CN211991935U - An automatic clamping and positioning tool - Google Patents
An automatic clamping and positioning tool Download PDFInfo
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- CN211991935U CN211991935U CN201922439963.2U CN201922439963U CN211991935U CN 211991935 U CN211991935 U CN 211991935U CN 201922439963 U CN201922439963 U CN 201922439963U CN 211991935 U CN211991935 U CN 211991935U
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- 238000003825 pressing Methods 0.000 claims abstract description 45
- 230000000881 depressing effect Effects 0.000 abstract description 6
- 230000000452 restraining effect Effects 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
本实用新型涉及一种自动装夹定位工装,其包括底座(1)、设置在底座(1)上用于压住工件的下压装置以及设置在底座(1)一侧用于对工件进行限位的限位装置;所述下压装置为两个,分别设置在底座(1)的顶部左右两侧,所述下压装置包括固定在底座(1)上的第一液压转角下压油缸(2)以及设置在第一液压转角下压油缸(2)活塞杆上的压板(3),压板(3)随第一液压转角下压油缸(2)的活塞杆一同运动;本实用新型在对工件进行装夹的时候,可以先利用位于底座一侧的限位装置对工件进行限位,使工件可以快速放置到要求位置,然后再利用下压装置将工件压紧在底座上。
The utility model relates to an automatic clamping and positioning tool, which comprises a base (1), a pressing device arranged on the base (1) for pressing a workpiece, and a pressing device arranged on one side of the base (1) for restraining the workpiece. There are two depressing devices, which are respectively arranged on the left and right sides of the top of the base (1), and the depressing devices include a first hydraulic corner depression cylinder ( 2) and a pressure plate (3) arranged on the piston rod of the first hydraulic corner pressing cylinder (2), the pressing plate (3) moves together with the piston rod of the first hydraulic corner pressing cylinder (2); When the workpiece is clamped, the limit device on one side of the base can be used to limit the workpiece, so that the workpiece can be quickly placed in the required position, and then the workpiece can be pressed on the base by the pressing device.
Description
技术领域technical field
本实用新型涉及一种自动装夹定位工装。The utility model relates to an automatic clamping and positioning tool.
背景技术Background technique
在机加工领域,产品更新换代的速度日益加快,品种也越来越多,因此,订单的批量小、产品的多元化越来越明显,致使多品种、小批量生产模式日益突出。只有不断进行设计及工艺的改进,抓住产品的质和量才能适应市场经济的需要。提高加工中心的生产效率,降低辅助时间成为加工过程中急需解决的问题,否则在面对多种零件时,切换夹具、多次装夹及搬动工件不仅产生装夹误差、精度难以控制,而且对位装夹的工作量大,生产效率低,成本高。这就需要有合适的夹具,方能有效提高加工中心切换装夹与定位时间,并保证夹具安装精度,提高生产效率的同时保证质量。In the field of machining, the speed of product replacement is accelerating and the variety is increasing. Therefore, the order batch is small and the product diversification is more and more obvious, resulting in the increasingly prominent multi-variety and small-batch production mode. Only by continuously improving the design and process, and grasping the quality and quantity of the products, can we meet the needs of the market economy. Improving the production efficiency of the machining center and reducing the auxiliary time have become the urgent problems to be solved in the processing process. Otherwise, when faced with a variety of parts, switching fixtures, multiple clamping and moving the workpiece will not only produce clamping errors, and the accuracy is difficult to control, but also The work load of the alignment and clamping is large, the production efficiency is low, and the cost is high. This requires suitable fixtures, which can effectively improve the switching clamping and positioning time of the machining center, ensure the installation accuracy of the fixtures, improve production efficiency and ensure quality.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种动作简单,装夹效率高的自动装夹定位工装。The technical problem to be solved by the utility model is to provide an automatic clamping and positioning tool with simple action and high clamping efficiency.
本实用新型所采用的技术方案是:一种自动装夹定位工装,其包括底座、设置在底座上用于压住工件的下压装置以及设置在底座一侧用于对工件进行限位的限位装置。The technical scheme adopted by the utility model is: an automatic clamping and positioning tool, which comprises a base, a pressing device arranged on the base for pressing the workpiece, and a limiter arranged on one side of the base for limiting the position of the workpiece bit device.
进一步的,所述下压装置为两个,分别设置在底座的顶部左右两侧,所述下压装置包括固定在底座上的第一液压转角下压油缸以及设置在第一液压转角下压油缸活塞杆上的压板,压板随第一液压转角下压油缸的活塞杆一同运动。Further, there are two depressing devices, which are respectively arranged on the left and right sides of the top of the base. The depressing devices include a first hydraulic corner depressing oil cylinder fixed on the base and a depressing oil cylinder arranged at the first hydraulic corner. The pressure plate on the piston rod moves together with the piston rod of the lower pressure cylinder at the first hydraulic angle.
进一步的,在所述压板的一端底面上设置有橡胶垫,压板的另一端固定在转角下压油缸的活塞杆上。Further, a rubber pad is arranged on the bottom surface of one end of the pressing plate, and the other end of the pressing plate is fixed on the piston rod of the lower pressure cylinder at the corner.
进一步的,在所述橡胶垫上设置有燕尾形的连接凸起,在压板上设置有与连接凸起形状相适配的燕尾槽。Further, a dovetail-shaped connecting protrusion is provided on the rubber pad, and a dovetail groove matching the shape of the connecting protrusion is provided on the pressing plate.
进一步的,所述橡胶垫呈U形,覆盖在压板的底面和左右侧壁上,在所述压板的左右侧壁上设置有燕尾槽,在所述橡胶垫上设置有与左右侧壁上燕尾槽相对应的连接凸起。Further, the rubber pad is U-shaped and covers the bottom surface and the left and right side walls of the pressing plate, the left and right side walls of the pressing plate are provided with dovetail grooves, and the rubber pad is provided with dovetail grooves on the left and right side walls. Corresponding connection bumps.
进一步的,所述连接凸起相对于压板的旋转中心呈径向设置。Further, the connecting protrusions are arranged radially with respect to the rotation center of the pressing plate.
进一步的,所述限位装置包括限位杆以及用于驱动限位杆旋转的旋转驱动装置。Further, the limiting device includes a limiting rod and a rotation driving device for driving the limiting rod to rotate.
所述旋转驱动装置为第二液压转角下压油缸,所述限位杆的一端固定在第二液压转角下压油缸的活塞杆上。The rotation driving device is a second hydraulic angle pressing oil cylinder, and one end of the limit rod is fixed on the piston rod of the second hydraulic turning angle pressing oil cylinder.
在所述底座的顶面上设置有用于放置工件的V形槽,所述第一液压转角下压油缸位于V形槽的一侧。A V-shaped groove for placing workpieces is provided on the top surface of the base, and the first hydraulic corner pressing oil cylinder is located on one side of the V-shaped groove.
本实用新型的积极效果为:本实用新型在对工件进行装夹的时候,可以先利用位于底座一侧的限位装置对工件进行限位,使工件可以快速放置到要求位置,然后再利用下压装置将工件压紧在底座上。而下压装置采用液压转角下压油缸设计,其活塞杆既可以实现转动又可以实现轴向移动,在安装工件时可以旋转进行让位,而当工件放置到位后,可以将压板旋转至工件的上方,然后向下移动压板将工件压紧,实现自动装夹定位。通过多次试验,运行平稳,安全可靠,起到降低工人劳动强度和自动装夹定位提高加工效率的目的,使实际加工效率提高近1倍。The positive effect of the utility model is: when the utility model clamps the workpiece, the limiting device located on one side of the base can be used to limit the workpiece first, so that the workpiece can be quickly placed in the required position, and then the lower The pressing device presses the workpiece on the base. The press-down device adopts the design of hydraulic angle press-down cylinder, and its piston rod can realize both rotation and axial movement. When the workpiece is installed, it can be rotated to give way, and when the workpiece is placed in place, the pressure plate can be rotated to the position of the workpiece. Above, and then move the pressing plate downward to press the workpiece to realize automatic clamping and positioning. Through many tests, the operation is stable, safe and reliable, which can reduce the labor intensity of workers and improve the processing efficiency by automatic clamping and positioning, so that the actual processing efficiency is nearly doubled.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型下压装置结构示意图;Fig. 2 is the structural schematic diagram of the pressing device of the present invention;
图3为本实用新型限位装置结构示意图;Fig. 3 is the structural schematic diagram of the limiting device of the present invention;
图4为本实用新型燕尾槽结构示意图。FIG. 4 is a schematic view of the structure of the dovetail groove of the present invention.
具体实施方式Detailed ways
如附图1-4所示,本实用新型包括用于放置工件的底座1、安装在底座1上用于压住工件的下压装置以及安装在底座1一侧壁上用于对工件进行限位的限位装置。As shown in the accompanying drawings 1-4, the present invention includes a
为了提高装夹稳定性,下压装置为两个,分别位于底座1顶面的左右两侧,下压装置包括固定在底座1上的第一液压转角下压油缸2以及设置在第一液压转角下压油缸2活塞杆上的压板3,压板3的外侧端底面上设置有橡胶垫4,橡胶垫4用于防止与工件接触时对工件表面产生损伤,压板3的内侧端与第一液压转角下压油缸2的活塞杆固定,压板3随第一液压转角下压油缸2的活塞杆一同运动。In order to improve the clamping stability, there are two pressing devices, which are located on the left and right sides of the top surface of the
为了提高橡胶垫4与压板3的连接稳定性以及便于更换,在所述橡胶垫4上设置有燕尾形的连接凸起8,在压板3上设置有与连接凸起8形状相适配的燕尾槽9。所述橡胶垫4呈U形,覆盖在压板3的底面和左右侧壁上,在所述压板3的左右侧壁上设置有燕尾槽9,在所述橡胶垫4上设置有与左右侧壁上燕尾槽9相对应的连接凸起8,所述连接凸起8相对于压板3的旋转中心呈径向设置。这样,不仅位于压板3底面的燕尾形装配结构可以限制橡胶垫4的图示左右方向移动,而且压板3侧壁上的燕尾槽9也可以进一步限制橡胶垫的左右方向移动,从而可以限制工件在左右方向上的移动。而橡胶丢4采用装配式安装方式,当需要更换时也非常方便。In order to improve the connection stability between the
在底座1的顶面上设置有用于放置工件的V形槽10,当工件被放入到V形槽10内后,便可实现对工件沿V形槽宽度方向上的位置定位,配合压板3以及橡胶垫4便可实现对工件在XYZ三个方向上的移动限位,有效防止工件在加工过程中移动,提高加工精度。The top surface of the
所述限位装置包括限位杆6以及用于驱动限位杆6旋转的旋转驱动装置。所述旋转驱动装置为第二液压转角下压油缸5,所述限位杆6的一端固定在第二液压转角下压油缸5的活塞杆上,另一端有用于顶住工件的顶杆7。当需要放置放置工件时,限位杆6处于竖直状态,顶杆7的位置位于V形槽10的一侧,可以顶住工件,实现工件快速放置到位,需要加工时再恢复至水平状态。限位杆6同样采用液压转角下压油缸进行驱动,在单片机的控制下可以实现沿活塞杆轴向方向的运动,实现限位杆6的位置移动,以满足不同工件的限位要求。The limiting device includes a
本实用新型在限位装置的作用下,实现限位板6对工件的快速限位,然后利用压板3将工件压紧,压紧后限位板6复位,加工完成后,压板3脱离工件,从而实现不停的更换工件,装夹效率与加工效率大大提高。同时,本实用新型结构简单,制造及维修成本均较低。Under the action of the limiting device, the utility model realizes the rapid limiting of the workpiece by the
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922439963.2U CN211991935U (en) | 2019-12-30 | 2019-12-30 | An automatic clamping and positioning tool |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922439963.2U CN211991935U (en) | 2019-12-30 | 2019-12-30 | An automatic clamping and positioning tool |
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| CN211991935U true CN211991935U (en) | 2020-11-24 |
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| CN201922439963.2U Expired - Fee Related CN211991935U (en) | 2019-12-30 | 2019-12-30 | An automatic clamping and positioning tool |
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| CN (1) | CN211991935U (en) |
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- 2019-12-30 CN CN201922439963.2U patent/CN211991935U/en not_active Expired - Fee Related
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Granted publication date: 20201124 |
