顶杆向上拨起,而逆时针转动时,撬板上部则会被限位顶杆顶住。In this embodiment, the limiting mechanism includes a limiting
在本实施例中,所述限位横杆220固定连接有向后延伸的连杆221,所述连杆后端铰接于支架上,使得限位横杆能够绕连杆的铰接点上下摆动;所述支架200两侧开设有与限位横杆两端配合的凹槽;所述限位顶杆230后端铰接于支架上,使得限位顶杆能够让其自身铰接点上下摆动。In this embodiment, the
在本实施例中,所述撬板210中部通过与支架旋转配合的铰接轴212铰接于支架上,撬板和铰接轴212通过键与键槽配合实现同步转动,铰接轴212其中一端设置有在撬板处于倾斜和竖向状态时用以防止撬板上部朝远离限位横杆和限位顶杆方向转动的弹簧阻尼机构;弹簧阻尼结构的作用是在撬板沿顺时针方向转动至撬板上部刚刚通过限位横杆后处于倾斜状态时,提供给撬板一个逆时针方向转动的扭力,使得撬板上部能够紧靠限位横杆,让撬板保持在倾斜工作状态,避免撬板下部向下摆动;而在撬板沿顺时针方向转动至撬板上部刚刚通过限位顶杆后处于竖向状态时,同样提供给撬板一个逆时针方向转动的扭力,使得撬板上部能够紧靠限位顶杆,让撬板保持在竖向工作状态,避免撬板发生顺时针方向转动。In this embodiment, the middle of the prying
在本实施例中,所述弹簧阻尼机构包括沿铰接轴直径方向设置的弹簧240,所述铰接轴端部焊接有一套体,所述弹簧穿设于套体中,并通过套体侧部的螺钉螺钉弹簧,弹簧240中部连接于铰接轴端部,所述支架侧部设置有在撬板处于倾斜和竖向状态时能顶住弹簧其中一端的卡销250,所述卡销上安装有滚轮251;当在人为操作下撬板处于倾斜和竖向状态时,弹簧朝后一端都出在卡销下侧,以此保证弹簧提供给撬板一个逆时针方向的扭力,使撬板在没有人为操作的情况下能够稳定的保持在倾斜和竖向状态,只有在人为拨动撬板继续顺时针转动时,弹簧脱离卡销;因此弹簧两端要保证一定长度,才能保证在撬板处于倾斜和竖向状态时,弹簧端部没有脱离卡销,在本实施例中,弹簧两端长度为4~5cm,卡销与铰接轴中心距为3cm左右。In this embodiment, the spring damping mechanism includes a
在本实施例中,所述撬板其中一端长度小于另一端长度,并且长度较短一端的钩部弯曲度大于长度较长一端的钩部弯曲度,撬板两端钩部均为弧形,撬板较长端的长度H2比较短端长度H1长30~80mm,撬板较长端的长度H2为150~250mm,优选200mm;较短端的长度H1为100~200mm,优选165mm;撬板较长端的钩部内侧半径R2为145~150mm,优选148mm,撬板较端端的钩部内侧半径R1为40~45mm,优选43mm;弯曲度较大的钩部外侧弧长为40~50mm,优选45mm,弯曲度较小的钩部70~80mm,优选75mm。In this embodiment, the length of one end of the prying board is shorter than the length of the other end, and the curvature of the hook portion at the shorter end is greater than the curvature of the hook portion at the longer end, and the hooks at both ends of the prying board are arc-shaped, The length H2 of the longer end of the prying board is 30~80mm longer than the length H1 of the short end, and the length H2 of the longer end of the prying board is 150~250mm, preferably 200mm; the length H1 of the shorter end is 100~200mm, preferably 165mm; The inner radius R2 of the hook portion is 145~150mm, preferably 148mm, and the inner radius R1 of the hook portion at the relatively end of the prying plate is 40~45mm, preferably 43mm; The smaller hook portion is 70 to 80 mm, preferably 75 mm.
该撬胎机构的工作过程,当所拆卸的轮胎直径不小于800mm时,采用撬板较长端、钩部弯曲度较小的钩部进行拆胎操作;当所拆卸的轮胎直径小于800mm时,采用撬板较短端、钩部弯曲度较大的钩部进行拆胎操作;具体拆胎操作过程:将装在拆胎机轮胎卡盘上的轮胎调整到前低后高的倾斜状态,撬板也调整至前端向下倾斜的倾斜状态,拆胎机将撬板钩部从轮胎和轮辋之间插入,然后轮胎调整至水平状态并使撬板随着转动到竖向状态,控制拆胎机滑架抬起一定高度,利用撬板钩部将所在部位的轮胎趾口从轮辋中撬出,然后轮胎卡盘带动轮胎转动,使轮胎整圈趾口从轮辋中脱离出来。In the working process of the tire prying mechanism, when the diameter of the disassembled tire is not less than 800mm, the hook part with the longer end of the prying board and the hook part with a small curvature of the hook part is used for tire disassembly operation; when the diameter of the disassembled tire is less than 800mm, the prying plate is used The short end of the plate and the hook with a large hook part are used for tire removal; the specific tire removal operation process: adjust the tire mounted on the tire changer tire chuck to a tilted state of low front and high back, and the skid plate is also Adjust to the inclined state where the front end is inclined downward, insert the hook of the pry plate between the tire and the rim, and then adjust the tire to a horizontal state and rotate the pry plate to a vertical state to control the tire changer carriage Raise a certain height, use the hook of the prying plate to pry the tire toe out from the rim, and then the tire chuck drives the tire to rotate, so that the entire toe of the tire is detached from the rim.
本实用新型拆胎机滑架整体结构的工作过程,拆胎时,当所拆卸的轮胎直径不小于800mm,采用撬板较长端、钩部弯曲度较小的钩部进行拆胎;当所拆卸的轮胎直径小于800mm,采用撬板较短端、钩部弯曲度较大的钩部进行拆胎,将装在拆胎机轮胎卡盘上的轮胎调整到前低后高的倾斜状态,撬板也调整至前端向下倾斜的倾斜状态,根据所拆卸的轮胎轮辋直径大小调整滑架高度并通过驱动装置控制撬胎机构和撬棍组件伸缩来调整其位置,此时撬棍位于轮胎下方,使撬胎机构上的撬板对准轮胎趾口和轮辋之间的位置,然后开始拆胎操作;装胎时,利用撬棍组件将轮胎的趾口部位压入轮辋中,并利用压轮组件顶着即将被压入轮辋的轮胎趾口部位以防止其触碰到轮辋边沿。The working process of the overall structure of the tire changer sliding frame of the utility model is that when the tire is removed, when the diameter of the disassembled tire is not less than 800 mm, the tire is removed by using the hook part with the longer end of the prying board and the hook part with a smaller curvature; The diameter of the tire is less than 800mm, the short end of the skid plate and the hook part with a large hook part are used for tire removal, and the tire mounted on the tire chuck of the tire changer is adjusted to a tilted state of low front and high back, and the skid is also Adjust to the inclined state that the front end is inclined downward, adjust the height of the carriage according to the diameter of the rim of the tire to be removed, and adjust its position by controlling the tire prying mechanism and the crowbar assembly through the driving device. Align the pry plate on the tire mechanism with the position between the tire toe and the rim, and then start the tire removal operation; when installing the tire, use the crowbar assembly to press the tire toe into the rim, and use the pinch wheel assembly to press The toe area of the tire that is about to be pressed into the rim to prevent it from touching the rim.
上述拆胎操作过程包括以下步骤:(1)控制拆胎机滑架下降使撬板钩部从轮胎趾口和轮辋之间插入;(2)轮胎调整至水平状态并使撬板随着转动到竖向状态;(3)控制拆胎机滑架抬起一定高度,利用撬板将轮胎上侧趾口被钩部所钩住部位从轮辋中撬出;(4)然后轮胎卡盘带动轮胎转动,使轮胎整圈趾口从轮辋中脱离出来;(5)继续向上抬起拆胎机滑架,使撬棍向上顶着轮胎下侧并将轮胎下侧趾口被撬棍顶住部位从轮辋中顶出;(6)轮胎卡盘带动轮胎转动,使轮胎下侧整圈趾口被撬棍从轮辋中脱离出来。The above tire removal operation process includes the following steps: (1) Control the sliding frame of the tire changer to descend so that the hook of the skid plate is inserted between the tire toe and the rim; (2) Adjust the tire to a horizontal state and make the skid plate rotate to Vertical state; (3) Control the tire changer carriage to lift a certain height, and use the pry plate to pry out the part of the upper toe of the tire that is hooked by the hook part from the rim; (4) Then the tire chuck drives the tire to rotate (5) Continue to lift the tire changer carriage upwards, so that the crowbar pushes up against the underside of the tire, and the toe of the underside of the tire is pushed away from the rim by the crowbar. (6) The tire chuck drives the tire to rotate, so that the entire circle of toes on the underside of the tire is detached from the rim by a crowbar.
上述装胎过程包括以下步骤:(1)控制拆胎机滑架下降使撬棍组件的撬棍压着轮胎上侧并将与撬棍所压位置对应的轮胎趾口部位压入到轮辋中;同时压轮组件的压轮下端面压在轮辋边沿上并且压轮外周部顶着即将被压入轮辋中的轮胎趾口部位,以防止轮胎趾口部位直接与轮辋边沿接触;(2)然后轮胎卡盘带动轮胎转动,使轮胎整圈趾口被撬棍压入轮辋中。The above tire loading process includes the following steps: (1) Control the sliding frame of the tire changer to descend so that the crowbar of the crowbar assembly presses the upper side of the tire and presses the tire toe portion corresponding to the position pressed by the crowbar into the rim; At the same time, the lower end face of the pinch wheel of the pinch wheel assembly is pressed on the rim edge and the outer periphery of the pinch wheel bears against the toe of the tire to be pressed into the rim, so as to prevent the toe of the tire from directly contacting the edge of the rim; (2) Then the tire The chuck drives the tire to rotate, so that the entire toe of the tire is pressed into the rim by the crowbar.
上述本实用新型所公开的任一技术方案除另有声明外,如果其公开了数值范围,那么公开的数值范围均为优选的数值范围,任何本领域的技术人员应该理解:优选的数值范围仅仅是诸多可实施的数值中技术效果比较明显或具有代表性的数值。由于数值较多,无法穷举,所以本实用新型才公开部分数值以举例说明本实用新型的技术方案,并且,上述列举的数值不应构成对本实用新型创造保护范围的限制。Unless otherwise stated in any of the technical solutions disclosed in the above-mentioned utility model, if it discloses a numerical range, then the disclosed numerical range is the preferred numerical range, and any person skilled in the art should understand: the preferred numerical range is only It is a numerical value with obvious or representative technical effect among many practicable numerical values. Since the numerical values are too numerous to be exhaustive, only some numerical values are disclosed in the present invention to illustrate the technical solutions of the present invention, and the above-mentioned numerical values shall not constitute a limitation on the protection scope of the present invention.
本实用新型如果公开或涉及了互相固定连接的零部件或结构件,那么,除另有声明外,固定连接可以理解为:能够拆卸地固定连接( 例如使用螺栓或螺钉连接),也可以理解为:不可拆卸的固定连接(例如铆接、焊接),当然,互相固定连接也可以为一体式结构(例如使用铸造工艺一体成形制造出来) 所取代(明显无法采用一体成形工艺除外)。If the present invention discloses or involves parts or structural parts that are fixedly connected to each other, then, unless otherwise stated, fixed connection can be understood as: detachable fixed connection (for example, using bolts or screws), can also be understood as : Non-removable fixed connection (such as riveting, welding), of course, the mutual fixed connection can also be replaced by a one-piece structure (for example, using a casting process to integrally form) (except that it is obviously impossible to use an integral forming process).
另外,上述本实用新型公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。In addition, the terms used to represent the positional relationship or shape used in any of the technical solutions disclosed in the present invention, unless otherwise stated, have their meanings including states or shapes that are similar to, similar to, or close to.
本实用新型提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。Any component provided by the present invention may be assembled from a plurality of individual components, or may be a single component manufactured by an integral molding process.
最后应当说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其限制;尽管参照较佳实施例对本实用新型进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本实用新型的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本实用新型技术方案的精神,其均应涵盖在本实用新型请求保护的技术方案范围当中。Finally it should be noted that: the above embodiment is only used to illustrate the technical scheme of the present invention and not to limit it; although the present invention has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand: still The specific embodiments of the present invention can be modified or some technical features can be equivalently replaced; without departing from the spirit of the technical solutions of the present invention, all of them should be included in the scope of the technical solutions claimed in the present invention.
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| CN111169234A (en) * | 2020-03-17 | 2020-05-19 | 池学建 | Integrated structure of sliding frame of tire dismounting machine and working method thereof |
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| CN111169234A (en) * | 2020-03-17 | 2020-05-19 | 池学建 | Integrated structure of sliding frame of tire dismounting machine and working method thereof |
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