CN211988608U - Continuous production device for special-shaped high-viscosity polymer melt - Google Patents
Continuous production device for special-shaped high-viscosity polymer melt Download PDFInfo
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- CN211988608U CN211988608U CN202020206989.2U CN202020206989U CN211988608U CN 211988608 U CN211988608 U CN 211988608U CN 202020206989 U CN202020206989 U CN 202020206989U CN 211988608 U CN211988608 U CN 211988608U
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- 229920000642 polymer Polymers 0.000 title claims abstract description 30
- 238000010924 continuous production Methods 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 67
- 238000006243 chemical reaction Methods 0.000 claims abstract description 42
- 239000000155 melt Substances 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 239000003054 catalyst Substances 0.000 claims abstract description 12
- 238000007790 scraping Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 239000007795 chemical reaction product Substances 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 8
- 229920000728 polyester Polymers 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000006068 polycondensation reaction Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000012528 membrane Substances 0.000 description 4
- 239000007790 solid phase Substances 0.000 description 4
- 206010066054 Dysmorphism Diseases 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 150000003384 small molecules Chemical class 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The utility model provides a continuous production device for a special-shaped high-viscosity polymer melt, which comprises a special-shaped horizontal reaction kettle, a barrel jacket, end covers and a stirring shaft, wherein the two groups of end covers are respectively sealed at two ends of the special-shaped horizontal reaction kettle, the special-shaped horizontal reaction kettle is fixed on a frame base through a saddle type support connected to the bottom of the barrel jacket, heating inner cavities are respectively arranged in the two groups of end covers and the barrel jacket, and a heat medium inlet and a heat medium outlet are arranged on the heating inner cavities; the top of the special-shaped horizontal reaction kettle is provided with a vacuum port and a catalyst inlet, and the bottom of the special-shaped horizontal reaction kettle is also provided with a melt inlet and a melt outlet; the (mixing) shaft is equipped with two sets ofly, still is equipped with a plurality of stirring vane on the (mixing) shaft, and two sets of stirring epaxial stirring vane are crisscross each other to be inserted and arrange, and stirring vane's tip both sides still are equipped with the scraper blade, the utility model discloses can reduce the energy consumption through shortening reaction period, increase and take off the effect and improve the tackifying quality to adapt to the demand of the high-end product of market ever-increasing high viscosity.
Description
Technical Field
The utility model relates to a high viscous polymer apparatus for producing, especially a special-shaped high viscous polymer fuse-element continuous production device.
Background
The intrinsic viscosity is the most important index of high molecular polymer products, and the use performance and occasions of the material are directly influenced by the viscosity. In the actual production life at present, the high-viscosity high-molecular polymer is mainly used for spinning high-strength filaments, high-strength cords for tires or reinforcing fibers for conveyor belts, and can also be used for spinning strong fibers for sewing threads, blowing polyester bottles and the like, and the market demand of the product is increased rapidly with the continuous expansion of the application field of the high-viscosity high-molecular polymer.
The existing production mode comprises solid-phase tackifying and liquid-phase tackifying, wherein the solid-phase tackifying is also called solid-phase polycondensation, namely, polycondensation reaction is carried out in a solid state, a polyester prepolymer with a certain molecular weight is heated to a temperature (usually 10-40 ℃ below the melting point) below the glass transition temperature of the polyester prepolymer, and micromolecule products are removed through vacuumizing or inert gas protection belt, so that the polycondensation reaction is continued. The liquid phase tackifying is also called melt polycondensation, and mainly comprises the step of carrying out polycondensation reaction on the raw material polyester melt again through a set of liquid phase tackifying system to improve the viscosity of the polyester melt. Compared with the solid-phase tackifying technology, the time period is shortened, the energy is reduced, but the devolatilization effect and the fluidity of the high-viscosity melt play a decisive role in the quality of the tackified product.
Therefore, how to improve the devolatilization effect and the fluidity has become an increasingly important research topic.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a dysmorphism high viscosity polymer fuse-element continuous production device can reduce the energy consumption through shortening reaction cycle, increases to take off and volatilize the effect and improve the tackified quality to adapt to the demand of the high-end product of market ever-increasing high viscosity.
The utility model provides a following technical scheme:
a continuous production device for a special-shaped high-viscosity polymer melt comprises a special-shaped horizontal reaction kettle, a barrel jacket, two groups of end covers and a stirring shaft, wherein the barrel jacket is covered on the outer side of the special-shaped horizontal reaction kettle, the two groups of end covers are respectively end-sealed at two ends of the special-shaped horizontal reaction kettle, the special-shaped horizontal reaction kettle is fixed on a frame base through a saddle type support connected to the bottom of the barrel jacket, heating inner cavities are respectively arranged in the two groups of end covers and the barrel jacket, and a heating medium inlet and a heating medium outlet are arranged on the heating inner cavities; the top of the special-shaped horizontal reaction kettle is provided with a vacuum port and a catalyst inlet which penetrate through the cylinder jacket, and the bottom of the special-shaped horizontal reaction kettle is also provided with a melt inlet and a melt outlet which penetrate through the cylinder jacket; the (mixing) shaft is equipped with two sets ofly, and rotate side by side and connect on two sets of end covers, and the one end of (mixing) shaft is passed through gear motor drive and is connected, still be equipped with a plurality of stirring vane on the (mixing) shaft, two sets of stirring vane that stir epaxial stirring vane are crisscross to be inserted each other and are arranged, and stirring vane's tip both sides still are equipped with the scraper blade that sets up with stirring vane is perpendicular, stirring vane will follow the fuse-element that the horizontal reation kettle fuse-element import one end of dysmorphism got into and the catalyst that adds from the catalyst entry on one side react and rely on two simultaneously moving (mixing) shaft in the cauldron to.
Preferably, the upper half part of the special-shaped horizontal reaction kettle is a first semi-cylindrical cavity, the lower half part of the special-shaped horizontal reaction kettle is two groups of second semi-cylindrical cavities which are arranged in an intersecting manner, two sides of the bottom of the first semi-cylindrical cavity are arranged in an intersecting manner with the two groups of second semi-cylindrical cavities, a stirring cavity is formed, and two sides of the bottom of the first semi-cylindrical cavity are arranged in a tangent manner with the second semi-cylindrical cavities.
Preferably, the first semi-cylindrical cavity is collinear with the axis of the barrel jacket.
Preferably, the (mixing) shaft is compared the eccentric centre of the axle core in first semicircle column body chamber downwards, and symmetrical arrangement is in special-shaped horizontal reation kettle, and two sets of (mixing) shafts set up with two sets of second semicircle column body chamber one-to-one, and both axle cores collineation, thereby through the eccentric centre of the (mixing) shaft form of symmetrical arrangement downwards, not only can overcome gravity intensive mixing with the material at the bottom of the cauldron, it is big to prevent the bottom clearance, the material viscosity height glues the wall, and in the time of can also avoiding the crossing connection error in first semicircle column body chamber and second semicircle column body chamber, stirring vane takes place the probability of interfering with first semicircle column chamber.
Preferably, stirring vane draws the membrane hole including fixing the epaxial circular radials of (mixing) and setting up a plurality of on circular radials, and the even ring of scraper blade is established in the tip both sides of circular radials to when driving the fuse-element through having the circular radials that draws the membrane hole and rotate, but the area that the greatly increased exposes the gas phase space, further makes polymer fuse-element and catalyst intensive mixing.
Preferably, the stirring blades on the stirring shaft are arranged in a manner that the intervals gradually change and the corners gradually change and are mutually staggered and mutually inserted, and the interval of the stirring blades towards one end of the melt outlet is larger than that of the stirring blades towards one end of the melt inlet.
Preferably, a mechanical seal is arranged between the end cover and the stirring shaft.
The utility model has the advantages that: the production device can ensure that when the speed reducing motor drives the double stirring shafts to operate, a large film drawing area exists in a large gas phase space to effectively devolatilize small molecules in a high molecular polymer melt, when materials are conveyed to the bottom of the barrel body of the special-shaped horizontal reaction kettle by the stirring blades, the high molecular polymers cannot be deposited in places where the two stirring blades cannot operate due to the special structure of the barrel body at the lower part, the influence of dead angles of the materials in the kettle on the product quality due to the stirring blades can be avoided,
and because the polymer melt enters the outlet from the inlet at the lower part of the reaction kettle and is tackified and discharged, the viscosity is gradually increased, the tackifying effect of the polymer melt can be effectively ensured by the gradual change of the interval gradual change corner of the stirring blades, the phenomenon that the polymer melt is bonded into blocks after the viscosity is increased can be avoided, and the backflow back-mixing phenomenon in the material rotating process can also be avoided.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a side view of a shaped horizontal reactor;
fig. 3 is a side view of the present invention;
fig. 4 is a top view of the present invention;
notation in the figure: 1. the device comprises a frame base, 2, a saddle type support, 3, a melt inlet, 4, a heat medium inlet, 5, a left end cover, 6, a mechanical seal, 7, a heat medium outlet, 8, a vacuum port, 9, a cylinder jacket, 10, a special-shaped horizontal reaction kettle, 11, a right end cover, 12, a melt outlet, 13, a stirring shaft, 14, a radial plate, 15, a film drawing hole, 16 and a scraping plate.
Detailed Description
With reference to fig. 1 to 4, the continuous production apparatus for a special-shaped high-viscosity polymer melt, in this embodiment, includes a special-shaped horizontal reaction kettle 10, a barrel jacket 9, two sets of end caps and a stirring shaft 13, wherein the barrel jacket 9 is covered outside the special-shaped horizontal reaction kettle 10, the two sets of end caps are respectively provided with a left end cap 5 and a right end cap 11 which are respectively end-sealed at two ends of the special-shaped horizontal reaction kettle 10, the special-shaped horizontal reaction kettle 10 is fixed on a frame base 1 through a saddle-type support 2 connected to the bottom of the barrel jacket 9, heating inner cavities are provided in the two sets of end caps and the barrel jacket 9, and a heating medium inlet 4 and a heating medium outlet 7 are; the top of the special-shaped horizontal reaction kettle 10 is provided with a vacuum port 8 and a catalyst inlet which penetrate through the cylinder jacket 9, and the bottom of the special-shaped horizontal reaction kettle 10 is also provided with a melt inlet 3 and a melt outlet 12 which penetrate through the cylinder jacket 9; the stirring shaft 13 is provided with two groups, and rotate in parallel and connect on two groups of end covers, and the one end of stirring shaft 13 passes through gear motor drive connection, still be equipped with a plurality of stirring vane on the stirring shaft 13, the crisscross mutual insertion of stirring vane on two groups of stirring shaft 13 arranges, and stirring vane's tip both sides still are equipped with the scraper blade 16 with stirring vane perpendicular setting, stirring vane will follow the melt that 3 one ends of dysmorphism horizontal reation kettle 10 melt-in import got into with from the catalyst that the catalyst entry adds on the one hand the reaction, rely on two stirring shaft 13 that move simultaneously in the cauldron to drive the stirring vane stirring of crisscross arrangement, the mixture pushes away to melt-out port 12 department according to the stirring direction.
The upper half part of the special-shaped horizontal reaction kettle 10 is a first semi-cylindrical cavity, the lower half part of the special-shaped horizontal reaction kettle is two groups of second semi-cylindrical cavities which are arranged in an intersecting manner, two sides of the bottom of the first semi-cylindrical cavity are arranged in an intersecting manner with the two groups of second semi-cylindrical cavities, a stirring cavity is formed, and two sides of the bottom of the first semi-cylindrical cavity are also arranged in a tangent manner with the second semi-cylindrical cavities.
The first semi-cylindrical cavity is collinear with the axis of the cylinder jacket 9.
Shaft center eccentricity of the first semi-cylindrical body cavity of (mixing) shaft 13 is downward relatively, and symmetrical arrangement is in special-shaped horizontal reation kettle 10, and two sets of (mixing) shaft 13 and two sets of second semi-cylindrical body cavity one-to-one setting, and both shaft center collineations, thereby through the eccentric downward symmetrical arrangement's of (mixing) shaft 13 form, not only can overcome gravity intensive mixing with the material at the bottom of the cauldron, it is big to prevent the bottom clearance, the material viscosity height glues the wall, but also can avoid when crossing connection error in first semi-cylindrical body cavity and second semi-cylindrical body cavity, stirring vane takes place the probability of interfering with first semi-cylindrical body cavity.
Stirring vane is including fixing the circular radials 14 on (mixing) shaft 13 and setting up a plurality of drawing membrane holes 15 on circular radials 14, and the even ring of scraper blade 16 is established in the tip both sides of circular radials 14 to when driving the fuse-element and rotating through circular radials 14 that have drawing membrane holes 15, can increase greatly and expose the area in gaseous phase space, further make polymer fuse-element and catalyst intensive mixing.
The stirring blades on the stirring shaft 13 are arranged in a mutual inserting mode with gradually changed intervals and gradually changed corners, and the interval of the stirring blades towards one end of the melt outlet 12 is larger than that of the stirring blades towards one end of the melt inlet 3.
A mechanical seal 6 is arranged between the end cover and the stirring shaft 13.
The utility model discloses a theory of operation is: the high molecular polymer to be tackified continuously enters the kettle in a melting state by controlling a certain entering amount through a control valve of a melt inlet 3, a heat medium enters through a cylinder jacket 9 and a heat medium inlet 4 of end covers at two ends, and the heat medium flows out from a heat medium outlet 7 to realize the circulating heating of a heating system, so as to ensure the heat requirement in the reaction process of the special-shaped horizontal reaction kettle 10, after a catalyst inlet at the top is opened, a catalyst can be added according to the requirements of different products, then a stirring shaft 13 driven by a speed reducing motor pulls a film of the molten high molecular polymer in stirring blades which are arranged in a staggered and mutually inserted mode with gradually-changed angles at intervals, so that small molecules in the high molecular polymer melt are continuously devolatilized and discharged through a vacuum port 8 at the upper part of the special-shaped horizontal reaction kettle 10, the vacuum state of the special-shaped horizontal reaction kettle 10 can be maintained under the suction of a vacuum pumping device, and the vacuum maintaining state can simultaneously assist the devolatilization of the product, the tackified high molecular polymer is conveyed to the next process from a melt outlet 12 of the horizontal reaction kettle.
In actual production, the device of the embodiment is adopted, the polyester melt with the intrinsic viscosity of 0.68dl/g can be subjected to reaction for 30min through the special-shaped high-viscosity polymer melt continuous production device under the conditions of the temperature of 285 ℃, the vacuum degree of 50Pa and the rotating speed of 4.5 r/s, and the obtained polyester melt with the intrinsic viscosity of 1.1dl/g is obtained.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The continuous production device for the special-shaped high-viscosity polymer melt is characterized by comprising a special-shaped horizontal reaction kettle, two groups of cylinder jackets, end covers and a stirring shaft, wherein the cylinder jackets are covered on the outer side of the special-shaped horizontal reaction kettle, the end covers are respectively sealed at two ends of the special-shaped horizontal reaction kettle, the special-shaped horizontal reaction kettle is fixed on a frame base through a saddle type support connected to the bottom of the cylinder jackets, heating inner cavities are respectively arranged in the two groups of end covers and the cylinder jackets, and a heating medium inlet and a heating medium outlet are arranged on each heating inner cavity;
the top of the special-shaped horizontal reaction kettle is provided with a vacuum port and a catalyst inlet which penetrate out of the cylinder jacket, and the bottom of the special-shaped horizontal reaction kettle is also provided with a melt inlet and a melt outlet which penetrate out of the cylinder jacket;
the (mixing) shaft is equipped with two sets ofly, and rotates side by side to be connected two sets ofly on the end cover, just the one end of (mixing) shaft is passed through gear motor drive and is connected, still be equipped with a plurality of stirring vane on the (mixing) shaft, it is two sets of crisscross each other of stirring vane on the (mixing) shaft inserts the arrangement, just stirring vane's tip both sides still be equipped with the perpendicular scraper blade that sets up of stirring vane.
2. The continuous production device for the special-shaped high-viscosity polymer melt as claimed in claim 1, wherein the upper half part of the special-shaped horizontal reaction kettle is a first semi-cylindrical cavity, the lower half part of the special-shaped horizontal reaction kettle is two groups of second semi-cylindrical cavities which are arranged in an intersecting manner, two sides of the bottom of the first semi-cylindrical cavity are arranged in an intersecting manner with two groups of second semi-cylindrical cavities, a stirring cavity is formed, and two sides of the bottom of the first semi-cylindrical cavity are also arranged in a tangential manner with the second semi-cylindrical cavities.
3. The continuous production device for the special-shaped high-viscosity polymer melt as claimed in claim 2, wherein the first semi-cylindrical cavity is collinear with the axial core of the barrel jacket.
4. The continuous production device for the special-shaped high-viscosity polymer melt as claimed in claim 3, wherein the stirring shafts are eccentric downward compared with the axes of the first semi-cylindrical cavities and are symmetrically arranged in the special-shaped horizontal reaction kettle, and two groups of stirring shafts are arranged in one-to-one correspondence with two groups of second semi-cylindrical cavities and the axes of the two groups of stirring shafts are collinear.
5. The continuous production device for the special-shaped high-viscosity polymer melt as claimed in claim 4, wherein the stirring blade comprises a circular web fixed on the stirring shaft and a plurality of film drawing holes arranged on the circular web, and the scraping plates are uniformly and annularly arranged on two sides of the end part of the circular web.
6. The continuous production device for the special-shaped high-viscosity polymer melt as claimed in claim 5, wherein the stirring blades on the stirring shaft are arranged in a gradually-changing pitch and gradually-changing angles in a mutually staggered and mutually-inserted mode, and the pitch of the stirring blades towards the melt outlet end is larger than that of the stirring blades towards the melt inlet end.
7. The continuous production device for the special-shaped high-viscosity polymer melt as claimed in claim 1, wherein a mechanical seal is arranged between the end cover and the stirring shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020206989.2U CN211988608U (en) | 2020-02-25 | 2020-02-25 | Continuous production device for special-shaped high-viscosity polymer melt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020206989.2U CN211988608U (en) | 2020-02-25 | 2020-02-25 | Continuous production device for special-shaped high-viscosity polymer melt |
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| CN211988608U true CN211988608U (en) | 2020-11-24 |
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| CN202020206989.2U Active CN211988608U (en) | 2020-02-25 | 2020-02-25 | Continuous production device for special-shaped high-viscosity polymer melt |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111185131A (en) * | 2020-02-25 | 2020-05-22 | 扬州瑞邦化工技术有限公司 | Continuous production device for special-shaped high-viscosity polymer melt |
| CN114682193A (en) * | 2020-12-31 | 2022-07-01 | 中国石油化工集团公司 | Final polycondensation reaction kettle |
| CN115970536A (en) * | 2022-12-31 | 2023-04-18 | 江苏瑞亚搅拌科技有限公司 | A horizontal twin-shaft stirring device for polyester liquid phase viscosification |
-
2020
- 2020-02-25 CN CN202020206989.2U patent/CN211988608U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111185131A (en) * | 2020-02-25 | 2020-05-22 | 扬州瑞邦化工技术有限公司 | Continuous production device for special-shaped high-viscosity polymer melt |
| CN111185131B (en) * | 2020-02-25 | 2024-01-26 | 扬州瑞邦科技发展有限公司 | Special-shaped high-viscosity polymer melt continuous production device |
| CN114682193A (en) * | 2020-12-31 | 2022-07-01 | 中国石油化工集团公司 | Final polycondensation reaction kettle |
| CN114682193B (en) * | 2020-12-31 | 2024-01-30 | 中国石油化工集团公司 | Final polycondensation reaction kettle |
| CN115970536A (en) * | 2022-12-31 | 2023-04-18 | 江苏瑞亚搅拌科技有限公司 | A horizontal twin-shaft stirring device for polyester liquid phase viscosification |
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