CN211972225U - A waste pyrolysis tar separation device - Google Patents

A waste pyrolysis tar separation device Download PDF

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CN211972225U
CN211972225U CN202020102670.5U CN202020102670U CN211972225U CN 211972225 U CN211972225 U CN 211972225U CN 202020102670 U CN202020102670 U CN 202020102670U CN 211972225 U CN211972225 U CN 211972225U
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oil
cavity
tar separation
pyrolysis
water
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于丹
张飞祥
张彦军
宋小飞
丁建亮
杜闰萍
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Beijing Aerospace Petrochemical Technology and Equipment Engineering Corp Ltd
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Abstract

本实用新型属于石油化工和生活垃圾处理设备技术领域,具体涉及一种垃圾热解焦油分离装置,包括进气机构、热解油气急冷捕集器和焦油分离槽,其中进气机构依次和热解油气急冷捕集器、焦油分离槽相连,进气机构和热解油气急冷捕集器均位于焦油分离槽的顶部。所述垃圾热解焦油分离装置的管口还与一台离心泵相连。高温热解油气经急冷降温捕集析出重质油,再经足够停留时间的静置分离,提纯析出轻质油水混合物,逐级分离提出重油和轻油进行收集利用到整个工艺系统,通过设备自身在提纯轻油的过程中的清洁水或含油成分较少的油水混合物的循环冷却热解油气,实现水资源的反复利用,节省水资源。本发明分离工艺技术简易,结构简单,降低了经济成本。

Figure 202020102670

The utility model belongs to the technical field of petrochemical and domestic waste treatment equipment, and in particular relates to a waste pyrolysis tar separation device, comprising an air intake mechanism, a pyrolysis oil and gas quenching trap and a tar separation tank, wherein the air intake mechanism and the pyrolysis The oil and gas quenching collector and the tar separation tank are connected, and the air intake mechanism and the pyrolysis oil and gas quenching collector are located on the top of the tar separation tank. The nozzle of the waste pyrolysis tar separation device is also connected with a centrifugal pump. The high-temperature pyrolysis oil and gas is quenched and cooled to capture and precipitate heavy oil, and then stand and separate for a sufficient residence time to purify and precipitate a light oil-water mixture. The heavy oil and light oil are collected and utilized in the entire process system through the equipment itself. In the process of purifying light oil, the clean water or the oil-water mixture with less oil content is circulated to cool and pyrolyze oil and gas, so as to realize the repeated utilization of water resources and save water resources. The separation technology of the invention is simple, the structure is simple, and the economic cost is reduced.

Figure 202020102670

Description

一种垃圾热解焦油分离装置A waste pyrolysis tar separation device

技术领域technical field

本实用新型属于石油化工和生活垃圾处理设备技术领域,具体涉及一种垃圾热解焦油分离装置。The utility model belongs to the technical field of petrochemical and domestic waste treatment equipment, in particular to a waste pyrolysis tar separation device.

背景技术Background technique

目前,国内市场焦油分离主要采用喷淋结合离心分离,喷淋分离最大的缺点是受限于冷却介质的温度高低,同时冷却介质蒸发的水蒸气难以及时散出,当冷却介质温度升高时,焦油的捕集效率随之降低,下一步焦油通过排水管进入储水池,又要进行水处理后才能循环利用,因此现有的焦油分离技术工艺和设备结构复杂,需要循环水冷,离心分离,还需要占地面积较大的储水池,还需要经常清洗储水池底部焦油,加大工艺清理操作的复杂度、设备成本的购置费用。焦油和水的分离是目前国内在石油化工和生活垃圾处理领域普遍存在的成熟设备,国内大部分工艺采用水洗法除焦油,水洗塔和文丘里设备的联合应用除却气态成分里的重物质焦油,虽提高了焦油的除却分离效率,但需要大量的水资源,造成二次污染或治理,治理成本高。而大多数焦油分离设备都普遍存在设备结构复杂,制造成本高,清理维护费用高昂,在经济和时间上不利于工程装置的连续稳定的运行。另外,在较高温度的条件下,焦油主要形态为相对密度大于1黑色粘稠液体,沥青含量最大,所以燃料气进入发电机组必须提纯净化。At present, tar separation in the domestic market mainly adopts spraying combined with centrifugal separation. The biggest disadvantage of spraying separation is that it is limited by the temperature of the cooling medium, and the water vapor evaporated by the cooling medium is difficult to dissipate in time. When the temperature of the cooling medium increases, The collection efficiency of tar decreases accordingly. In the next step, the tar enters the water storage tank through the drain pipe, and can be recycled after water treatment. Therefore, the existing tar separation technology process and equipment structure are complicated, and it needs circulating water cooling, centrifugal separation, etc. A storage tank with a large area is required, and the tar at the bottom of the storage tank needs to be cleaned frequently, which increases the complexity of the process cleaning operation and the purchase cost of the equipment cost. The separation of tar and water is currently a mature equipment commonly found in petrochemical and domestic waste treatment fields in China. Most of the domestic processes use water washing to remove tar, and the combined application of water washing tower and Venturi equipment removes heavy tar in gaseous components. Although the removal and separation efficiency of tar is improved, a large amount of water resources are required, resulting in secondary pollution or treatment, and the treatment cost is high. However, most tar separation equipment generally has complex equipment structure, high manufacturing cost, high cleaning and maintenance cost, which is not conducive to the continuous and stable operation of engineering equipment in terms of economy and time. In addition, under higher temperature conditions, the main form of tar is a black viscous liquid with a relative density greater than 1, and the asphalt content is the largest, so the fuel gas must be purified when it enters the generator set.

因此,亟待解决现有技术中存在的上述缺点。Therefore, there is an urgent need to solve the above-mentioned shortcomings in the prior art.

发明内容SUMMARY OF THE INVENTION

本实用新型的主要目的是提供一种垃圾热解焦油分离装置,实现可拆卸安装,并延长使用寿命。The main purpose of the utility model is to provide a garbage pyrolysis tar separation device, which can realize detachable installation and prolong the service life.

本实用新型所采取的技术方案为:The technical scheme adopted by the utility model is:

一种垃圾热解焦油分离装置,包括进气机构、热解油气急冷捕集器和焦油分离槽,其中进气机构依次和热解油气急冷捕集器、焦油分离槽相连,进气机构和热解油气急冷捕集器均位于焦油分离槽的顶部。所述垃圾热解焦油分离装置的管口还与一台离心泵相连。A garbage pyrolysis tar separation device, comprising an air inlet mechanism, a pyrolysis oil and gas quenching trap and a tar separation tank, wherein the air inlet mechanism is sequentially connected with the pyrolysis oil and gas quenching collector and the tar separation tank, and the air inlet mechanism and the heat The gas solution quenching traps are located on the top of the tar separation tank. The nozzle of the waste pyrolysis tar separation device is also connected with a centrifugal pump.

所述垃圾热解焦油分离装置还连接有冷却器,冷却器与离心泵相连。The waste pyrolysis tar separation device is also connected with a cooler, and the cooler is connected with the centrifugal pump.

进气机构由推杆电机、单向旋启式进气活塞和T型三通管组成。T型三通管的顶部端口设置有推杆电机,T型三通管的下部端口设置有单向旋启式进气活塞,T型三通管的左侧端口为高温热解油气进口。The intake mechanism is composed of a push rod motor, a one-way swing intake piston and a T-shaped three-way pipe. The top port of the T-type three-way pipe is provided with a push rod motor, the lower port of the T-type three-way pipe is provided with a one-way swing intake piston, and the left port of the T-type three-way pipe is the high temperature pyrolysis oil and gas inlet.

单向旋启式进气活塞内设置有进气孔,能够使热解油气或少量的水蒸气进入下方设备。单向旋启式进气活塞的下部有一个带有弹簧的翻盖,阻止下面的气体反向窜流。The one-way swing intake piston is provided with an intake hole, which can allow pyrolysis of oil and gas or a small amount of water vapor to enter the equipment below. The lower part of the one-way swing intake piston has a spring-loaded flap to prevent reverse flow of the gas underneath.

热解油气急冷捕集器的顶部外侧设置有两个净化气出口,方便冷却介质的水蒸气和冷却净化的热解气及时散出影响冷却效率。热解油气急冷捕集器的壁板顶部开有喷水喷淋头,通过喷洒冷却水或油水来冷却捕集热解油气中的焦油。热解油气急冷捕集器的侧壁内侧设置有一号溢流隔板槽。热解油气急冷捕集器的侧壁还连接有旁通管道,旁通管道通入焦油分离槽。热解油气急冷捕集器内逐渐积累的油水混合物越过一号溢流隔板槽通过旁通管道流入下面的焦油分离槽。There are two purified gas outlets on the outside of the top of the pyrolysis oil and gas quenching collector, which is convenient for the water vapor of the cooling medium and the cooling and purified pyrolysis gas to be dissipated in time to affect the cooling efficiency. The top of the wall plate of the pyrolysis oil and gas quench collector is provided with a water spray head, which cools and captures the tar in the pyrolysis oil and gas by spraying cooling water or oily water. The inside of the side wall of the pyrolysis oil and gas quenching trap is provided with a No. 1 overflow baffle groove. The side wall of the pyrolysis oil and gas quenching trap is also connected with a bypass pipeline, and the bypass pipeline leads to the tar separation tank. The oil-water mixture gradually accumulated in the pyrolysis oil and gas quenching trap passes through the No. 1 overflow baffle tank and flows into the tar separation tank below through the bypass pipeline.

旁通管道内设置有球阀。在运行初期,要保持球阀关闭,防止热解油气直接进入下部焦油分离槽内。重油经热解油气急冷捕集器下部管口进入焦油分离槽。A ball valve is arranged in the bypass pipeline. In the early stage of operation, keep the ball valve closed to prevent the pyrolysis oil and gas from directly entering the lower tar separation tank. The heavy oil enters the tar separation tank through the lower nozzle of the pyrolysis oil and gas quenching trap.

热解油气急冷捕集器的下部设置有导油水管。The lower part of the pyrolysis oil and gas quenching trap is provided with an oil guiding water pipe.

所述焦油分离槽包括三个内腔体:腔一、腔二和腔三。腔一着重油水的粗分离,大部分的重油,由此腔体排出。腔二着重轻油的分离。腔三的主要作用是轻油的精细分离。The tar separation tank includes three inner chambers: chamber one, chamber two and chamber three. The first chamber is for the rough separation of heavy oil and water, and most of the heavy oil is discharged from this chamber. Chamber II heavy oil separation. The main function of chamber three is the fine separation of light oil.

腔一的底部设置有一号重油出口,上部设置有一号清油出口。腔二的底部设置有二号重油出口,上部设置有二号清油出口。腔三的底部设置有三号重油出口,上部设置有三号清油出口。The bottom of cavity one is provided with a No. 1 heavy oil outlet, and the upper part is provided with a No. 1 clean oil outlet. The bottom of cavity two is provided with the No. 2 heavy oil outlet, and the upper part is provided with the No. 2 clean oil outlet. The bottom of cavity three is provided with No. 3 heavy oil outlet, and the upper part is provided with No. 3 clear oil outlet.

导油水管设置在腔一内。导油水管的下端连接有溢流篮罩。溢流篮罩内部设置有防水锤止回阀。The oil guiding water pipe is arranged in the cavity one. The lower end of the oil guiding water pipe is connected with an overflow basket cover. A waterproof hammer check valve is arranged inside the overflow basket cover.

腔一与腔二之间,腔二与腔三之间均通过带有溢流方形通孔的钢板分隔。腔一与腔二之间的溢流方形通孔前有焊接在焦油分离槽壁板上的一号挡流板18b,腔二与腔三之间的溢流方形通孔前有焊接在焦油分离槽壁板上的二号挡流板18a。通过压降阻力来防止三个腔体之间的油水混合短路。The cavity 1 and cavity 2 and cavity 2 and cavity 3 are all separated by steel plates with overflow square through holes. There is a No. 1 baffle plate 18b welded on the wall plate of the tar separation tank in front of the overflow square through hole between cavity 1 and cavity 2, and a tar separation plate welded in front of the overflow square through hole between cavity 2 and cavity 3. No. 2 baffle 18a on the tank wall. The oil-water mixing short circuit between the three cavities is prevented by the pressure drop resistance.

腔一在靠近腔二一侧的内壁上焊接有二号溢流隔板槽,腔二在靠近腔三一侧的内壁上焊接有三号溢流隔板槽,腔三在靠近腔二一侧的内壁上焊接有四号溢流隔板槽。所有溢流隔板槽的底板为倾斜的壁板,方便轻油流出。Cavity 1 is welded with No. 2 overflow baffle groove on the inner wall close to cavity 2, cavity 2 is welded with No. 3 overflow baffle groove on the inner wall close to cavity 3, and cavity 3 is on the side close to cavity 2. The No. 4 overflow baffle groove is welded on the inner wall. The bottom plate of all overflow baffle troughs is an inclined wall to facilitate the outflow of light oil.

二号溢流隔板槽与腔一、腔二的分隔钢板之间设有一号吹扫口,三号溢流隔板槽与腔二、腔三的分隔钢板之间设有二号吹扫口,四号溢流隔板槽与腔二、腔三的分隔钢板之间设有三号吹扫口。吹扫口可以通氮气或者水。通氮气时可以吹扫轻质浮油排出,通水时可以冲洗壁板防止油污堆积阻塞。There is a No. 1 purge port between the No. 2 overflow baffle groove and the partition steel plates of chambers 1 and 2, and a No. 2 purge port is set between the No. 3 overflow baffle groove and the separation steel plates of chambers 2 and 3. , There is a No. 3 purge port between the No. 4 overflow baffle groove and the separating steel plates of the second and third chambers. The purge port can pass nitrogen or water. When the nitrogen is passed through, the light oil slick can be purged and discharged, and when the water is passed through, the wall plate can be washed to prevent the accumulation of oil pollution.

腔一的顶壁上部设置有一号补水口,一号补水口下部连接有一号导流罩。腔三的顶壁上部设置有二号补水口,二号补水口的下部连接有二号导流罩。The upper part of the top wall of the cavity one is provided with a No. 1 water supply port, and the lower part of the No. 1 water supply port is connected with a No. 1 diversion cover. The upper part of the top wall of the cavity three is provided with a No. 2 water supply port, and the lower part of the No. 2 water supply port is connected with a No. 2 diversion cover.

焦油分离槽还设置有液位计和温度计。液位计位于腔三靠右侧设备外面。温度计位于腔三设备外侧靠近管口处。液位计作用是通过现场直读或远传,观察槽内液面的高低来控制补水量和轻质油水混合物或浮油跨越隔板的溢流情况。温度计的作用是通过读取焦油分离槽内溶液的温度,实时开启冷却器来冷却泵送回热解油气捕集器的冷却水或油水混合液体,一般情况下,冷却器不常开启。The tar separation tank is also provided with a liquid level gauge and a thermometer. The liquid level gauge is located outside the equipment on the right side of chamber three. The thermometer is located on the outside of the chamber 3 device near the nozzle. The function of the liquid level gauge is to control the amount of water replenishment and the overflow of light oil-water mixture or oil slick across the partition by observing the level of the liquid level in the tank through on-site direct reading or remote transmission. The function of the thermometer is to read the temperature of the solution in the tar separation tank and turn on the cooler in real time to cool the cooling water or oil-water mixed liquid pumped back to the pyrolysis oil and gas trap. Under normal circumstances, the cooler is not often turned on.

本实用新型所取得的显著效果为:The remarkable effect achieved by the utility model is:

本实用新型首先采用了自主设计的止回式进气机构,保证了燃气进入装置系统的防止外泄安全性,然后,燃气中焦油物质经循环水急冷捕集经过设备急冷捕集器、溢流篮罩、焦油分离槽装置,实现焦油多级提纯净化沉淀工艺的同时,结合离心泵和工艺已有的冷却器将水冷却,实现冷却用水循环利用,减少水资源的利用量,从而实现水资源的反复利用,节省水资源。焦油分离槽三个腔体里油水混合物静置分离实现了轻、重质焦油的多级分离,结合离心泵和急冷器的循环冷却水将进入急冷捕集器设备里的燃气急冷捕集,增大降温捕集焦油的有效性。在通过本装置的隔板槽送出轻油,下部管出口送出重质焦油,实现产生的焦油进入下一工艺阶段处理和冷却水的循环,保证了装置的连续稳定运行。另外,本发明装置结构简单,热解油气急冷捕集器和焦油分离槽仅采用相应设计的钢板拼焊即可完成制作,制造成本低廉,费用低。焦油自动经隔板槽和下部管口流出,人工清理维护成本减少。The utility model firstly adopts the self-designed non-return type air intake mechanism, which ensures the safety of preventing the leakage of the gas entering the device system. Then, the tar substance in the gas is quenched and captured by the circulating water, passes through the equipment quenching trap, overflows Basket cover and tar separation tank device realize multi-stage purification, purification and precipitation process of tar, and at the same time, combine centrifugal pump and existing cooler to cool the water, realize the recycling of cooling water, reduce the utilization of water resources, and realize the realization of water resources. reuse and save water resources. The oil-water mixture in the three chambers of the tar separation tank is statically separated to realize the multi-stage separation of light and heavy tar. Combined with the circulating cooling water of the centrifugal pump and the quench cooler, the gas entering the quench trap device is quenched and captured, increasing the Effectiveness of tar trapping by large cooling. The light oil is sent out through the baffle tank of the device, and the heavy tar is sent out from the outlet of the lower pipe, so that the generated tar enters the next process stage for treatment and the circulation of cooling water, which ensures the continuous and stable operation of the device. In addition, the device of the present invention has a simple structure, and the pyrolysis oil and gas quenching trap and the tar separation tank can be fabricated only by tailor welding of correspondingly designed steel plates, and the manufacturing cost is low. The tar automatically flows out through the baffle groove and the lower nozzle, and the manual cleaning and maintenance costs are reduced.

附图说明Description of drawings

图1为垃圾热解焦油分离装置主视图;Fig. 1 is the front view of waste pyrolysis tar separation device;

图2为垃圾热解焦油分离装置俯视图;Fig. 2 is a top view of a waste pyrolysis tar separation device;

图3为垃圾热解焦油分离装置左视图。Figure 3 is the left side view of the waste pyrolysis tar separation device.

其中:1为推杆电机;2为T型三通管;3为净化气出口;4为喷水喷淋头;5为单向旋启式进气活塞;6为热解油气急冷捕集器;7为球阀;8为防水锤止回阀;9为溢流篮罩;10为焦油分离槽;11a为一号重油出口;11b为二号重油出口;11c为三号重油出口;12为管口;13a为二号导流罩;13b为一号导流罩;14a为二号补水口;14b为一号补水口;15a为四号溢流隔板槽;15b为三号溢流隔板槽;15c为二号溢流隔板槽;15d为一号溢流隔板槽;16a为三号吹扫口;16b为二号吹扫口;16c为一号吹扫口;17a为三号清油出口;17b为二号清油出口;17c为一号清油出口;18a为二号挡流板;18b为一号挡流板;19为导油水管;20为液位计;21为腔一;22为腔二;23为腔三;24为冷却器;25为温度计;26为循环泵;27为旁通管道。Among them: 1 is the push rod motor; 2 is the T-shaped three-way pipe; 3 is the purified gas outlet; 4 is the water spray head; 5 is the one-way swing intake piston; ; 7 is ball valve; 8 is waterproof hammer check valve; 9 is overflow basket cover; 10 is tar separation tank; 11a is No. 1 heavy oil outlet; 11b is No. 2 heavy oil outlet; 11c is No. 3 heavy oil outlet; 12 is pipe 13a is the No. 2 shroud; 13b is the No. 1 shroud; 14a is the No. 2 water supply port; 14b is the No. 1 water supply port; 15a is the No. 4 overflow baffle groove; 15b is the No. 3 overflow baffle 15c is the No. 2 overflow baffle groove; 15d is the No. 1 overflow baffle groove; 16a is the No. 3 purge port; 16b is the No. 2 purge port; 16c is the No. 1 purge port; 17a is the No. 3 port Clear oil outlet; 17b is No. 2 clear oil outlet; 17c is No. 1 clear oil outlet; 18a is No. 2 baffle; 18b is No. 1 baffle; 19 is oil guide water pipe; 20 is liquid level gauge; 21 is cavity one; 22 is cavity two; 23 is cavity three; 24 is a cooler; 25 is a thermometer; 26 is a circulating pump; 27 is a bypass pipe.

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

如图1-3所示,本实用新型提供了一种垃圾热解焦油分离装置,包括进气机构、热解油气急冷捕集器6和焦油分离槽10,其中进气机构依次和热解油气急冷捕集器6、焦油分离槽10相连,进气机构和热解油气急冷捕集器6均位于焦油分离槽10的顶部。所述垃圾热解焦油分离装置的管口12还与一台离心泵26相连,用于实际工作时,冷却循环水的循环利用,减少水的用量。As shown in Figures 1-3, the utility model provides a garbage pyrolysis tar separation device, including an air intake mechanism, a pyrolysis oil and gas quenching trap 6 and a tar separation tank 10, wherein the air intake mechanism and the pyrolysis oil and gas are sequentially The quenching collector 6 and the tar separation tank 10 are connected together, and the air intake mechanism and the quenching collector 6 for pyrolysis oil and gas are both located on the top of the tar separation tank 10 . The nozzle 12 of the waste pyrolysis tar separation device is also connected with a centrifugal pump 26, which is used for the recycling of cooling circulating water during actual operation, thereby reducing the amount of water.

所述垃圾热解焦油分离装置还连接有冷却器24,冷却器24与离心泵26相连。The waste pyrolysis tar separation device is also connected with a cooler 24 , and the cooler 24 is connected with a centrifugal pump 26 .

进气机构由推杆电机1、单向旋启式进气活塞5和T型三通管2组成。T型三通管2的顶部端口设置有推杆电机1,T型三通管2的下部端口设置有单向旋启式进气活塞5,T型三通管2的左侧端口为高温热解油气进口。The intake mechanism is composed of a push rod motor 1 , a one-way swing intake piston 5 and a T-shaped three-way pipe 2 . The top port of the T-type three-way pipe 2 is provided with a push rod motor 1, the lower port of the T-type three-way pipe 2 is provided with a one-way swing type intake piston 5, and the left port of the T-type three-way pipe 2 is high temperature heat Solve oil and gas imports.

单向旋启式进气活塞5内设置有进气孔,能够使热解油气或少量的水蒸气进入下方设备。单向旋启式进气活塞5的下部有一个带有弹簧的翻盖,阻止下面的气体反向窜流。单向旋启式进气活塞5的主要作用是在密封气体的同时,当T型三通管2内壁附着热解油污时,通过上下运动清除油污,防止堵塞使通气不畅。The one-way swing type intake piston 5 is provided with an intake hole, which can make the pyrolysis oil and gas or a small amount of water vapor enter the equipment below. The lower part of the one-way swing intake piston 5 has a flip cover with a spring to prevent the reverse flow of the gas below. The main function of the one-way swing intake piston 5 is to seal the gas and at the same time, when the inner wall of the T-shaped tee 2 adheres to the pyrolysis oil, it can remove the oil by moving up and down to prevent blockage and poor ventilation.

热解油气急冷捕集器6的顶部外侧设置有两个净化气出口3,方便冷却介质的水蒸气和冷却净化的热解气及时散出影响冷却效率。热解油气急冷捕集器6的壁板顶部开有喷水喷淋头4,通过喷洒冷却水或油水来冷却捕集热解油气中的焦油。热解油气急冷捕集器6的侧壁内侧设置有一号溢流隔板槽15d。热解油气急冷捕集器6的侧壁还连接有旁通管道27,旁通管道27通入焦油分离槽10。热解油气急冷捕集器6内逐渐积累的油水混合物越过一号溢流隔板槽15d通过旁通管道27流入下面的焦油分离槽10。Two purified gas outlets 3 are provided on the outer side of the top of the pyrolysis oil and gas quenching trap 6, so that the water vapor of the cooling medium and the cooled and purified pyrolysis gas can be dissipated in time to affect the cooling efficiency. The top of the wall plate of the pyrolysis oil and gas quench collector 6 is provided with a water spray head 4, which cools and captures the tar in the pyrolysis oil and gas by spraying cooling water or oily water. A No. 1 overflow baffle groove 15d is provided on the inner side of the side wall of the pyrolysis oil and gas quenching trap 6 . A bypass pipe 27 is also connected to the side wall of the pyrolysis oil and gas quenching trap 6 , and the bypass pipe 27 leads into the tar separation tank 10 . The oil-water mixture gradually accumulated in the pyrolysis oil and gas quenching trap 6 passes through the No. 1 overflow baffle tank 15d and flows into the lower tar separation tank 10 through the bypass pipe 27 .

旁通管道27内设置有球阀7。在运行初期,要保持球阀7关闭,防止热解油气直接进入下部焦油分离槽10内。重油经热解油气急冷捕集器6下部管口进入焦油分离槽10。A ball valve 7 is provided in the bypass pipe 27 . In the early stage of operation, keep the ball valve 7 closed to prevent the pyrolysis oil and gas from directly entering the lower tar separation tank 10 . The heavy oil enters the tar separation tank 10 through the lower nozzle of the pyrolysis oil and gas quenching trap 6 .

热解油气急冷捕集器6的下部设置有导油水管19。The lower part of the pyrolysis oil and gas quenching trap 6 is provided with an oil guiding water pipe 19 .

所述焦油分离槽10包括三个内腔体:腔一21、腔二22和腔三23。腔一21与腔二22之间,腔二22与腔三23之间均通过带有溢流方形通孔的钢板分隔。腔一21着重油水的粗分离,大部分的重油,由此腔体排出。腔二22着重轻油的分离。腔三23的主要作用是轻油的精细分离。The tar separation tank 10 includes three inner chambers: chamber one 21 , chamber two 22 and chamber three 23 . The first cavity 21 and the second cavity 22 and the second cavity 22 and the third cavity 23 are separated by steel plates with overflow square through holes. Cavity one 21 is used for rough separation of heavy oil and water, and most of the heavy oil is discharged from this cavity. The second chamber 22 separates heavy oil. The main function of chamber three 23 is the fine separation of light oil.

腔一21的底部设置有一号重油出口11a,上部设置有一号清油出口17c。腔二22的底部设置有二号重油出口11b,上部设置有二号清油出口17b。腔三23的底部设置有三号重油出口11c,上部设置有三号清油出口17a。重油经重油出口排出,轻质油经轻油出口排出,进入下一道工艺,处理或收集利用到整个系统中。The bottom of the cavity 21 is provided with a No. 1 heavy oil outlet 11a, and the upper part is provided with a No. 1 clean oil outlet 17c. The bottom of the cavity two 22 is provided with the No. 2 heavy oil outlet 11b, and the upper part is provided with the No. 2 clean oil outlet 17b. The bottom of the chamber three 23 is provided with the No. 3 heavy oil outlet 11c, and the upper part is provided with the No. 3 clean oil outlet 17a. The heavy oil is discharged through the heavy oil outlet, and the light oil is discharged through the light oil outlet, and enters the next process, which is processed or collected and utilized in the entire system.

导油水管19设置在腔一21内。导油水管19的下端连接有溢流篮罩9。溢流篮罩9内部设置有防水锤止回阀8,用来防止腔体油水倒流和通过溢流的方式减小油水对腔体内壁的冲击。The oil guiding water pipe 19 is arranged in the cavity one 21 . The lower end of the oil guiding water pipe 19 is connected with the overflow basket cover 9 . The overflow basket cover 9 is provided with a waterproof hammer check valve 8, which is used to prevent the backflow of oil and water in the cavity and reduce the impact of the oil and water on the inner wall of the cavity by means of overflow.

腔一21与腔二22之间,腔二22与腔三23之间均通过带有溢流方形通孔的钢板分隔。腔一21与腔二22之间的溢流方形通孔前有焊接在焦油分离槽10壁板上的一号挡流板18b,腔二22与腔三23之间的溢流方形通孔前有焊接在焦油分离槽10壁板上的二号挡流板18a。通过压降阻力来防止三个腔体之间的油水混合短路。The first cavity 21 and the second cavity 22 and the second cavity 22 and the third cavity 23 are separated by steel plates with overflow square through holes. There is a No. 1 baffle 18b welded on the wall plate of the tar separation tank 10 in front of the overflow square through hole between the first cavity 21 and the second cavity 22, and in front of the overflow square through hole between the second cavity 22 and the third cavity 23 There is a No. 2 baffle 18a welded to the wall of the tar separation tank 10. The oil-water mixing short circuit between the three cavities is prevented by the pressure drop resistance.

腔一21在靠近腔二22一侧的内壁上焊接有二号溢流隔板槽15c,腔二22在靠近腔三23一侧的内壁上焊接有三号溢流隔板槽15b,腔三23在靠近腔二22一侧的内壁上焊接有四号溢流隔板槽15a。当液面轻油上浮累积时,通过加大补水量使轻油溢流至溢流隔板槽的隔板腔内。溢流隔板槽15a、15b、15c的底板为倾斜的壁板,方便轻油流出。The cavity one 21 is welded with the No. 2 overflow partition groove 15c on the inner wall of the side close to the cavity two 22, the cavity two 22 is welded with the No. 3 overflow partition groove 15b on the inner wall near the cavity three 23 side, and the cavity three 23 The No. 4 overflow baffle groove 15a is welded on the inner wall of the side close to the second cavity 22 . When the light oil on the liquid level floats and accumulates, the light oil overflows into the baffle cavity of the overflow baffle groove by increasing the water replenishment amount. The bottom plates of the overflow baffle grooves 15a, 15b and 15c are inclined wall plates to facilitate the outflow of light oil.

二号溢流隔板槽15c与腔一21、腔二22的分隔钢板之间设有一号吹扫口16c,三号溢流隔板槽15b与腔二22、腔三23的分隔钢板之间设有二号吹扫口16b,四号溢流隔板槽15a与腔二22、腔三23的分隔钢板之间设有三号吹扫口16a。吹扫口可以通氮气或者水。通氮气时可以吹扫轻质浮油排出,通水时可以冲洗壁板防止油污堆积阻塞。No. 1 purging port 16c is provided between the No. 2 overflow baffle groove 15c and the partition steel plates of the first cavity 21 and the second cavity 22, and between the No. 3 overflow baffle groove 15b and the partition steel plates of the second cavity 22 and the third cavity 23 The No. 2 purge port 16b is provided, and the No. 3 purge port 16a is provided between the No. The purge port can pass nitrogen or water. When the nitrogen is passed through, the light oil slick can be purged and discharged, and when the water is passed through, the wall plate can be washed to prevent the accumulation of oil pollution.

腔一21的顶壁上部设置有一号补水口14b,一号补水口14b下部连接有一号导流罩13b。腔三23的顶壁上部设置有二号补水口14a,二号补水口14a的下部连接有二号导流罩13a。The upper part of the top wall of the cavity one 21 is provided with a No. 1 water supply port 14b, and the lower part of the No. 1 water supply port 14b is connected to a No. 1 duct hood 13b. The upper part of the top wall of the cavity 3 23 is provided with the No. 2 water supply port 14a, and the lower part of the No. 2 water supply port 14a is connected with the No. 2 diversion cover 13a.

焦油分离槽10还设置有液位计20和温度计25。液位计20位于腔三23靠右侧设备外面。温度计25位于腔三23设备外侧靠近管口12处。液位计20作用是通过现场直读或远传,观察槽内液面的高低来控制补水量和轻质油水混合物或浮油跨越隔板的溢流情况。温度计25的作用是通过读取焦油分离槽10内溶液的温度,实时开启冷却器24来冷却泵送回热解油气捕集器的冷却水或油水混合液体,一般情况下,冷却器不常开启。The tar separation tank 10 is also provided with a liquid level gauge 20 and a thermometer 25 . The liquid level gauge 20 is located outside the equipment on the right side of the chamber three 23 . The thermometer 25 is located on the outside of the chamber 3 23 near the nozzle 12 . The function of the liquid level gauge 20 is to control the amount of water replenishment and the overflow of light oil-water mixture or oil slicks across the partition by observing the liquid level in the tank through direct reading or remote transmission on site. The function of the thermometer 25 is to read the temperature of the solution in the tar separation tank 10, and turn on the cooler 24 in real time to cool the cooling water or oil-water mixed liquid pumped back to the pyrolysis oil and gas trap. Under normal circumstances, the cooler is not often turned on. .

本发明提供的垃圾热解焦油分离装置的使用步骤如下:The use steps of the garbage pyrolysis tar separation device provided by the present invention are as follows:

先通过二号补水口14a和一号补水口14b向焦油分离槽10内加水,二号导流罩13a和为一号导流罩13b防止水对焦油分离槽10槽底板的冲击。通过液位计20来观察或控制加水量,当槽内液面加到距离四号溢流隔板槽板15a顶部100mm处时停止补水。关闭球阀7,启动循环泵26向热解油气急冷捕集器6内加水,此时焦油分离槽10内的水和热解油气急冷捕集器6内水是相通的。当热解油气急冷捕集器6内的水稳定到一定液位时,向进气机构通入处理的高温热解油气进行正式分离。开始运行阶段保持单向旋启式活塞5处在上部顶位,运行期间,除却T型三通管2内壁油污或检修其他设备短暂停工时,可将单向旋启式活塞5定位在进气口以下部位密封下面气体,高温的热解油气经过喷水喷淋头4冷却水的急冷,捕集焦油成分,重质油从下面设备口流入下面焦油分离槽10内的腔一21。热解油气急冷捕集器6上部的初步净化冷却的热解气和水蒸气从净化气出口3进入下一道工艺系统处理。当捕集器内液面累积一定量油水混合物和轻油时,可以打开球阀7,使其流入下面的焦油分离槽10的腔一21。First, add water to the tar separation tank 10 through the No. 2 water replenishment port 14a and the No. 1 water replenishment port 14b. The amount of water to be added is observed or controlled by the liquid level gauge 20. When the liquid level in the tank reaches 100mm from the top of the No. 4 overflow baffle plate 15a, the water supply is stopped. Close the ball valve 7 and start the circulating pump 26 to add water to the pyrolysis oil and gas quenching trap 6. At this time, the water in the tar separation tank 10 and the water in the pyrolysis oil and gas quenching trap 6 are in communication. When the water in the pyrolysis oil and gas quenching trap 6 stabilizes to a certain level, the high-temperature pyrolysis oil and gas for processing is fed into the air intake mechanism for formal separation. At the beginning of operation, keep the one-way swing piston 5 in the upper top position. During operation, except for oil stains on the inner wall of the T-shaped tee pipe 2 or when other equipment is overhauled for a short period of time, the one-way swing piston 5 can be positioned at the intake air. The part below the mouth seals the gas below, and the high temperature pyrolysis oil gas is quenched by the cooling water of the water spray head 4 to capture the tar components, and the heavy oil flows into the cavity 1 21 in the tar separation tank 10 from the lower equipment mouth. The preliminarily purified and cooled pyrolysis gas and water vapor at the upper part of the pyrolysis oil and gas quenching trap 6 enter the next process system from the purified gas outlet 3 for treatment. When a certain amount of oil-water mixture and light oil is accumulated in the liquid level of the trap, the ball valve 7 can be opened to make it flow into the cavity 1 21 of the tar separation tank 10 below.

含有重质油成分的油水通过导油水管19、防水锤止回阀8和溢流篮罩9进入腔一21,这三个元件组合的目的是防止油水对焦油分离槽10底板的冲击和对腔一21内混合油水的紊流扰动,影响重油的分离效果和时间。腔一21主要作用是将油水混合的初级分离,浓度较高的油水通过开孔进入腔二22再次分离,依次分离最后腔三23中基本洁净度较高的水和极少部分的油。The oil and water containing heavy oil components enter the cavity 1 21 through the oil guiding water pipe 19, the waterproof hammer check valve 8 and the overflow basket cover 9. The purpose of the combination of these three components is to prevent the oil and water from impacting and damaging the bottom plate of the tar separation tank 10. The turbulent flow disturbance of the mixed oil and water in the cavity one 21 affects the separation effect and time of the heavy oil. The main function of cavity one 21 is the primary separation of oil and water mixing, the oil and water with higher concentration enter into cavity two 22 through the opening to separate again, and then separate the water with higher basic cleanliness and a very small part of oil in the last cavity three 23 in turn.

当液面累积油水混合物或轻油一定量时,可通过调整补水量将其流入溢流隔板槽15a/b/c,溢流隔板槽底板倾斜有利于轻油流出,经过轻油出口17a/b/c流出;吹扫口16a/b/c通入氮气或清水,可吹扫或清除隔板槽内油污污垢。When a certain amount of oil-water mixture or light oil accumulates on the liquid level, it can flow into the overflow baffle groove 15a/b/c by adjusting the water replenishment amount. The inclined bottom plate of the overflow baffle groove is conducive to the outflow of the light oil, which passes through the light oil outlet 17a /b/c flows out; nitrogen or clean water is introduced into the purging port 16a/b/c, which can purge or remove the oil and dirt in the baffle tank.

另外,长时间的运行,腔三23内纯度较高的水或含油成分较小的油水溶液会导致温度慢慢升高,可通过温度计25来观察腔内溶液温度。此时,可通过开启冷却器24来冷却泵送回热解油气急冷捕集器6的冷却水,防止其内捕集热解油气效率降低。In addition, during long-term operation, the temperature of the water with higher purity or the oil-water solution with less oil content in the chamber 3 23 will gradually increase, and the temperature of the solution in the chamber can be observed by the thermometer 25 . At this time, the cooling water pumped back to the pyrolysis oil and gas quenching trap 6 can be cooled by opening the cooler 24 to prevent the efficiency of capturing pyrolysis oil and gas therein from decreasing.

Claims (10)

1.一种垃圾热解焦油分离装置,其特征在于:包括进气机构、热解油气急冷捕集器(6)和焦油分离槽(10),其中进气机构依次和热解油气急冷捕集器(6)、焦油分离槽(10)相连,进气机构和热解油气急冷捕集器(6)均位于焦油分离槽(10)的顶部,所述垃圾热解焦油分离装置还连接有离心泵(26)和冷却器(24),垃圾热解焦油分离装置的管口(12)与离心泵(26)相连,冷却器(24)与离心泵(26)相连。1. a waste pyrolysis tar separation device, is characterized in that: comprise air intake mechanism, pyrolysis oil and gas quenching trap (6) and tar separation tank (10), wherein air intake mechanism and pyrolysis oil and gas quenching catch successively The device (6) and the tar separation tank (10) are connected, the air intake mechanism and the pyrolysis oil and gas quenching trap (6) are located on the top of the tar separation tank (10), and the garbage pyrolysis tar separation device is also connected with a centrifugal The pump (26) and the cooler (24), the nozzle (12) of the garbage pyrolysis tar separation device is connected with the centrifugal pump (26), and the cooler (24) is connected with the centrifugal pump (26). 2.如权利要求1所述的垃圾热解焦油分离装置,其特征在于:所述进气机构由推杆电机(1)、单向旋启式进气活塞(5)和T型三通管(2)组成,其中T型三通管(2)的顶部端口设置有推杆电机(1),T型三通管(2)的下部端口设置有单向旋启式进气活塞(5),T型三通管(2)的左侧端口为高温热解油气进口,单向旋启式进气活塞(5)内设置有进气孔,单向旋启式进气活塞(5)的下部有一个带有弹簧的翻盖。2. The garbage pyrolysis tar separation device according to claim 1, characterized in that: the air intake mechanism is composed of a push rod motor (1), a one-way swing intake piston (5) and a T-shaped three-way pipe (2), wherein the top port of the T-shaped three-way pipe (2) is provided with a push rod motor (1), and the lower port of the T-shaped three-way pipe (2) is provided with a one-way swing type intake piston (5) , the left port of the T-shaped three-way pipe (2) is the high temperature pyrolysis oil and gas inlet, the one-way swing intake piston (5) is provided with an intake hole, and the one-way swing intake piston (5) is provided with an intake hole. The lower part has a flap with a spring. 3.如权利要求1所述的垃圾热解焦油分离装置,其特征在于:所述焦油分离槽(10)包括腔一(21)、腔二(22)和腔三(23),腔一(21)与腔二(22)之间,腔二(22)与腔三(23)之间均通过带有溢流方形通孔的钢板分隔,腔一(21)的底部设置有一号重油出口(11a),上部设置有一号清油出口(17c),腔二(22)的底部设置有二号重油出口(11b),上部设置有二号清油出口(17b),腔三(23)的底部设置有三号重油出口(11c),上部设置有三号清油出口(17a)。3. The garbage pyrolysis tar separation device according to claim 1, characterized in that: the tar separation tank (10) comprises a cavity one (21), a cavity two (22) and a cavity three (23), and the cavity one ( 21) and cavity 2 (22), cavity 2 (22) and cavity 3 (23) are separated by steel plates with overflow square through holes, and the bottom of cavity 1 (21) is provided with a No. 1 heavy oil outlet ( 11a), the upper part is provided with a No. 1 clean oil outlet (17c), the bottom of the chamber two (22) is provided with a No. 2 heavy oil outlet (11b), the upper part is provided with a No. The No. 3 heavy oil outlet (11c), and the No. 3 clean oil outlet (17a) is arranged on the upper part. 4.如权利要求3所述的垃圾热解焦油分离装置,其特征在于:所述腔一(21)的顶壁上部设置有一号补水口(14b),一号补水口(14b)下部连接有一号导流罩(13b),腔三(23)的顶壁上部设置有二号补水口(14a),二号补水口(14a)的下部连接有二号导流罩(13a)。4. The garbage pyrolysis tar separation device according to claim 3, characterized in that: the upper part of the top wall of the cavity one (21) is provided with a No. 1 water supply port (14b), and the lower part of the No. No. 2 shroud (13b), the upper part of the top wall of cavity three (23) is provided with a No. 2 water supply port (14a), and the lower part of the No. 2 water supply port (14a) is connected with a No. 2 shroud (13a). 5.如权利要求3所述的垃圾热解焦油分离装置,其特征在于:所述腔一(21)与腔二(22)之间的溢流方形通孔前有焊接在焦油分离槽(10)壁板上的一号挡流板(18b),腔二(22)与腔三(23)之间的溢流方形通孔前有焊接在焦油分离槽(10)壁板上的二号挡流板(18a)。5. The garbage pyrolysis tar separation device according to claim 3, characterized in that: before the overflow square through hole between the cavity one (21) and the cavity two (22), a tar separation tank (10) is welded in front of the overflow square through hole. ) No. 1 baffle plate (18b) on the wall plate, and No. 2 baffle plate welded on the wall plate of the tar separation tank (10) in front of the overflow square through hole between cavity two (22) and cavity three (23) flow plate (18a). 6.如权利要求3所述的垃圾热解焦油分离装置,其特征在于:所述腔一(21)在靠近腔二(22)一侧的内壁上焊接有二号溢流隔板槽(15c),腔二(22)在靠近腔三(23)一侧的内壁上焊接有三号溢流隔板槽(15b),腔三(23)在靠近腔二(22)一侧的内壁上焊接有四号溢流隔板槽(15a),所述溢流隔板槽(15a)、(15b)和(15c)的底板为倾斜的壁板,方便轻油流出。6. The garbage pyrolysis tar separation device according to claim 3, characterized in that: said chamber one (21) is welded with a second overflow clapboard groove (15c) on the inner wall close to one side of chamber two (22). ), the cavity two (22) is welded with No. 3 overflow baffle groove (15b) on the inner wall of the side close to the cavity three (23), and the cavity three (23) is welded on the inner wall close to the cavity two (22) side. No. 4 overflow baffle groove (15a), the bottom plates of the overflow baffle grooves (15a), (15b) and (15c) are inclined wall plates to facilitate the outflow of light oil. 7.如权利要求6所述的垃圾热解焦油分离装置,其特征在于:所述二号溢流隔板槽(15c)与腔一(21)、腔二(22)的分隔钢板之间设有一号吹扫口(16c),三号溢流隔板槽(15b)与腔二(22)、腔三(23)的分隔钢板之间设有二号吹扫口(16b),四号溢流隔板槽(15a)与腔二(22)、腔三(23)的分隔钢板之间设有三号吹扫口(16a),其中吹扫口可以通氮气或者水,通氮气时可以吹扫轻质浮油排出,通水时可以冲洗壁板防止油污堆积阻塞。7. The garbage pyrolysis tar separation device according to claim 6, characterized in that: between the No. 2 overflow baffle groove (15c) and the separating steel plates of cavity one (21) and cavity two (22), a No. 1 purging port (16c), No. 2 purging port (16b) is set between the No. 3 overflow baffle groove (15b) and the partition steel plates of cavity 2 (22) and cavity 3 (23). There is a No. 3 purge port (16a) between the flow baffle groove (15a) and the separating steel plates of the second cavity (22) and the third cavity (23), wherein the purge port can pass nitrogen or water, and can be purged when passing nitrogen The light oil slick is discharged, and the wall plate can be washed to prevent the accumulation of oil stains when the water is passed. 8.如权利要求1所述的垃圾热解焦油分离装置,其特征在于:所述热解油气急冷捕集器(6)的顶部外侧设置有两个净化气出口(3),热解油气急冷捕集器(6)的壁板顶部开有喷水喷淋头(4),热解油气急冷捕集器(6)的侧壁内侧设置有一号溢流隔板槽(15d),热解油气急冷捕集器(6)的侧壁还连接有旁通管道(27),旁通管道(27)通入焦油分离槽(10),热解油气急冷捕集器(6)内逐渐积累的油水混合物越过一号溢流隔板槽(15d)通过旁通管道(27)流入下面的焦油分离槽(10),旁通管道(27)内设置有球阀(7)。8. garbage pyrolysis tar separation device as claimed in claim 1, is characterized in that: the top outer side of described pyrolysis oil and gas quenching trap (6) is provided with two purified gas outlets (3), and pyrolysis oil and gas quenching The top of the wall plate of the trap (6) is provided with a water spray head (4), and the inside of the side wall of the pyrolysis oil and gas quenching trap (6) is provided with a No. The side wall of the quenching trap (6) is also connected with a bypass pipeline (27), and the bypass pipeline (27) leads into the tar separation tank (10), and the oil and water gradually accumulated in the oil-gas quenching trap (6) are pyrolyzed. The mixture passes over the No. 1 overflow baffle groove (15d) and flows into the lower tar separation tank (10) through a bypass pipe (27), and a ball valve (7) is arranged in the bypass pipe (27). 9.如权利要求3所述的垃圾热解焦油分离装置,其特征在于:所述热解油气急冷捕集器(6)的下部设置有导油水管(19),导油水管(19)设置在腔一(21)内,导油水管(19)的下端连接有溢流篮罩(9),溢流篮罩(9)内部设置有防水锤止回阀(8)。9. The garbage pyrolysis tar separation device according to claim 3, characterized in that: the lower part of the pyrolysis oil and gas quenching trap (6) is provided with an oil guiding water pipe (19), and the oil guiding water pipe (19) is provided with In cavity one (21), an overflow basket cover (9) is connected to the lower end of the oil guiding water pipe (19), and a waterproof hammer check valve (8) is arranged inside the overflow basket cover (9). 10.如权利要求3所述的垃圾热解焦油分离装置,其特征在于:所述焦油分离槽(10)还设置有液位计(20)和温度计(25),液位计(20)位于腔三(23)靠右侧设备外面,温度计(25)位于腔三(23)设备外侧靠近管口(12)处。10. The garbage pyrolysis tar separation device according to claim 3, wherein the tar separation tank (10) is further provided with a liquid level gauge (20) and a thermometer (25), and the liquid level gauge (20) is located at The chamber three (23) is located outside the device on the right side, and the thermometer (25) is located on the outside of the chamber three (23) device near the nozzle (12).
CN202020102670.5U 2020-01-17 2020-01-17 A waste pyrolysis tar separation device Active CN211972225U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113136238A (en) * 2020-01-17 2021-07-20 北京航天石化技术装备工程有限公司 Garbage pyrolysis tar separation device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113136238A (en) * 2020-01-17 2021-07-20 北京航天石化技术装备工程有限公司 Garbage pyrolysis tar separation device

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