CN211971220U - Mask machine work or material rest that intelligence was rectified - Google Patents

Mask machine work or material rest that intelligence was rectified Download PDF

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Publication number
CN211971220U
CN211971220U CN202020540377.7U CN202020540377U CN211971220U CN 211971220 U CN211971220 U CN 211971220U CN 202020540377 U CN202020540377 U CN 202020540377U CN 211971220 U CN211971220 U CN 211971220U
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China
Prior art keywords
shaft
robot
gauze
unwinding device
laser micrometer
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CN202020540377.7U
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Chinese (zh)
Inventor
吴晓冬
蔡汉生
黄展源
蔡桂阳
池永华
刘洁龙
郭小川
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Guangdong Juou Cloud Control Technology Co ltd
Greatoo Sino German Robots And Intelligent Manufacturing Co ltd
Greatoo Intelligent Equipment Inc
Original Assignee
Guangdong Juou Cloud Control Technology Co ltd
Greatoo Sino German Robots And Intelligent Manufacturing Co ltd
Greatoo Intelligent Equipment Inc
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Application filed by Guangdong Juou Cloud Control Technology Co ltd, Greatoo Sino German Robots And Intelligent Manufacturing Co ltd, Greatoo Intelligent Equipment Inc filed Critical Guangdong Juou Cloud Control Technology Co ltd
Priority to CN202020540377.7U priority Critical patent/CN211971220U/en
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Abstract

The utility model relates to a gauze mask machine work or material rest that intelligence was rectified, including work or material rest, three cloth unwinding device and a nose line material book, cloth unwinding device includes a spool and installs in the outside roll-like gauze material of spool, and the inside of spool passes through bearing device and sets up on the work or material rest the exit of three cloth unwinding device's gauze material sets up guide detection mechanism, and guide detection mechanism is including laser micrometer between bearing device and the work or material rest, is equipped with unipolar robot drive arrangement, and unipolar robot drive arrangement's input control end is connected with the output control end of laser micrometer. When gauze output by the cloth unwinding device deviates, the single-axis robot receives a signal sent by the laser micrometer, and the gauze unwinding device is driven to move to correct the deviation. The position of the cloth unwinding device can be quickly and accurately corrected, so that the production efficiency and the product quality are improved.

Description

Mask machine work or material rest that intelligence was rectified
Technical Field
The utility model relates to a technical field of gauze mask production facility specifically is a take gauze mask machine work or material rest of intelligence function of rectifying.
Background
The mask machine material rack is a feeding mechanism of a mask machine and is used for supplying raw materials such as various non-woven fabrics, cotton gauze and melt-blown fabrics for producing mask sheets, and the raw materials are arranged on the material rack in a material rolling mode. Because there is the error in the installation, the mounted position that leads to different material to roll up has the deviation, needs to carry out manual rectifying, and manual rectifying wastes time and energy to the rate of accuracy is low, influences production efficiency and product quality.
Disclosure of Invention
The utility model aims at providing a take gauze mask machine work or material rest of intelligence function of rectifying in order to alleviate workman intensity of labour, improve gauze mask production efficiency and yields.
The utility model discloses a design: set up unipolar robot on the spool of material is rolled up in the installation, can stretch out and draw back automatically, be aided with laser check out test set, the material position is rolled up in intelligence correction, guarantees the gauze mask quality.
The utility model discloses, including work or material rest, three cloth unwinding device and a nose line book of placing non-woven fabrics, cotton gauze cloth or melt-blown cloth, cloth unwinding device includes a spool and installs in the outside roll yarn cloth of spool, and the inside of spool passes through bearing device and sets up on the work or material rest three cloth unwinding device's gauze's exit sets up guide detection mechanism, and guide detection mechanism is including laser micrometer between bearing device and the work or material rest, is equipped with unipolar robot drive arrangement, and unipolar robot drive arrangement's input control end is connected with the output control end of laser micrometer.
The utility model discloses, the spool is key formula physiosis axle, and key formula physiosis axle rear portion is installed on physiosis axle mount pad through bearing arrangement, and bearing arrangement includes two deep groove ball bearings, and two deep groove ball bearings are separated with inner spacer, outer spacer in the middle of, and the outside is compressed tightly inside the bearing frame with front bearing cap and back bearing cap respectively; the bearing seat is connected to the mounting seat of the air expansion shaft.
In the utility model, the inner end of the key type air inflation shaft is provided with a brake wheel which is arranged at the tail part of the key type air inflation shaft through a key block and a bolt; the flat adhesive tape is sleeved on the brake wheel, one end of the flat adhesive tape is wound at one end of the adhesive tape fixing rod, the other end of the adhesive tape fixing rod is threaded and connected to the inflatable shaft mounting seat, the other end of the flat adhesive tape is punched and connected with the same adjusting screw rod with the hole in one end through the extension spring, the other end of the adjusting screw rod is connected to the bottom plate of the inflatable shaft mounting seat, and the tightness of the cloth output by the cloth unwinding device can be adjusted through the meshing thread length of the adjusting screw rod and the mounting seat.
The utility model discloses, unipolar robot drive arrangement includes unipolar robot and unipolar robot slide, and unipolar robot adopts servo motor drive, and inside ball screw, linear guide transmission drive unipolar robot slide and remove about; welding a robot mounting plate in the material frame, wherein the single-shaft robot is fixed on the robot mounting plate through bolts; the single-shaft robot sliding plate is of a U-shaped structure, two side wings are connected with the inflatable shaft mounting seat, and the middle part of the single-shaft robot sliding plate is sunken to avoid a robot cover plate; the inflatable shaft mounting seat is connected with the single-shaft robot sliding plate through a bolt; when the single-shaft robot sliding plate moves left and right, the inflatable shaft mounting seat and the gauze rack on the inflatable shaft mounting seat are driven to move left and right.
The utility model discloses, guide detection mechanism sets up at work or material rest left side middle part: the material guide device is provided with two material guide roller mounting plates, one roller mounting plate is fixed on the material rack through bolts, the other roller mounting plate clamps four roller mounting shafts between the two roller mounting plates through bolts, the four roller mounting shafts are vertically arranged, each roller mounting shaft is provided with a material guide roller, and two ends of each material guide roller are provided with a bearing and a check ring, so that smooth rotation of the rollers is ensured; gauze material on the three cloth unwinding device is derived from between first cylinder and the second cylinder, between second cylinder and the third cylinder and between third cylinder and the fourth cylinder in proper order, carries the low reaches mechanism of gauze mask machine, and in the both sides of each piece of gauze material, the symmetry sets up a pair of laser micrometer, and the laser micrometer sets up on the guide cylinder mounting panel of both sides through the support respectively.
The utility model discloses, laser micrometer includes transmitter and receiver, when the gauze material of cloth unwinding device output takes place the skew, shelter from the laser area between laser micrometer transmitter and the receiver, laser micrometer signals, unipolar robot receives feedback signal, robot servo motor starts, through inside ball screw and linear guide transmission, it controls to drive unipolar robot slide and removes, when removing when the unipolar robot slide, drive cloth unwinding device reverse movement through the physiosis axle mount pad, until the output gauze no longer shelters from laser micrometer, unipolar robot stop work.
The utility model has the advantages that: 1. through the single-shaft robot and the material guide detection mechanism, the position of the cloth unwinding device can be quickly and accurately corrected, and the production efficiency and the product quality are improved; 2. the position of the cloth unwinding device does not need to be manually corrected, the automation degree is high, and the labor intensity of workers is reduced.
The following examples are further illustrative of the present invention with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic front view of the embodiment;
FIG. 2 is a perspective view of the embodiment;
FIG. 3 is an enlarged sectional view taken along line A-A of FIG. 1;
FIG. 4 is a left side view of FIG. 3;
FIG. 5 is an enlarged view of a section B-B of FIG. 1;
FIG. 6 is an enlarged view of the portion K of FIG. 1;
FIG. 7 is an enlarged view of the portion R of FIG. 2.
In the figure, 100, a material rack; 101. a robot mounting plate; 102. a stainless steel shield 1; 103. a stainless steel shield 2; 200. a cloth unwinding device; 201. a gauze material; 202. a front bearing cover; 203. a bearing seat; 204. a key-type inflatable shaft; 205. a deep groove ball bearing; 206. an inner spacer sleeve; 207. an outer spacer sleeve; 208. an inflatable shaft mounting seat; 209. a rear bearing cap; 210. flattening the adhesive tape; 211. a brake wheel; 212. an extension spring; 213. adjusting the screw rod; 214. a single axis robot sled; 215. a single axis robot; 216. a robot cover plate; 217. fixing the rod by using an adhesive tape; 300. a nose coil; 301. a nose cord reel; 302. a nose line material; 400. a material guiding detection mechanism; 401 material guiding roller mounting plate; 402. a mounting rack of the A-type laser micrometer; 403. a laser micrometer; 404; a B-type laser micrometer mounting rack; 405. a roller mounting shaft; 406. a material guiding roller.
Detailed Description
Referring to fig. 1 and 2, the mask machine material rack capable of intelligently correcting deviation comprises a material rack 100, three cloth unwinding devices 200 for placing non-woven fabrics, cotton gauze or melt-blown fabrics and a nose wire coil 300, wherein the cloth unwinding devices 200, the nose wire coil 300 and a material guide detection mechanism 400 are arranged on the material rack 100. The material rack 100 adopts a structure of welding a rectangular pipe and a steel plate, and the periphery of the material rack is connected with stainless steel protective covers 102 and 103. Cloth unwinding device 200 includes a spool and installs in the outside roll yarn cloth 201 of spool, and the inner of spool sets up on work or material rest 100 through bearing device the exit of three cloth unwinding device 200's gauze material 201 sets up guide detection mechanism 400, and guide detection mechanism 400 includes laser micrometer 403 between bearing device and the work or material rest, be equipped with unipolar robot drive arrangement, unipolar robot drive arrangement's input control end and laser micrometer 403's output control end are connected.
Referring to fig. 1 to 4, the cloth unwinding device 200 is disposed on the material frame 100: the gauze 201 is placed outside a scroll, the scroll is a key type inflatable shaft 204, the rear part of the key type inflatable shaft 204 is installed on an inflatable shaft installation seat 208 through a bearing device, the bearing device comprises two deep groove ball bearings 205, the middle parts of the two deep groove ball bearings 205 are separated by an inner spacer 206 and an outer spacer 207, and the outer sides of the two deep groove ball bearings are respectively pressed inside a bearing seat 203 by a front bearing cover 202 and a rear bearing cover 209; the bearing block 203 is in turn attached to an air shaft mount 208. A brake wheel 211 is arranged at the inner end of the key type air inflation shaft 204, and the brake wheel 211 is arranged at the tail part of the key type air inflation shaft 204 through a key block and a bolt; the brake wheel 211 is sleeved with a flat adhesive tape 210, one end of the flat adhesive tape 210 is wound at one end of an adhesive tape fixing rod 217, the other end of the adhesive tape fixing rod 217 is provided with threads and is connected to the inflatable shaft mounting seat 208, the other end of the flat adhesive tape is perforated and is connected with an adjusting screw rod 213 with a hole at the same end through an extension spring 212, the other end of the adjusting screw rod 213 is connected to a bottom plate of the inflatable shaft mounting seat 208, and the tightness of the cloth output by the cloth unwinding device 200 can be adjusted through adjusting the length of the threads meshed with the mounting seat through the adjusting screw rod.
The single-shaft robot driving device comprises a single-shaft robot 215 and a single-shaft robot sliding plate 214, the single-shaft robot 215 is driven by a servo motor, and a ball screw and a linear guide rail in the single-shaft robot drive device are used for driving the single-shaft robot sliding plate 214 to move left and right; welding a robot mounting plate 101 in the stack 100, wherein the single-shaft robot 215 is fixed on the robot mounting plate 101 through bolts; the single-shaft robot sliding plate 214 is of a U-shaped structure, two side wings are connected with the inflatable shaft mounting seat 208, and the middle part of the single-shaft robot sliding plate is sunken to avoid a robot cover plate 216; the air shaft mounting seat 208 is connected with the single-shaft robot sliding plate 214 through bolts; when the single-shaft robot sliding plate 214 moves left and right, the inflatable shaft mounting seat 208 and the gauze rack 200 on the inflatable shaft mounting seat are driven to move left and right.
Referring to fig. 1, 2, 6 and 7, the material guiding detection mechanism 400 is disposed at the middle of the left side of the material rack 100: two material guide roller mounting plates 401 are arranged, one roller mounting plate 401 is fixed on the material rack 100 through bolts, the other roller mounting plate 401 clamps four roller mounting shafts 405 between the two roller mounting plates 401 through bolts, and the four roller mounting shafts 405 are vertically arranged; each roller mounting shaft 405 is provided with a material guiding roller 406, and two ends of the material guiding roller 406 are provided with bearings and check rings to ensure smooth rotation of the rollers; the gauze 201 on the three cloth unreeling devices is led out from the space between a first roller and a second roller, the space between the second roller and a third roller and the space between a third roller and a fourth roller in sequence, and is conveyed to a downstream mechanism of the mask machine, and two A-type laser micrometer mounting frames 402 are respectively fixed on two guide roller mounting plates 401 through bolts between the first roller and the second roller from top to bottom, the two A-type laser micrometer mounting frames 402 are oppositely mounted, and the angle is consistent with that of the output gauze; between the second roller and the third roller, two guide roller mounting plates 401 are fixed with another two A-type laser micrometer mounting frames 402 through bolts, and the two A-type laser micrometer mounting frames 402 are oppositely mounted on the right side of the mounting frame on the upper layer and have the same angle with the output gauze; between the third roller and the fourth roller, a pair of B-type laser micrometer mounting frames 404 are fixed on the two material guide roller mounting plates 401 through bolts, the length of the B-type laser micrometer mounting frames 404 is slightly longer than that of the A-type laser micrometer mounting frames 402, interference with the A-type laser micrometer mounting frames of the first layer is avoided, and the two material guide roller mounting frames are oppositely mounted and have the same angle with the output gauze. The laser micrometer 403 is installed on all the a-type laser micrometer mounting rack 402 and the B-type laser micrometer mounting rack 404. Each laser micrometer 403 comprises a transmitter and a receiver which are respectively arranged above and below the output gauze, and the distance between the transmitters and the receivers of the laser micrometer 403 on two sides is slightly larger than the width of the output gauze. When the gauze material 201 of cloth unwinding device 200 output takes place the skew, shelter from the laser area between laser micrometer 403 transmitter and the receiver, laser micrometer 403 signals, unipolar robot 215 receives feedback signal, the servo motor of robot starts, through inside ball screw and linear guide transmission, it removes about driving unipolar robot slide 214, when unipolar robot slide 214 removes, it drives cloth unwinding device 200 reverse movement through physiosis axle mount pad 208, until the output gauze does not shelter from laser micrometer 403 again, unipolar robot 215 stop work.
Referring to fig. 1, 2 and 5, a nose coil 300 is provided on the stack 100: the nose wire 302 is placed in the middle of the nose wire roll 300, the nose wire roll 300 is connected to the nose wire roll 301, and the nose wire roll 301 can be disposed on the stack 100 by using a bearing device as described in the cloth unwinding device 200. Other parts and structures are the same as or similar to those of the cloth unwinding device 200, and will not be described in a repeated manner.
The working principle of the utility model is as follows:
the cloth unwinding device 200 and the nose thread roll 300 on the mask machine rack 100 output gauze 201 (non-woven fabric, cotton gauze, melt-blown fabric and the like) and nose thread 302 through the transmission of a downstream mechanism of the mask machine; when the gauze 201 of cloth unwinding device 200 output takes place the skew, shelter from the laser area between laser micrometer 403 transmitter and the receiver, laser micrometer 403 signals, unipolar robot 215 receives feedback signal, and robot servo motor starts, through inside ball screw and linear guide transmission, drives cloth unwinding device 200 reverse movement, and laser micrometer 403 is no longer sheltered from to the gauze of output, unipolar robot 215 stop work.
The nose wire coil 300 can also be automatically adjusted by controlling the movement of the single-axis robot as required when being conveyed to the downstream mechanism of the mask machine.

Claims (6)

1. The utility model provides a gauze mask machine work or material rest that intelligence was rectified, includes work or material rest (100), three cloth unwinding device (200) and a nose line material book (300) of placing non-woven fabrics, cotton gauze cloth or melt-blown cloth, cloth unwinding device (200) include a spool and install in spool outside gauze material (201), and the inside of spool passes through bearing device and sets up on work or material rest (100), its characterized in that: the outlet of the gauze material (201) of the three cloth unwinding devices (200) is provided with a guide detection mechanism (400), the guide detection mechanism (400) comprises a laser micrometer (403), a single-shaft robot driving device is arranged between the bearing device and the material rack, and the input control end of the single-shaft robot driving device is connected with the output control end of the laser micrometer (403).
2. The intelligent rectification mask machine material frame according to claim 1, which is characterized in that: the reel is a key type inflatable shaft (204), the rear part of the key type inflatable shaft (204) is installed on an inflatable shaft installation seat (208) through a bearing device, the bearing device comprises two deep groove ball bearings (205), the middles of the two deep groove ball bearings (205) are separated by an inner spacer (206) and an outer spacer (207), and the outer sides of the two deep groove ball bearings are respectively pressed inside a bearing seat (203) through a front bearing cover (202) and a rear bearing cover (209); the bearing seat (203) is connected to the air expansion shaft mounting seat (208).
3. The intelligent rectification mask machine material frame according to claim 2, wherein: a brake wheel (211) is arranged at the inner end of the key type air inflation shaft (204), and the brake wheel (211) is arranged at the tail part of the key type air inflation shaft (204) through a key block and a bolt; the brake wheel (211) is sleeved with a flat adhesive tape (210), one end of the flat adhesive tape (210) is wound at one end of an adhesive tape fixing rod (217), the other end of the adhesive tape fixing rod (217) is provided with threads and is connected to an inflatable shaft mounting seat (208), the other end of the flat adhesive tape is perforated and is connected with an adjusting screw rod (213) with a hole at the same end through a tension spring (212), the other end of the adjusting screw rod (213) is connected to a bottom plate of the inflatable shaft mounting seat (208), and the tightness of cloth output by the cloth unwinding device (200) can be adjusted through the length of meshing threads of the adjusting screw rod and the mounting seat.
4. The intelligent rectification mask machine material frame according to claim 2, wherein: the single-shaft robot driving device comprises a single-shaft robot (215) and a single-shaft robot sliding plate (214), the single-shaft robot (215) is driven by a servo motor, and a ball screw and a linear guide rail in the single-shaft robot driving device are used for driving the single-shaft robot sliding plate (214) to move left and right; welding a robot mounting plate (101) in the rack (100), wherein the single-shaft robot (215) is fixed on the robot mounting plate (101) through bolts; the single-shaft robot sliding plate (214) is of a U-shaped structure, two side wings are connected with the inflatable shaft mounting seat (208), and the middle part of the single-shaft robot sliding plate is sunken to avoid a robot cover plate (216); the air expansion shaft mounting seat (208) is connected with the single-shaft robot sliding plate (214) through a bolt; when the single-shaft robot sliding plate (214) moves left and right, the air inflation shaft mounting seat (208) and the cloth unwinding device (200) on the air inflation shaft mounting seat are driven to move left and right.
5. The intelligent rectification mask machine material frame according to claim 1, which is characterized in that: the material guide detection mechanism (400) is arranged in the middle of the left side of the material rack (100): the material guide device is provided with two material guide roller mounting plates (401), one material guide roller mounting plate (401) is fixed on the material rack (100) through bolts, the other material guide roller mounting plate (401) clamps four roller mounting shafts (405) between the two material guide roller mounting plates (401) through bolts, the four roller mounting shafts (405) are vertically arranged, each roller mounting shaft (405) is provided with a material guide roller (406), and two ends of each material guide roller (406) are provided with a bearing and a retainer ring, so that smooth rotation of the rollers is ensured; gauze (201) on the three cloth unwinding device are derived from between first cylinder and the second cylinder, between second cylinder and the third cylinder and between third cylinder and the fourth cylinder in proper order, carry the low reaches mechanism of gauze mask machine, and in the both sides of each gauze (201), the symmetry sets up a pair of laser micrometer (403), and laser micrometer (403) set up on guide cylinder mounting panel (401) of both sides through the support respectively.
6. The intelligent rectification mask machine material frame according to claim 5, wherein: laser micrometer (403) include transmitter and receiver, when gauze (201) of cloth unwinding device (200) output takes place the skew, shelter from the laser area between laser micrometer (403) transmitter and the receiver, laser micrometer (403) signals, unipolar robot (215) receive feedback signal, robot servo motor starts, through inside ball screw and linear guide transmission, it removes about drive unipolar robot slide (214), when removing about unipolar robot slide (214), drive cloth unwinding device (200) reverse migration through physiosis axle mount pad (208), until the output gauze no longer shelters from laser micrometer (403), unipolar robot (215) stop work.
CN202020540377.7U 2020-04-13 2020-04-13 Mask machine work or material rest that intelligence was rectified Active CN211971220U (en)

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CN202020540377.7U CN211971220U (en) 2020-04-13 2020-04-13 Mask machine work or material rest that intelligence was rectified

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Application Number Priority Date Filing Date Title
CN202020540377.7U CN211971220U (en) 2020-04-13 2020-04-13 Mask machine work or material rest that intelligence was rectified

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111348464A (en) * 2020-04-13 2020-06-30 巨轮中德机器人智能制造有限公司 Intelligent deviation correction mask machine material rack

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111348464A (en) * 2020-04-13 2020-06-30 巨轮中德机器人智能制造有限公司 Intelligent deviation correction mask machine material rack

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