CN211971517U - A spreader that can adjust the aerial attitude of wind turbine blades - Google Patents

A spreader that can adjust the aerial attitude of wind turbine blades Download PDF

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CN211971517U
CN211971517U CN201922404052.6U CN201922404052U CN211971517U CN 211971517 U CN211971517 U CN 211971517U CN 201922404052 U CN201922404052 U CN 201922404052U CN 211971517 U CN211971517 U CN 211971517U
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blade
actuator
wind turbine
wind
clamp
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乌建中
周爱国
孙青松
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Shanghai Zhongzhen Robot Control Technology Development Co ltd
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Shanghai Zhongzhen Robot Control Technology Development Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

The utility model discloses a lifting appliance capable of adjusting the air attitude of a wind power blade, which relates to the technical field of wind power equipment installation and maintenance, and comprises a blade clamp and an orientation adjusting mechanism, wherein the blade clamp is connected with a lifting hook of a crane through the orientation adjusting mechanism; the orientation adjusting mechanism comprises an upper platform, a plurality of actuators, a plurality of movable pulleys, a flexible body and a plurality of guide pulleys, the upper platform is connected with the lifting hook, the plurality of actuators and the plurality of guide pulleys are respectively arranged on the upper platform, the plurality of movable pulleys are respectively arranged on the blade clamp, and the flexible body is connected with the plurality of actuators, the plurality of movable pulleys, the plurality of guide pulleys and the upper platform, so that the efficiency of blade installation and disassembly can be greatly improved.

Description

一种能调整风电叶片空中姿态的吊具A spreader that can adjust the aerial attitude of wind turbine blades

技术领域technical field

本实用新型涉及到风电设备安装、维护技术领域,尤其涉及到一种能调整风电叶片空中姿态的吊具。The utility model relates to the technical field of installation and maintenance of wind power equipment, in particular to a spreader capable of adjusting the aerial attitude of wind power blades.

背景技术Background technique

风力涡轮机是一种风的动能转化为机械能,并通过发电机将机械能转化为电能的机器。一般情况下使用的是沿水平轴线旋转的风力涡轮机,该风力涡轮机包括可沿水平轴线旋转的转子轴以及在塔的顶部的机舱。毂安装于转子轴处,风电叶片安装于毂上。目前使用的风力涡轮机大多包含有三个风电叶片。A wind turbine is a machine that converts the kinetic energy of the wind into mechanical energy and converts the mechanical energy into electrical energy through a generator. Typically used is a horizontal axis rotating wind turbine comprising a horizontal axis rotatable rotor shaft and a nacelle at the top of the tower. The hub is mounted on the rotor shaft, and the wind turbine blades are mounted on the hub. Most of the wind turbines in use today contain three wind turbine blades.

一些风力涡轮机包括齿轮箱,在将叶片安装到毂期间齿轮箱可以用于通过外部或一体致动器(例如电动机)来旋转毂。其他风力涡轮机(所谓的直驱、半直驱涡轮机等不带齿轮箱或带有传动比较小转动齿轮的涡轮机)不允许通过致动器来旋转毂,因为不能够产生足以旋转毂的扭矩。当通过碰撞的空气驱动叶片从而将风能转化为机械能时这些风力涡轮机仅允许在正常运转期间旋转毂。Some wind turbines include a gearbox that can be used to rotate the hub by external or integral actuators (eg, electric motors) during installation of the blades to the hub. Other wind turbines (so-called direct-drive, semi-direct-drive turbines, etc. without gearbox or with relatively small rotating gears) do not allow rotation of the hub by means of an actuator, because sufficient torque cannot be generated to rotate the hub. These wind turbines are only allowed to rotate the hub during normal operation when the blades are driven by the impinging air to convert wind energy into mechanical energy.

现阶段,风力涡轮机叶片的安装方法,一种是将第一风电叶片水平吊起,安装于毂处,然后旋转毂,使第二风电叶片的安装位置的轴线水平。水平吊起第二风电叶片,安装至轮毂处。旋转毂,使第三风电叶片的安装位置的轴线水平。水平吊起第三风电叶片,安装于毂处。此方法,适用于带有大传动比齿轮箱的风力涡轮机,不能直接适用于直驱、半直驱涡轮机等不带齿轮箱或带有传动比较小转动齿轮的涡轮机。At present, one of the installation methods of wind turbine blades is to hoist the first wind turbine blade horizontally, install it at the hub, and then rotate the hub to make the axis of the installation position of the second wind turbine blade horizontal. Lift the second wind turbine blade horizontally and install it to the hub. Rotate the hub so that the axis of the installation position of the third wind turbine blade is horizontal. The third wind turbine blade is horizontally hoisted and installed at the hub. This method is suitable for wind turbines with large transmission ratio gearboxes, but cannot be directly applied to turbines without gearboxes or with rotating gears with relatively small transmission ratios, such as direct-drive and semi-direct-drive turbines.

针对直驱、半直驱涡轮机等不带齿轮箱或带有传动比较小转动齿轮的涡轮机,现阶段采用的安装方法是:在风力涡轮机轮毂处安装盘车,用于驱动毂的旋转,使涡轮机可适用于前述的安装方法。但盘车一次拆装约用时10小时,极大影响了叶片的安装效率。而且针对不同的涡轮机,盘车需要重新定制,增加了安装维护成本。For direct-drive and semi-direct-drive turbines without a gearbox or with a relatively small rotating gear, the current installation method is: install a barring at the hub of the wind turbine to drive the rotation of the hub to make the turbine The aforementioned installation method can be applied. However, it takes about 10 hours to disassemble and assemble the turning wheel, which greatly affects the installation efficiency of the blade. Moreover, for different turbines, the barring needs to be re-customized, which increases the cost of installation and maintenance.

针对上述问题,欧洲专利:一种用于风力涡轮机叶片管理的工具(公开号:EP2670977B1,公开日:2019年05月01日)。该用于风力涡轮机叶片管理的工具可实现叶片在空中的取向调节,允许在风电叶片安装位置轴线除水平方向以外的其他方向安装叶片。但该用于风力涡轮机叶片管理的工具,自身结构复杂,重量过重,达到风电叶片重量的几倍,需要大型吊机才能完成安装,应用场景受到了大大限制,尤其是海上风电叶片安装。另外该用于风力涡轮机叶片管理的工具,成本较高,维护复杂,很难大范围普及使用。In response to the above problems, European Patent: A Tool for Wind Turbine Blade Management (Publication No.: EP2670977B1, Publication Date: May 01, 2019). The tool for wind turbine blade management can realize the orientation adjustment of the blade in the air, allowing the installation of the blade in directions other than the horizontal direction of the axis of the wind turbine blade installation location. However, the tool used for wind turbine blade management has a complex structure and is too heavy, which is several times the weight of the wind turbine blade. It requires a large crane to complete the installation, and the application scenarios are greatly limited, especially the installation of offshore wind turbine blades. In addition, the tool for wind turbine blade management has high cost, complicated maintenance, and is difficult to be widely used.

实用新型内容Utility model content

本实用新型的目的在于提供一种能调整风电叶片空中姿态的吊具,用于解决上述技术问题。The purpose of this utility model is to provide a spreader capable of adjusting the aerial attitude of wind turbine blades, which is used to solve the above-mentioned technical problems.

本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:

一种能调整风电叶片空中姿态的吊具,包括:叶片夹具和取向调节机构,所述叶片夹具通过所述取向调节机构与起重机的吊钩连接;A spreader capable of adjusting the aerial attitude of a wind power blade, comprising: a blade clamp and an orientation adjustment mechanism, wherein the blade clamp is connected with a hook of a crane through the orientation adjustment mechanism;

所述取向调节机构包括一上平台、若干致动器、若干动滑轮、一柔性体和若干导向滑轮,所述上平台与所述吊钩连接,若干所述致动器和若干所述导向滑轮分别设置在所述上平台上,若干所述动滑轮分别设置在所述叶片夹具,所述柔性体连接若干所述致动器、若干所述动滑轮、若干所述导向滑轮和所述上平台。The orientation adjustment mechanism includes an upper platform, a plurality of actuators, a plurality of movable pulleys, a flexible body and a plurality of guide pulleys, the upper platform is connected with the hook, and a plurality of the actuators and a plurality of the guide pulleys are respectively is arranged on the upper platform, a plurality of the movable pulleys are respectively arranged on the blade clamp, and the flexible body is connected with a plurality of the actuators, a plurality of the movable pulleys, a plurality of the guide pulleys and the upper platform.

作为优选,若干所述致动器第一致动器、第二致动器、第三致动器和第四致动器,其中,所述第一致动器和第二致动器设置在所述上平台的两侧,所述第三致动器位于所述第一致动器和所述第二致动器之间,所述第四致动器位于所述第一致动器的一侧。Preferably, a plurality of said actuators are the first actuator, the second actuator, the third actuator and the fourth actuator, wherein the first actuator and the second actuator are arranged in On both sides of the upper platform, the third actuator is located between the first actuator and the second actuator, and the fourth actuator is located between the first actuator and the first actuator. side.

作为进一步的优选,若干所述导向滑轮包括第一导向滑轮和第二导向滑轮,所述第一导向滑轮位于第一致动器的另一侧,所述第二导向滑轮位于所述第二致动器的一侧。As a further preference, several of the guide pulleys include a first guide pulley and a second guide pulley, the first guide pulley is located on the other side of the first actuator, and the second guide pulley is located on the second actuator. side of the actuator.

作为优选,所述柔性体为但不限于钢丝绳、链条、吊带。Preferably, the flexible body is, but not limited to, a wire rope, a chain, and a sling.

作为进一步的优选,所述第一致动器、所述第二致动器、所述第三致动器和所述第四致动器均为但不限于电动卷筒、液压卷筒。As a further preference, the first actuator, the second actuator, the third actuator and the fourth actuator are all but not limited to electric reels and hydraulic reels.

作为优选,所述动滑轮设有两个或四个。Preferably, there are two or four movable pulleys.

一种叶片安装方法,用于将风电叶片安装在位于风力涡轮机塔顶吊舱处的风力涡轮机轮毂上,所述安装方法包括:A blade installation method for installing a wind power blade on a wind turbine hub located at a wind turbine tower top nacelle, the installation method comprising:

S1、将所述叶片夹具通过所述取向调节机构与所述起重机的所述吊钩连接,并通过所述起重机提升所述叶片夹具,并调整所述叶片夹具的位置;S1. Connect the blade clamp to the hook of the crane through the orientation adjustment mechanism, lift the blade clamp through the crane, and adjust the position of the blade clamp;

S2、将所述叶片夹具套设在所述风电叶片的一端,并通过所述起重机提升所述风电叶片;S2. Sleeve the blade clamp on one end of the wind power blade, and lift the wind power blade by the crane;

S3、通过所述取向调节机构控制所述叶片夹具,使所述风电叶片沿所述风电叶片的横向轴线方向旋转,然后再调整所述风电叶片的位置;S3. Control the blade clamp through the orientation adjustment mechanism, so that the wind power blade rotates along the transverse axis direction of the wind power blade, and then adjust the position of the wind power blade;

S4、通过锁定螺栓将所述风电叶片安装在所述风力涡轮机轮毂上;S4, installing the wind turbine blade on the wind turbine hub through locking bolts;

S5、拆除所述叶片夹具。S5. Remove the blade clamp.

一种叶片拆卸方法,用于将风电叶片从风力涡轮机塔顶吊舱处的风力涡轮机轮毂上拆除,所述拆卸方法包括:A blade disassembly method for disassembling a wind turbine blade from a wind turbine hub at a wind turbine tower top nacelle, the disassembly method comprising:

S1、将所述叶片夹具通过所述取向调节机构与所述起重机的所述吊钩连接,并通过所述起重机提升所述叶片夹具,并调整叶片夹具的位置;S1. Connect the blade clamp to the hook of the crane through the orientation adjustment mechanism, lift the blade clamp through the crane, and adjust the position of the blade clamp;

S2、将所述叶片夹具套设在所述风电叶片的一端,使所述叶片夹具夹持住所述风电叶片;S2. Sleeve the blade clamp on one end of the wind power blade, so that the blade clamp clamps the wind power blade;

S3、拆除所述风电叶片,所述风电叶片与所述风力涡轮机轮毂分离;S3, removing the wind power blade, the wind power blade is separated from the wind turbine hub;

S4、调整所述风电叶片的位置;S4, adjusting the position of the wind turbine blade;

S5、放置所述风电叶片,并拆除所述叶片夹具。S5. Place the wind turbine blade, and remove the blade clamp.

上述技术方案具有如下优点或有益效果:The above-mentioned technical scheme has the following advantages or beneficial effects:

(1)本实用新型中,通过设置叶片夹具和取向调节机构的设置,可直接适用于直驱、半直驱涡轮机等不带齿轮箱或带有传动比较小转动齿轮的涡轮机风电叶片的安装和拆卸工作,不需要涡轮机轮毂的旋转,节省了盘车的安装和拆卸的时间,可大幅提高叶片安装、拆卸的效率;(1) In this utility model, by setting the blade clamp and the setting of the orientation adjustment mechanism, it can be directly applied to the installation and installation of wind turbine blades without a gearbox or with a relatively small rotating gear, such as direct-drive and semi-direct-drive turbines. The disassembly work does not require the rotation of the turbine hub, which saves the installation and disassembly time of the barring, and can greatly improve the efficiency of blade installation and disassembly;

(2)本实用新型中,采用差动原理对风电叶片或者叶片夹具的姿态进行调整,可大幅减小第一致动器、第二致动器、第三致动器和第四致动器的功率和尺寸,从而减轻整体的重量和成本;(2) In this utility model, the differential principle is used to adjust the posture of the wind turbine blade or the blade clamp, which can greatly reduce the size of the first actuator, the second actuator, the third actuator and the fourth actuator. power and size, thereby reducing overall weight and cost;

(3)本实用新型中,在风电叶片或者叶片夹具的姿态调节过程,风电叶片、叶片夹具的重心在同一点,且吊点与前述重心一直在同一竖直直线上,不需要额外的配重去平衡叶片的重心,大幅降低了结构重量。(3) In the present utility model, during the attitude adjustment process of the wind turbine blade or the blade clamp, the center of gravity of the wind turbine blade and the blade clamp is at the same point, and the lifting point and the aforementioned center of gravity are always on the same vertical line, and no additional counterweight is required To balance the center of gravity of the blade, the weight of the structure is greatly reduced.

附图说明Description of drawings

图1是本实用新型中能调整风电叶片空中姿态的吊具的整体结构示意图;1 is a schematic diagram of the overall structure of a spreader capable of adjusting the aerial attitude of wind turbine blades in the present utility model;

图2是本实用新型中上平台的布局图;Fig. 2 is the layout diagram of the upper platform in the present utility model;

图3是本实用新型中第一导向滑轮的结构示意图;Fig. 3 is the structural representation of the first guide pulley in the present invention;

图4是本实用新型中安装第一风电叶片时的结构示意图;4 is a schematic structural diagram of the present invention when the first wind turbine blade is installed;

图5是本实用新型中安装第二风电叶片时的结构示意图;5 is a schematic structural diagram of the present utility model when the second wind turbine blade is installed;

图6是本实用新型中安装第三风电叶片时的结构示意图。FIG. 6 is a schematic structural diagram of the present invention when the third wind turbine blade is installed.

图中:1、叶片夹具;2、风电叶片;201、第一风电叶片;202、第二风电叶片;203、第三风电叶片;3、取向调节机构;301、上平台;302、挂绳;303、第四致动器;304、第一致动器;305、第三致动器;306、第二致动器;307、第一动滑轮;308、第二动滑轮;309、柔性体;310、第一导向滑轮;3101、滑轮;3102、侧向旋转支架;3103、固定支架;3104、销轴;3105、旋转轴;311、第二导向滑轮;4、风力涡轮机轮毂。In the figure: 1. Blade clamp; 2. Wind power blade; 201, First wind power blade; 202, Second wind power blade; 203, Third wind power blade; 3, Orientation adjustment mechanism; 301, Upper platform; 302, Lanyard; 303, the fourth actuator; 304, the first actuator; 305, the third actuator; 306, the second actuator; 307, the first movable pulley; 308, the second movable pulley; 309, the flexible body; 310 3101, the pulley; 3102, the lateral rotating bracket; 3103, the fixed bracket; 3104, the pin shaft; 3105, the rotating shaft; 311, the second guide pulley;

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型作进一步说明,但不作为本实用新型的限定。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments, but not as a limitation of the present utility model.

图1是本实用新型中能调整风电叶片空中姿态的吊具的整体结构示意图,图2是本实用新型中上平台的布局图,图3是本实用新型中第一导向滑轮的结构示意图,图4是本实用新型中安装第一风电叶片时的结构示意图,图5是本实用新型中安装第二风电叶片时的结构示意图,图6是本实用新型中安装第三风电叶片时的结构示意图,请参见图1至图6所示,示出了一种较佳的实施例,示出的一种能调整风电叶片空中姿态的吊具,包括:叶片夹具1和取向调节机构3,叶片夹具1通过取向调节机构3与起重机的吊钩连接。本实施例中,叶片夹具1用于夹持、固定风电叶片2。取向调节机构3用于对叶片夹具1、风电叶片2进行方向和位置的调整。本实施例中,叶片夹具1的两端设有两个夹持部,且两夹持部套设在风电叶片2最大圆周的两侧,例如图1所示的风电叶片2的左侧。或图4所示的风电叶片2的上侧。用于改善风电叶片2在姿态调整过程中的受力,可防止风电叶片2的叶根向下倾斜超过30°时与叶片夹具1脱离。本实施例中的叶片夹具1的重心与风电叶片2的重心重合。1 is a schematic diagram of the overall structure of a spreader capable of adjusting the aerial attitude of wind turbine blades in the present utility model, FIG. 2 is a layout diagram of an upper platform in the present utility model, and FIG. 3 is a schematic structural diagram of a first guide pulley in the present utility model. 4 is a schematic structural diagram of the present utility model when the first wind turbine blade is installed, FIG. 5 is a structural schematic diagram of the present utility model when the second wind turbine blade is installed, and FIG. 6 is a structural schematic diagram of the present utility model when the third wind turbine blade is installed, Please refer to FIG. 1 to FIG. 6 , which show a preferred embodiment, a sling that can adjust the attitude of wind power blades in the air, including: a blade clamp 1 and an orientation adjustment mechanism 3 , a blade clamp 1 It is connected to the hook of the crane through the orientation adjustment mechanism 3 . In this embodiment, the blade clamp 1 is used to clamp and fix the wind power blade 2 . The orientation adjustment mechanism 3 is used to adjust the direction and position of the blade clamp 1 and the wind turbine blade 2 . In this embodiment, both ends of the blade clamp 1 are provided with two clamping parts, and the two clamping parts are sleeved on both sides of the largest circumference of the wind turbine blade 2 , such as the left side of the wind turbine blade 2 shown in FIG. 1 . or the upper side of the wind turbine blade 2 shown in FIG. 4 . It is used to improve the force of the wind power blade 2 during the attitude adjustment process, and can prevent the blade root of the wind power blade 2 from being detached from the blade clamp 1 when the blade root is inclined downward over 30°. The center of gravity of the blade clamp 1 in this embodiment coincides with the center of gravity of the wind turbine blade 2 .

取向调节机构3包括一上平台301、若干致动器、若干动滑轮、一柔性体309和若干导向滑轮,上平台301与吊钩连接,若干致动器和若干导向滑轮分别设置在上平台301上,若干动滑轮分别设置在叶片夹具1,柔性体309连接若干致动器、若干动滑轮、若干导向滑轮和上平台301。本实施例中,上平台301的上表面固定设有四个挂绳302,且四个吊绳302与上平台301的四个夹角连接,在上平台301上还设有发电机、控制柜、线盘等装置,线盘用于上平台301和叶片夹具1之间柔性体的收放。本实施例中,上平台301与吊钩之间设有预设距离。The orientation adjustment mechanism 3 includes an upper platform 301, a number of actuators, a number of movable pulleys, a flexible body 309 and a number of guide pulleys, the upper platform 301 is connected with a hook, and a number of actuators and a number of guide pulleys are respectively arranged on the upper platform 301. , a plurality of movable pulleys are respectively arranged on the blade clamp 1 , and the flexible body 309 is connected to a plurality of actuators, a plurality of movable pulleys, a plurality of guide pulleys and the upper platform 301 . In this embodiment, four hanging ropes 302 are fixed on the upper surface of the upper platform 301, and the four hanging ropes 302 are connected with the four included angles of the upper platform 301. The upper platform 301 is also provided with a generator and a control cabinet. , wire reel and other devices, the wire reel is used for retracting and placing the flexible body between the upper platform 301 and the blade clamp 1 . In this embodiment, a preset distance is set between the upper platform 301 and the hook.

进一步,作为一种较佳的实施方式,若干致动器第一致动器304、第二致动器306、第三致动器305和第四致动器303,其中,第一致动器304和第二致动器306设置在上平台301的两侧,第三致动器305位于第一致动器304和第二致动器306之间,第四致动器303位于第一致动器304的一侧。本实施例中,第一致动器304、第二致动器306、第三致动器305和第四致动器303均设置在上平台301上,并通过差动原理调节柔性体309的位置或长度,实现叶片夹具1和风电叶片2取向调整。Further, as a preferred embodiment, a plurality of actuators are the first actuator 304, the second actuator 306, the third actuator 305 and the fourth actuator 303, wherein the first actuator 304 and the second actuator 306 are arranged on both sides of the upper platform 301, the third actuator 305 is located between the first actuator 304 and the second actuator 306, and the fourth actuator 303 is located between the first actuator 304 and the second actuator 306. one side of actuator 304. In this embodiment, the first actuator 304 , the second actuator 306 , the third actuator 305 and the fourth actuator 303 are all arranged on the upper platform 301 , and the flexible body 309 is adjusted by the differential principle. Position or length, realize the orientation adjustment of blade clamp 1 and wind turbine blade 2.

进一步,作为一种较佳的实施方式,若干导向滑轮包括第一导向滑轮310和第二导向滑轮311,第一导向滑轮310位于第一致动器304的另一侧,第二导向滑轮311位于第二致动器306的一侧。Further, as a preferred embodiment, the plurality of guide pulleys include a first guide pulley 310 and a second guide pulley 311, the first guide pulley 310 is located on the other side of the first actuator 304, and the second guide pulley 311 is located on the other side of the first actuator 304. One side of the second actuator 306 .

进一步,作为一种较佳的实施方式,柔性体309为但不限于钢丝绳、链条、吊带。本实施例中的柔性体309优选为钢丝绳。Further, as a preferred embodiment, the flexible body 309 is, but not limited to, a wire rope, a chain, and a suspender. The flexible body 309 in this embodiment is preferably a steel wire rope.

进一步,作为一种较佳的实施方式,第一致动器304、第二致动器306、第三致动器305和第四致动器303均为但不限于电动卷筒、液压卷筒。本实施例中的第一致动器304、第二致动器306、第三致动器305和第四致动器303均优选为电动卷筒。Further, as a preferred embodiment, the first actuator 304 , the second actuator 306 , the third actuator 305 and the fourth actuator 303 are but not limited to electric reels and hydraulic reels . The first actuator 304 , the second actuator 306 , the third actuator 305 and the fourth actuator 303 in this embodiment are all preferably electric reels.

进一步,作为一种较佳的实施方式,动滑轮设有两个或四个。本实施例中的动滑轮优先设置四个,且若干动滑轮包括第一动滑轮307、第二动滑轮308、第三动滑轮(图中未示出)和第四动滑轮(图中未示出),如图1所示,第一动滑轮307和第四动滑轮分别设置在叶片夹具1的一端,第二动滑轮308和第三动滑轮设置在叶片夹具1的另一端,其中,第一动滑轮307和第二动滑轮308位于叶片夹具1的一侧,第三动滑轮和第四动滑轮位于叶片夹具的另一侧。且第一动滑轮307、第二动滑轮308、第三动滑轮和第四动滑轮分别通过铰链与叶片夹具1连接,可以减小柔性体309的负荷。从而可以选择使用更细的柔性体309,提高柔性体309的柔性,使整体机构运转更为顺利。同时还可以提高第一致动器304、第二致动器306、第三致动器305和第四致动器303对风电叶片2取向的控制精度。本实施例中的柔性体309的一端与第四致动器303连接,柔性体309的另一端依次穿过第四动滑轮、第一致动器304、第三动滑轮、第一导向滑轮310、第三致动器305、第二导向滑轮311、第二动滑轮308、第二致动器306、第一动滑轮307并与上平台301连接。本实施例中,当柔性体309穿过第一致动器304、第三致动器305和第二致动器306时,柔性体309分别缠绕第一致动器304、第三致动器305和第二致动器306三圈至五圈。本实施例中,第四致动器303用于直接调整柔性体309的长度,同时第一致动器304,第三致动器305、第二致动器306运转,用以稳定风电叶片2或叶片夹具1的取向位置,使得与叶片夹具1相连的每一侧的柔性体309都伸长或者缩短,从而达到调节上平台301与叶片夹具1之间距离的目的。Further, as a preferred embodiment, there are two or four movable pulleys. In this embodiment, four movable pulleys are preferably set, and the plurality of movable pulleys include a first movable pulley 307, a second movable pulley 308, a third movable pulley (not shown in the figure) and a fourth movable pulley (not shown in the figure), as shown in FIG. 1 As shown, the first movable pulley 307 and the fourth movable pulley are respectively arranged at one end of the blade clamp 1, and the second movable pulley 308 and the third movable pulley are arranged at the other end of the blade clamp 1, wherein the first movable pulley 307 and the second movable pulley 308 are located in the blade On one side of the clamp 1, the third movable pulley and the fourth movable pulley are located on the other side of the blade clamp. Moreover, the first movable pulley 307 , the second movable pulley 308 , the third movable pulley and the fourth movable pulley are respectively connected with the blade clamp 1 through hinges, which can reduce the load of the flexible body 309 . Therefore, a thinner flexible body 309 can be selected to improve the flexibility of the flexible body 309 and make the overall mechanism run more smoothly. At the same time, the control accuracy of the first actuator 304 , the second actuator 306 , the third actuator 305 and the fourth actuator 303 on the orientation of the wind turbine blade 2 can also be improved. In this embodiment, one end of the flexible body 309 is connected to the fourth actuator 303, and the other end of the flexible body 309 passes through the fourth movable pulley, the first actuator 304, the third movable pulley, the first guide pulley 310, the first The three actuators 305 , the second guide pulley 311 , the second movable pulley 308 , the second actuator 306 , and the first movable pulley 307 are connected to the upper platform 301 . In this embodiment, when the flexible body 309 passes through the first actuator 304 , the third actuator 305 and the second actuator 306 , the flexible body 309 wraps around the first actuator 304 and the third actuator respectively. 305 and the second actuator 306 three to five turns. In this embodiment, the fourth actuator 303 is used to directly adjust the length of the flexible body 309 , while the first actuator 304 , the third actuator 305 , and the second actuator 306 operate to stabilize the wind turbine blade 2 Or the orientation position of the blade clamp 1 , so that the flexible body 309 on each side connected with the blade clamp 1 is extended or shortened, so as to achieve the purpose of adjusting the distance between the upper platform 301 and the blade clamp 1 .

下面说明本实用新型中风电叶片的较佳的安装方法。The preferred installation method of the wind power blade in the present invention will be described below.

一种叶片(风电叶片)安装方法,用于将风电叶片2安装在位于风力涡轮机塔顶吊舱处的风力涡轮机轮毂4上,安装方法包括:A blade (wind power blade) installation method for installing a wind power blade 2 on a wind turbine hub 4 located at a wind turbine tower top pod, the installation method comprising:

S1、将叶片夹具1通过取向调节机构3与起重机的吊钩连接,并通过起重机提升叶片夹具1,并调整叶片夹具1的位置。S1 , connect the blade clamp 1 to the hook of the crane through the orientation adjustment mechanism 3 , lift the blade clamp 1 by the crane, and adjust the position of the blade clamp 1 .

S2、将叶片夹具1套设在风电叶片2的一端,并通过起重机提升风电叶片2。S2. Set the blade clamp 1 on one end of the wind power blade 2, and lift the wind power blade 2 by a crane.

S3、通过取向调节机构3控制叶片夹具1,使风电叶片2沿风电叶片2的横向轴线方向旋转,然后再调整风电叶片2的位置。本实施例中风电叶片2的横向轴线方向是以图4、图5或图6所示的正向方向为基准。S3. The blade clamp 1 is controlled by the orientation adjustment mechanism 3, so that the wind power blade 2 is rotated along the transverse axis direction of the wind power blade 2, and then the position of the wind power blade 2 is adjusted. In this embodiment, the transverse axis direction of the wind turbine blade 2 is based on the forward direction shown in FIG. 4 , FIG. 5 or FIG. 6 .

S4、通过锁定螺栓将风电叶片2安装在风力涡轮机轮毂4上。S4. Install the wind turbine blade 2 on the wind turbine hub 4 through locking bolts.

S5、拆除叶片夹具1。本实施例中,还包括风力涡轮机机舱偏航(图中未示出),以适应不同位置风电叶片2的安装、拆卸。本实施例中的风电叶片2为第一风电叶片201、第二风电叶片202和第三风电叶片203。当通过起重机吊起叶片夹具1时,此时,第四致动器303运转,释放柔性体309,同时第一致动器304、第三致动器305和第二致动器306运转,调节与第一动滑轮307、第二动滑轮308、第三动滑轮和第四动滑轮连接的柔性体309的长度,以保持叶片夹具1的水平状态。此时,上平台301与叶片夹具1之间的距离不断变大,直至距离达到13m时,第一致动器304、第二致动器306、第三致动器305和第四致动器303停止运转。然后起重机带动叶片夹具1移动至叶片存储位置,并先夹持第一风电叶片201,将第一风电叶片201提升到空中,然后第一致动器304和第二致动器306运转,利用差动原理使得与第一风电叶片201的叶根一侧的第二动滑轮308和第三动滑轮连接的柔性体309部分变短,与第一风电叶片201的叶尖一侧第一动滑轮307和第四动滑轮连接的柔性体309部分边长。具体的如图4所示,使得第一风电叶片201的叶根升高、叶尖下降,直至第一风电叶片201的水平轴线与水平方向成约85°,然后起重机再带动叶片夹具1将第一风电叶片201移动到风力涡轮机轮毂4的竖直向下的安装位置的正下方,安装到位后再通过锁定螺栓将第一风电叶片201与风力涡轮机轮毂4固定,最后再将叶片夹具1拆下即可。当需要安装第二风电叶片202时,需要通过顺时针偏航风力涡轮机机舱约80°,然后再重复上述安装第一风电叶片201的步骤,将第二风电叶片202安装在风力涡轮机轮毂4上。当需要安装第三风电叶片203时,需要逆时针偏航风力涡轮机机舱约160°,然后重复上述安装第一风电叶片201的步骤,将第三风电叶片203固定在风力涡轮机轮毂4上。本实施例中,第一风电叶片201的横向轴线、第二风电叶片202的横向轴线和第三风电叶片203的横向轴线平行,第一风电叶片201的横向轴线与第一风电叶片201的中心线方向垂直,第二风电叶片202的横向轴线与第二风电叶片202的中心线方向垂直,第三风电叶片203的横向轴线与第三风电叶片203的中心线方向垂直。其中,第二风电叶片202绕其横向轴线旋转的方向与第三风电叶片203绕其横向轴线旋转的方向相同,第一风电叶片201绕其横向轴线旋转的方向与第二风电叶片202绕其横向轴线旋转的方向相反。第一风电叶片201绕其横向轴线旋转的角度的绝对值为90°,第二风电叶片202绕其横向轴线旋转的角度的绝对值以及第三风电叶片203绕其横向轴线旋转的角度的绝对值均为60°。S5 , remove the blade clamp 1 . In this embodiment, the yaw of the wind turbine nacelle (not shown in the figure) is also included, so as to adapt to the installation and removal of the wind turbine blades 2 at different positions. The wind power blades 2 in this embodiment are a first wind power blade 201 , a second wind power blade 202 and a third wind power blade 203 . When the blade clamp 1 is lifted by a crane, at this time, the fourth actuator 303 operates to release the flexible body 309, while the first actuator 304, the third actuator 305 and the second actuator 306 operate to adjust The length of the flexible body 309 connected with the first movable pulley 307 , the second movable pulley 308 , the third movable pulley and the fourth movable pulley to maintain the horizontal state of the blade clamp 1 . At this time, the distance between the upper platform 301 and the blade clamp 1 continues to increase until the distance reaches 13m, the first actuator 304, the second actuator 306, the third actuator 305 and the fourth actuator 303 stops running. Then, the crane drives the blade clamp 1 to move to the blade storage position, and firstly clamps the first wind turbine blade 201 and lifts the first wind turbine blade 201 into the air, and then the first actuator 304 and the second actuator 306 operate, using the difference The moving principle makes the part of the flexible body 309 connected to the second moving pulley 308 and the third moving pulley on the blade root side of the first wind turbine blade 201 shorter, and the first moving pulley 307 and the fourth moving pulley on the tip side of the first wind turbine blade 201 become shorter. The side length of the part of the flexible body 309 connected by the movable pulley. Specifically, as shown in FIG. 4 , the blade root of the first wind turbine blade 201 is raised and the blade tip is lowered until the horizontal axis of the first wind turbine blade 201 is about 85° from the horizontal direction, and then the crane drives the blade clamp 1 to move the first wind turbine blade 201. The blade 201 is moved to just below the vertical downward installation position of the wind turbine hub 4, and after the installation is in place, the first wind turbine blade 201 and the wind turbine hub 4 are fixed by locking bolts, and finally the blade clamp 1 is removed. . When the second wind turbine blade 202 needs to be installed, the second wind turbine blade 202 needs to be installed on the wind turbine hub 4 by yawing the wind turbine nacelle clockwise by about 80°, and then repeating the above steps of installing the first wind turbine blade 201. When the third wind turbine blade 203 needs to be installed, it is necessary to yaw the wind turbine nacelle by about 160° counterclockwise, and then repeat the above steps of installing the first wind turbine blade 201 to fix the third wind turbine blade 203 on the wind turbine hub 4. In this embodiment, the lateral axis of the first wind turbine blade 201 , the lateral axis of the second wind turbine blade 202 and the lateral axis of the third wind turbine blade 203 are parallel, and the lateral axis of the first wind turbine blade 201 is parallel to the center line of the first wind turbine blade 201 The direction is vertical, the transverse axis of the second wind turbine blade 202 is perpendicular to the centerline direction of the second wind turbine blade 202 , and the transverse axis of the third wind turbine blade 203 is perpendicular to the centerline direction of the third wind turbine blade 203 . The rotation direction of the second wind turbine blade 202 around its lateral axis is the same as the rotation direction of the third wind turbine blade 203 around its lateral axis, and the rotation direction of the first wind turbine blade 201 around its lateral axis is the same as the rotation direction of the second wind turbine blade 202 around its lateral axis. The axis rotates in the opposite direction. The absolute value of the angle at which the first wind turbine blade 201 rotates around its lateral axis is 90°, the absolute value of the angle at which the second wind turbine blade 202 rotates around its lateral axis, and the absolute value of the angle at which the third wind turbine blade 203 rotates around its lateral axis Both are 60°.

下面说明本实用新型中风电叶片较佳的拆卸方法。The preferred disassembly method of the wind turbine blade in the present invention will be described below.

一种叶片(风电叶片)拆卸方法,用于将风电叶片2从风力涡轮机塔顶吊舱处的风力涡轮机轮毂4上拆除,拆卸方法包括:A blade (wind power blade) disassembly method for dismantling the wind power blade 2 from the wind turbine hub 4 at the wind turbine tower top pod, the disassembly method comprising:

S1、将叶片夹具1通过取向调节机构3与起重机的吊钩连接,并通过起重机提升叶片夹具1,并调整叶片夹具1的位置。S1 , connect the blade clamp 1 to the hook of the crane through the orientation adjustment mechanism 3 , lift the blade clamp 1 by the crane, and adjust the position of the blade clamp 1 .

S2、将叶片夹具1套设在风电叶片2的一端,使叶片夹具1夹持住风电叶片2。S2, the blade clamp 1 is sleeved on one end of the wind power blade 2, so that the blade clamp 1 clamps the wind power blade 2.

S3、拆除风电叶片2,风电叶片2与风力涡轮机轮毂4分离。S3 , the wind power blade 2 is removed, and the wind power blade 2 is separated from the wind turbine hub 4 .

S4、调整风电叶片2的位置。S4 , adjust the position of the wind turbine blade 2 .

S5、放置风电叶片2,并拆除叶片夹具1。本实施例中,在拆卸第一风电叶片201、第二风电叶片202或第三风电叶片203时,只需将叶片夹具1通过取向调节机构3与起重机的吊钩连接并适当的调整叶片夹具1的位置,此处的叶片夹具1的位置的调整方式与安装第一风电叶片201时的调整方式相同。然后再将叶片夹具1夹持住第一风电叶片201、第二风电叶片202或第三风电叶片203,最后再松开锁定螺栓即可直接的将第一风电叶片201、第二风电叶片202或第三风电叶片203取下。本实施例中的风电叶片2的拆卸方法适应于拆卸+60°至-240°位置内的风电叶片2,具体的为,当拆卸0°至-180°范围内的风电叶片2时,需要将上平台301与叶片夹具1之间距离调节到13m。当拆卸0°至+60°范围和-180°至-240°内的风电叶片2时,需要将上平台301与叶片夹具1之间距离调节到7m。S5 , place the wind turbine blade 2 , and remove the blade clamp 1 . In this embodiment, when disassembling the first wind turbine blade 201 , the second wind turbine blade 202 or the third wind turbine blade 203 , it is only necessary to connect the blade clamp 1 to the hook of the crane through the orientation adjustment mechanism 3 and adjust the blade clamp 1 appropriately The position of the blade clamp 1 is adjusted in the same manner as when the first wind turbine blade 201 is installed. Then, clamp the first wind turbine blade 201, the second wind turbine blade 202 or the third wind turbine blade 203 by the blade clamp 1, and finally loosen the locking bolts to directly connect the first wind turbine blade 201, the second wind turbine blade 202 or the third wind turbine blade 203. The third wind turbine blade 203 is removed. The method for disassembling the wind power blade 2 in this embodiment is suitable for disassembling the wind power blade 2 in the range of +60° to -240°. Specifically, when disassembling the wind power blade 2 in the range of 0° to -180°, it is necessary to The distance between the upper platform 301 and the blade clamp 1 is adjusted to 13m. When disassembling the wind turbine blades 2 in the range of 0° to +60° and -180° to -240°, the distance between the upper platform 301 and the blade clamp 1 needs to be adjusted to 7m.

本实用新型中,为了更好的适应不同风电叶片2的位置,本实用新型还提供了围绕风电叶片2或叶片夹具1水平轴线的旋转动作,原理如下:由第三致动器运转305,利用差动原理,调节第三致动器305两侧的柔性体309的长度,从而使柔性体309缩短的一侧风电叶片2或叶片夹具1升高,柔性体309伸长的一侧风电叶片2或叶片夹具1降低,从而达到风电叶片2或叶片夹具1旋转的目的。在第三致动器305运转的同时,第一致动器304和第二致动器306同时运转,以维持风电叶片2或叶片夹具1围绕其横向轴线的取向位置。In the present utility model, in order to better adapt to the positions of different wind power blades 2, the present utility model also provides a rotating action around the horizontal axis of the wind power blade 2 or the blade clamp 1. The principle is as follows: the third actuator is operated 305, using Differential principle, adjust the length of the flexible body 309 on both sides of the third actuator 305, so that the wind power blade 2 or the blade clamp 1 on the side where the flexible body 309 is shortened is raised, and the wind power blade 2 on the side where the flexible body 309 is elongated is raised Or the blade clamp 1 is lowered, so as to achieve the purpose of rotating the wind turbine blade 2 or the blade clamp 1 . While the third actuator 305 operates, the first actuator 304 and the second actuator 306 operate simultaneously to maintain the oriented position of the wind turbine blade 2 or blade clamp 1 about its transverse axis.

以上所述仅为本实用新型较佳的实施例,并非因此限制本实用新型的实施方式及保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention.

本实用新型在上述实施方式的基础上还具有如下实施方式。The present invention further has the following embodiments on the basis of the above-mentioned embodiments.

作为一种实施方式,第一导向滑轮310和第二导向滑轮311均包括:滑轮3101、侧向旋转支架3102和固定支架3103,其中,滑轮3101通过销轴3104安装在侧向旋转支架3102上,并随着侧向旋转支架3102转动,而侧向旋转支架3102通过旋转轴3105设置在固定支架3103上,且侧向旋转支架3102可以相对固定支架3103进行旋转。其中,柔性体309贯穿旋转轴3105的轴心。As an embodiment, both the first guide pulley 310 and the second guide pulley 311 include: a pulley 3101, a lateral rotation bracket 3102 and a fixed bracket 3103, wherein the pulley 3101 is mounted on the lateral rotation bracket 3102 through a pin 3104, And along with the rotation of the side rotation bracket 3102 , the side rotation bracket 3102 is disposed on the fixed bracket 3103 through the rotation shaft 3105 , and the side rotation bracket 3102 can rotate relative to the fixed bracket 3103 . The flexible body 309 runs through the axis of the rotating shaft 3105 .

作为一种实施方式,第一致动器304和第二致动器306之间的净距离与第二动滑轮308和第三动滑轮之间的净距离相同,第二动滑轮308和第三动滑轮之间的净距离与第一动滑轮307和第四动滑轮之间的净距离相同。As an embodiment, the clear distance between the first actuator 304 and the second actuator 306 is the same as the clear distance between the second movable pulley 308 and the third movable pulley, and between the second movable pulley 308 and the third movable pulley The clear distance is the same as the clear distance between the first movable pulley 307 and the fourth movable pulley.

作为一种实施方式,第一动滑轮307与第四动滑轮处于同一水平面上,且第一动滑轮307和第四动滑轮所在的平面高于叶片夹具1的水平轴线所在的平面。本实施例中,第一动滑轮307与第二动滑轮308之间的净距离大于第一动滑轮307与第四动滑轮之间的净距离。第三动滑轮与第四动滑轮之间的净距离大于第二动滑轮308与第三动滑轮之间的净距离。本实施例中,第一动滑轮307和第四动滑轮所在的平面比叶片夹具1的水平轴线所在的平面高出0.8m。As an embodiment, the first movable pulley 307 and the fourth movable pulley are on the same horizontal plane, and the plane where the first movable pulley 307 and the fourth movable pulley are located is higher than the plane where the horizontal axis of the blade clamp 1 is located. In this embodiment, the clear distance between the first movable pulley 307 and the second movable pulley 308 is greater than the clear distance between the first movable pulley 307 and the fourth movable pulley. The clear distance between the third movable pulley and the fourth movable pulley is greater than the clear distance between the second movable pulley 308 and the third movable pulley. In this embodiment, the plane where the first movable pulley 307 and the fourth movable pulley are located is 0.8 m higher than the plane where the horizontal axis of the blade clamp 1 is located.

作为一种实施方式,第二动滑轮308与第三动滑轮处于同一水平面上,且第二动滑轮308和第三动滑轮所在的平面低于叶片夹具1的水平轴线所在的平面。本实施例中,第二动滑轮308和第三动滑轮所在的平面比叶片夹具1的水平轴线所在的平面低3m。As an embodiment, the second movable pulley 308 and the third movable pulley are on the same horizontal plane, and the plane where the second movable pulley 308 and the third movable pulley are located is lower than the plane where the horizontal axis of the blade clamp 1 is located. In this embodiment, the plane where the second movable pulley 308 and the third movable pulley are located is 3 m lower than the plane where the horizontal axis of the blade clamp 1 is located.

以上所述仅为本实用新型较佳的实施例,并非因此限制本实用新型的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本实用新型说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本实用新型的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention. Those skilled in the art should be able to realize that any application of the description and illustrations of the present invention has The solutions obtained from equivalent substitutions and obvious changes should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides a can adjust hoist of wind-powered electricity generation blade attitude in air which characterized in that includes: the blade clamp is connected with a lifting hook of the crane through the orientation adjusting mechanism;
the orientation adjusting mechanism comprises an upper platform, a plurality of actuators, a plurality of movable pulleys, a flexible body and a plurality of guide pulleys, wherein the upper platform is connected with the lifting hook, the plurality of actuators and the plurality of guide pulleys are respectively arranged on the upper platform, the plurality of movable pulleys are respectively arranged on the blade clamp, and the flexible body is connected with the plurality of actuators, the plurality of movable pulleys, the plurality of guide pulleys and the upper platform.
2. The wind blade aerial attitude adjustment spreader of claim 1, wherein a number of said actuators are a first actuator, a second actuator, a third actuator and a fourth actuator, wherein said first and second actuators are disposed on both sides of said upper platform, said third actuator is located between said first and second actuators, and said fourth actuator is located on one side of said first actuator.
3. The wind turbine blade aerial attitude adjustment spreader of claim 2, wherein the plurality of guide pulleys includes a first guide pulley and a second guide pulley, the first guide pulley being located on the other side of the first actuator, and the second guide pulley being located on one side of the second actuator.
4. The lifting appliance capable of adjusting the air attitude of the wind power blade of claim 1, wherein the flexible body is a steel wire rope, a chain or a sling.
5. The wind blade aerial attitude adjustment spreader of claim 2, wherein the first actuator, the second actuator, the third actuator, and the fourth actuator are all electric drums or hydraulic drums.
6. The lifting appliance capable of adjusting the air attitude of the wind power blade as claimed in claim 1, wherein the number of the movable pulleys is two or four.
CN201922404052.6U 2019-12-27 2019-12-27 A spreader that can adjust the aerial attitude of wind turbine blades Withdrawn - After Issue CN211971517U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110902556A (en) * 2019-12-27 2020-03-24 上海中帧机器人控制技术发展有限公司 Lifting appliance capable of adjusting air posture of wind power blade and blade mounting and dismounting method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110902556A (en) * 2019-12-27 2020-03-24 上海中帧机器人控制技术发展有限公司 Lifting appliance capable of adjusting air posture of wind power blade and blade mounting and dismounting method thereof
CN110902556B (en) * 2019-12-27 2025-02-14 上海中帧机器人控制技术发展有限公司 A kind of lifting device capable of adjusting the aerial posture of wind turbine blades and its blade assembly and disassembly method

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