CN211988252U - An energy-saving and environmentally friendly vacuum stirring device for the preparation of water-based adhesives - Google Patents
An energy-saving and environmentally friendly vacuum stirring device for the preparation of water-based adhesives Download PDFInfo
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- CN211988252U CN211988252U CN202020593826.4U CN202020593826U CN211988252U CN 211988252 U CN211988252 U CN 211988252U CN 202020593826 U CN202020593826 U CN 202020593826U CN 211988252 U CN211988252 U CN 211988252U
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- 238000003756 stirring Methods 0.000 title claims abstract description 117
- 239000000853 adhesive Substances 0.000 title claims abstract description 34
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 6
- 238000007790 scraping Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims description 25
- 238000000746 purification Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims 3
- 230000000694 effects Effects 0.000 abstract description 26
- 239000002994 raw material Substances 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 21
- 230000007613 environmental effect Effects 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000007966 viscous suspension Substances 0.000 description 1
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Abstract
本实用新型公开了一种水性粘合剂制备用节能环保型真空搅拌装置,包括搅拌桶、搅拌电机和搅拌桨,所述搅拌桶上端设置有桶盖,所述桶盖中部通过螺栓连接有所述搅拌电机,所述搅拌电机的传动输出端通过键连接有搅拌轴,所述搅拌轴上通过螺栓连接有所述搅拌桨,所述搅拌桨有三组,所述搅拌桨尺寸从上到下逐渐增大,所述搅拌轴上下两侧通过螺栓连接有支撑杆,所述支撑杆一侧通过螺栓连接有刮壁桨。有益效果在于:本实用新型通过设置搅拌轴、搅拌桨和刮壁桨,可以有效提高装置的搅拌效果,缩短搅拌时间,降低能耗,而且在搅拌的同时可以将粘附在搅拌桶内壁的粘合剂刮下来,减少原料浪费,增加装置的节能性。
The utility model discloses an energy-saving and environment-friendly vacuum stirring device for the preparation of water-based adhesives, which comprises a stirring barrel, a stirring motor and a stirring paddle. The stirring motor, the transmission output end of the stirring motor is connected with a stirring shaft through a key, and the stirring shaft is connected with the stirring paddle by bolts, and the stirring paddle has three groups, and the size of the stirring paddle gradually increases from top to bottom Increase, the upper and lower sides of the stirring shaft are connected with support rods through bolts, and one side of the support rods is connected with wall scraping paddles through bolts. The beneficial effects are: the utility model can effectively improve the stirring effect of the device, shorten the stirring time, and reduce the energy consumption by setting the stirring shaft, the stirring paddle and the scraping paddle, and at the same time of stirring, the sticky substance adhering to the inner wall of the stirring barrel can be removed. The mixture is scraped off, reducing the waste of raw materials and increasing the energy saving of the device.
Description
技术领域technical field
本实用新型涉及搅拌装置技术领域,具体涉及一种水性粘合剂制备用节能环保型真空搅拌装置。The utility model relates to the technical field of stirring devices, in particular to an energy-saving and environment-friendly vacuum stirring device for preparing water-based adhesives.
背景技术Background technique
水性粘合剂是一种生的添加剂,只有加热到一定温度时,才会变成一种强韧的粘合剂,水性粘合剂主要是通过表面吸收水份来完成干固或粘结的,为达到满意的粘结效果,在淀粉和水乳液中须加入一种稍有粘性的悬乳液,内含预先胶化的淀粉,利用真空搅拌装置进行搅拌,保证水性粘合剂加工完成。The water-based adhesive is a kind of raw additive. It will become a strong adhesive only when heated to a certain temperature. The water-based adhesive is mainly dried or bonded by absorbing water on the surface. , In order to achieve a satisfactory bonding effect, a slightly viscous suspension emulsion containing pre-gelatinized starch must be added to the starch and water emulsion, which is stirred by a vacuum stirring device to ensure that the water-based adhesive is processed.
目前现有的真空搅拌装置在对水性粘合剂搅拌时能耗较大,且搅拌装置采用单一搅拌桨,搅拌效率差,搅拌耗时较长,节能效果低。At present, the existing vacuum stirring device consumes a large amount of energy when stirring the water-based adhesive, and the stirring device adopts a single stirring paddle, which has poor stirring efficiency, long stirring time and low energy saving effect.
另外现有的真空搅拌装置为了保证装置的真空性,通常使用真空泵将气体抽出并直接排放,而这些气体中会含有一些有害气体,且气味较重,直接排放会影响车间空气质量,损害工人健康,环保性较差。In addition, in order to ensure the vacuum of the existing vacuum stirring device, a vacuum pump is usually used to extract the gas and discharge it directly, and these gases will contain some harmful gases, and the odor is heavy. The direct discharge will affect the air quality of the workshop and damage the health of workers. , the environmental protection is poor.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
为了克服现有技术不足,现提出一种水性粘合剂制备用节能环保型真空搅拌装置,解决了现有的真空搅拌装置在对水性粘合剂搅拌时能耗较大,且搅拌装置采用单一搅拌桨,搅拌效率差,搅拌耗时较长,节能效果低的问题。In order to overcome the shortcomings of the prior art, an energy-saving and environmentally friendly vacuum stirring device for the preparation of water-based adhesives is proposed, which solves the problem that the existing vacuum stirring device consumes a lot of energy when stirring the water-based adhesive, and the stirring device adopts a single The stirring paddle has the problems of poor stirring efficiency, long stirring time and low energy saving effect.
(二)技术方案(2) Technical solutions
本实用新型通过如下技术方案实现:本实用新型提出了一种水性粘合剂制备用节能环保型真空搅拌装置,包括搅拌桶、搅拌电机和搅拌桨,所述搅拌桶上端设置有桶盖,所述桶盖中部通过螺栓连接有所述搅拌电机,所述搅拌电机的传动输出端通过键连接有搅拌轴,所述搅拌轴上通过螺栓连接有所述搅拌桨,所述搅拌桨有三组,所述搅拌桨尺寸从上到下逐渐增大,所述搅拌轴上下两侧通过螺栓连接有支撑杆,所述支撑杆一侧通过螺栓连接有刮壁桨。The utility model is realized by the following technical solutions: The utility model proposes an energy-saving and environment-friendly vacuum stirring device for the preparation of water-based adhesives, which comprises a stirring barrel, a stirring motor and a stirring paddle. The middle part of the barrel cover is connected with the stirring motor by bolts, and the transmission output end of the stirring motor is connected with a stirring shaft through a key, and the stirring shaft is connected with the stirring paddle by bolts, and there are three groups of the stirring paddles. The size of the stirring paddle gradually increases from top to bottom, the upper and lower sides of the stirring shaft are connected with support rods through bolts, and one side of the support rod is connected with a wall scraping paddle through bolts.
进一步的,所述搅拌桶内壁成型有保温层,所述桶盖和所述搅拌桶之间嵌套有密封圈。Further, an insulating layer is formed on the inner wall of the mixing bucket, and a sealing ring is nested between the bucket cover and the mixing bucket.
通过采用上述技术方案,通过所述搅拌桶提供稳定支撑,通过所述桶盖增加装置的气密性,通过所述搅拌电机提供驱动力带动所述搅拌轴转动,对水性粘合剂进行搅拌,所述搅拌桨设置有三组,且尺寸逐渐递增,可以有效提高装置的搅拌效果,缩短搅拌时间,降低能耗,同时通过所述刮壁桨可以将粘附在所述搅拌桶内壁的粘合剂刮下来,减少原料浪费,增加装置的节能性,通过所述保温层增加装置的保温效果,减少能量损失,通过所述密封圈可以有效防止空气进入,增加装置的气密性,提高装置的真空效果。By adopting the above technical solution, stable support is provided by the stirring barrel, the air tightness of the device is increased by the barrel cover, and the stirring shaft is driven to rotate by the driving force provided by the stirring motor to stir the water-based adhesive, There are three groups of the stirring paddles, and the size is gradually increased, which can effectively improve the stirring effect of the device, shorten the stirring time, and reduce energy consumption. Scrape down, reduce waste of raw materials, increase energy saving of the device, increase the thermal insulation effect of the device through the insulation layer, reduce energy loss, and effectively prevent air from entering through the sealing ring, increase the air tightness of the device, and improve the vacuum of the device Effect.
进一步的,所述桶盖和所述搅拌桶之间通过螺栓连接有电动推杆。Further, an electric push rod is connected between the barrel cover and the mixing barrel through bolts.
通过采用上述技术方案,可以便于打开所述桶盖,同时保证所述桶盖和所述搅拌桶连接紧密,提高装置的真空效果。By adopting the above technical solution, the barrel cover can be easily opened, and at the same time, the barrel cover and the mixing barrel can be tightly connected, and the vacuum effect of the device can be improved.
进一步的,所述桶盖上端一侧成型有加料口,所述加料口上端通过卡槽连接有阀盖。Further, a feeding port is formed on one side of the upper end of the barrel cover, and the upper end of the feeding port is connected with a valve cover through a clamping groove.
通过采用上述技术方案,可以便于向所述搅拌桶内添加原料,通过所述阀盖保证所述加料口端的密封效果。By adopting the above technical solution, it is convenient to add raw materials into the mixing barrel, and the sealing effect of the feeding port end can be ensured by the valve cover.
进一步的,所述桶盖上端另一侧通过螺栓连接有真空泵,所述真空泵进口端通过管道连接有气体净化过滤器。Further, a vacuum pump is connected to the other side of the upper end of the barrel cover through bolts, and a gas purification filter is connected to the inlet end of the vacuum pump through a pipeline.
通过采用上述技术方案,可以及时抽出所述搅拌桶内的气体,保证装置的真空效果,所述气体净化过滤器与现有技术原理相同,可以对抽出的气体进行净化过滤,保证车间空气质量,保证工人工作环境健康,提高装置的环保效果。By adopting the above technical solution, the gas in the stirring barrel can be extracted in time to ensure the vacuum effect of the device. The gas purification filter has the same principle as the prior art, and can purify and filter the extracted gas to ensure the air quality of the workshop. Ensure the healthy working environment of workers and improve the environmental protection effect of the device.
进一步的,所述搅拌桶底端中部插接有下料管,所述下料管上通过管箍连接有下料阀。Further, a feeding pipe is inserted into the middle of the bottom end of the mixing barrel, and a feeding valve is connected to the feeding pipe through a pipe hoop.
通过采用上述技术方案,通过所述下料阀可以灵活控制水性粘合剂从所述下料管下料,确保粘合剂的搅拌效果,增加装置的灵活性。By adopting the above technical solution, the feeding valve can flexibly control the feeding of the water-based adhesive from the feeding pipe, so as to ensure the stirring effect of the adhesive and increase the flexibility of the device.
进一步的,所述搅拌桶底端通过螺栓连接有支撑腿。Further, the bottom end of the mixing barrel is connected with supporting legs through bolts.
通过采用上述技术方案,可以给装置提供稳定支撑。By adopting the above technical solution, stable support can be provided for the device.
(三)有益效果(3) Beneficial effects
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、为解决现有的真空搅拌装置在对水性粘合剂搅拌时能耗较大,且搅拌装置采用单一搅拌桨,搅拌效率差,搅拌耗时较长,节能效果低的问题,本实用新型通过设置搅拌轴、搅拌桨和刮壁桨,可以有效提高装置的搅拌效果,缩短搅拌时间,降低能耗,而且在搅拌的同时可以将粘附在搅拌桶内壁的粘合剂刮下来,减少原料浪费,增加装置的节能性;1. In order to solve the problems that the existing vacuum stirring device consumes a large amount of energy when stirring the water-based adhesive, and the stirring device adopts a single stirring paddle, the stirring efficiency is poor, the stirring time is long, and the energy saving effect is low. By setting the stirring shaft, stirring paddle and scraping paddle, the stirring effect of the device can be effectively improved, the stirring time can be shortened, and the energy consumption can be reduced. waste and increase the energy saving of the device;
2、为解决现有的真空搅拌装置为了保证装置的真空性,通常使用真空泵将气体抽出并直接排放,而这些气体中会含有一些有害气体,且气味较重,直接排放会影响车间空气质量,损害工人健康,环保性较差的问题,本实用新型通过设置真空泵、气体净化过滤器,可以有效抽出装置内的气体,保证装置的真空性,同时可以对抽出的气体进行净化过滤,保证车间空气质量,保证工人工作环境健康,提高装置的环保效果。2. In order to solve the problem of the existing vacuum mixing device, in order to ensure the vacuum of the device, a vacuum pump is usually used to extract the gas and discharge it directly, and these gases will contain some harmful gases, and the smell is heavy, and the direct discharge will affect the air quality of the workshop. In view of the problems of harming workers' health and poor environmental protection, the utility model can effectively extract the gas in the device by setting up a vacuum pump and a gas purification filter to ensure the vacuum of the device, and at the same time, the extracted gas can be purified and filtered to ensure the air in the workshop. quality, ensure a healthy working environment for workers, and improve the environmental protection effect of the device.
附图说明Description of drawings
图1是本实用新型所述一种水性粘合剂制备用节能环保型真空搅拌装置的结构示意图;Fig. 1 is the structural representation of a kind of energy-saving and environment-friendly vacuum stirring device for preparing water-based adhesive according to the present utility model;
图2是本实用新型所述一种水性粘合剂制备用节能环保型真空搅拌装置的主剖视图;Fig. 2 is the main sectional view of a kind of energy-saving and environment-friendly vacuum stirring device for preparing water-based adhesive according to the present invention;
图3是本实用新型所述一种水性粘合剂制备用节能环保型真空搅拌装置的俯视图。3 is a top view of an energy-saving and environmentally friendly vacuum stirring device for preparing water-based adhesives according to the present invention.
附图标记说明如下:The reference numerals are explained as follows:
1、搅拌电机;2、加料口;3、阀盖;4、桶盖;5、搅拌桶;6、电动推杆;7、支撑腿;8、气体净化过滤器;9、真空泵;10、搅拌轴;11、搅拌桨;12、支撑杆;13、刮壁桨;14、下料管;15、下料阀;16、保温层;17、密封圈。1. Stirring motor; 2. Feeding port; 3. Valve cover; 4. Barrel cover; 5. Mixing barrel; 6. Electric push rod; 7. Supporting leg; 8. Gas purification filter; 9. Vacuum pump; 10. Stirring Shaft; 11. Stirring paddle; 12. Support rod; 13. Wall scraping paddle; 14. Feeding pipe; 15. Feeding valve; 16. Insulation layer; 17. Sealing ring.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
如图1-图3所示,本实施例中的一种水性粘合剂制备用节能环保型真空搅拌装置,包括搅拌桶5、搅拌电机1和搅拌桨11,搅拌桶5上端设置有桶盖4,桶盖4中部通过螺栓连接有搅拌电机1,搅拌电机1的传动输出端通过键连接有搅拌轴10,搅拌轴10上下两侧通过螺栓连接有支撑杆12,支撑杆12一侧通过螺栓连接有刮壁桨13,通过搅拌桶5提供稳定支撑,通过桶盖4增加装置的气密性,通过搅拌电机1提供驱动力带动搅拌轴10转动,对水性粘合剂进行搅拌,搅拌轴10上通过螺栓连接有搅拌桨11,搅拌桨11有三组,搅拌桨11尺寸从上到下逐渐增大,可以有效提高装置的搅拌效果,缩短搅拌时间,降低能耗,同时通过刮壁桨13可以将粘附在搅拌桶5内壁的粘合剂刮下来,减少原料浪费,增加装置的节能性,搅拌桶5内壁成型有保温层16,可以增加装置的保温效果,减少能量损失,桶盖4和搅拌桶5之间嵌套有密封圈17,可以有效防止空气进入,增加装置的气密性,提高装置的真空效果,桶盖4和搅拌桶5之间通过螺栓连接有电动推杆6,可以便于打开桶盖4,同时保证桶盖4和搅拌桶5连接紧密,提高装置的真空效果,桶盖4上端一侧成型有加料口2,加料口2上端通过卡槽连接有阀盖3,可以便于向搅拌桶5内添加原料,通过阀盖3保证加料口2端的密封效果。As shown in Figures 1 to 3, an energy-saving and environmentally friendly vacuum stirring device for the preparation of a water-based adhesive in the present embodiment includes a stirring
如图1、图2和图3所示,本实施例中,桶盖4上端另一侧通过螺栓连接有真空泵9,真空泵9进口端通过管道连接有气体净化过滤器8,可以及时抽出搅拌桶5内的气体,保证装置的真空效果,气体净化过滤器8与现有技术原理相同,可以对抽出的气体进行净化过滤,保证车间空气质量,保证工人工作环境健康,提高装置的环保效果。As shown in Figure 1, Figure 2 and Figure 3, in this embodiment, the other side of the upper end of the
如图1和图2所示,本实施例中,搅拌桶5底端中部插接有下料管14,下料管14上通过管箍连接有下料阀15,通过下料阀15可以灵活控制水性粘合剂从下料管14下料,确保粘合剂的搅拌效果,增加装置的灵活性,搅拌桶5底端通过螺栓连接有支撑腿7,可以给装置提供稳定支撑。As shown in FIGS. 1 and 2 , in this embodiment, a feeding
本实施例的具体实施过程如下:通过支撑腿7提供稳定支撑,将装置放置稳当,然后与外部电源连接,通过加料口2向搅拌桶5内加入生产原料、水等,然后盖好阀盖3,保证加料口2的密封效果,通过搅拌电机1提供驱动力带动搅拌轴10转动,对水性粘合剂进行搅拌,搅拌轴10上通过螺栓连接有搅拌桨11,且搅拌桨11有三组,可以有效提高装置的搅拌效果,缩短搅拌时间,降低能耗,而且在搅拌的同时通过刮壁桨13可以将粘附在搅拌桶5内壁的粘合剂刮下来,减少原料浪费,增加装置的节能性,在搅拌过程中通过真空泵9抽出搅拌桶5内的气体,保证装置的真空性,同时通过气体净化过滤器8可以对抽出的气体进行净化过滤,保证车间空气质量,保证工人工作环境健康,提高装置的环保效果,当水性粘合剂搅拌均匀后,打开下料阀15控制水性粘合剂从下料管14下料,使用灵活方便,通过电动推杆6可以打开桶盖4,对搅拌桶5进行清洗检查。The specific implementation process of this embodiment is as follows: provide stable support through the
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments merely describe the preferred embodiments of the present invention, and do not limit the concept and scope of the present invention. Under the premise of not departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solutions of the present invention shall fall within the protection scope of the present invention. The content has been fully described in the claims.
Claims (7)
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