CN211966044U - A universal flange drilling die - Google Patents
A universal flange drilling die Download PDFInfo
- Publication number
- CN211966044U CN211966044U CN201921861077.2U CN201921861077U CN211966044U CN 211966044 U CN211966044 U CN 211966044U CN 201921861077 U CN201921861077 U CN 201921861077U CN 211966044 U CN211966044 U CN 211966044U
- Authority
- CN
- China
- Prior art keywords
- drill sleeve
- drilling die
- drill
- bottom plate
- positioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Drilling And Boring (AREA)
Abstract
本新型涉及一种通用型法兰钻模,属于机械部件加工工装领域,尤其用于钻孔加工的工装领域。它包括钻模底板、转动支架、钻套组件和定位销;其中钻模底板为圆盘状零件,在钻模底板上沿圆周方向均匀开有等分角度槽,在钻模底板上设有转动支架,转动支架的固定端设置在钻模底板圆周的中心点位置,自由端可以绕固定端旋转,在转动支架上设置钻套和钻套组件。本新型的有益效果在于:大大提高了其通用性,降低工装制造成本和管理成本,提高工作效率。
The new model relates to a universal flange drilling die, belonging to the field of machining tooling for mechanical parts, in particular to the field of tooling for drilling processing. It includes a bottom plate of a drill die, a rotating bracket, a drill sleeve assembly and a positioning pin; wherein the bottom plate of the drill die is a disc-shaped part, and the bottom plate of the drill die is evenly divided into angular grooves along the circumferential direction, and the bottom plate of the drill die is provided with a rotary The fixed end of the rotating support is arranged at the center point of the circumference of the bottom plate of the drilling die, the free end can be rotated around the fixed end, and a drill sleeve and a drill sleeve assembly are arranged on the rotating support. The beneficial effects of the new model are: greatly improving its versatility, reducing tooling manufacturing costs and management costs, and improving work efficiency.
Description
技术领域technical field
本新型涉及一种通用型法兰钻模,属于机械部件加工工装领域,尤其用于钻孔加工的工装领域。The new model relates to a universal flange drilling die, which belongs to the field of tooling for machining parts, especially the field of tooling for drilling processing.
背景技术Background technique
在加工圆盘形法兰零件时,往往需要根据法兰零件孔的要求设计专用的钻模板,当法兰上孔心距有变化时,即需要设计不同的钻模板,同时需根据钻模孔数设计相应数量配套钻套,从而造成了钻模板通用性差。新钻模板的设计不仅造成钻模工装制造成本及管理成本增加,而且钻模板加工需要时间,极大降低了加工效率。When processing disc-shaped flange parts, it is often necessary to design a special drilling template according to the requirements of the flange part holes. When the center distance of the holes on the flange changes, different drilling templates need to be designed. The corresponding number of matching drill sleeves are designed, resulting in poor universality of the drill template. The design of the new drilling template not only increases the manufacturing cost and management cost of the drilling template, but also takes time to process the drilling template, which greatly reduces the processing efficiency.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本新型提供了一种通用型法兰钻模,能解决现有法兰钻模板通用性差、成本高问题,并降低钻模库存管理的时间。In view of the above problems, the present invention provides a universal flange drilling die, which can solve the problems of poor versatility and high cost of the existing flange drilling template, and reduce the time for inventory management of the drilling die.
为解决上述问题,本发明采取的技术方案为:一种通用型法兰钻模,包括钻模底板、转动支架、钻套组件和定位销;In order to solve the above problems, the technical scheme adopted by the present invention is: a universal flange drilling die, comprising a drilling die bottom plate, a rotating bracket, a drilling sleeve assembly and a positioning pin;
其中钻模底板为圆盘状零件,在钻模底板上沿圆周方向均匀开有等分角度槽,Among them, the bottom plate of the drill mold is a disc-shaped part, and there are equally divided angle grooves evenly divided along the circumferential direction on the bottom plate of the drill mold.
在钻模底板上设有转动支架,转动支架的固定端设置在钻模底板圆周的中心点位置,自由端可以绕固定端旋转,在转动支架上设置钻套和钻套组件。A rotating bracket is arranged on the bottom plate of the drilling die, the fixed end of the rotating bracket is arranged at the center point of the circumference of the bottom plate of the drilling die, the free end can rotate around the fixed end, and a drill sleeve and a drill sleeve assembly are arranged on the rotating bracket.
如上所述的一种通用型法兰钻模,其中,所述的钻模底板上沿圆周向,均匀设置若干个定位槽,定位槽设置在等分角度槽之间,沿定位槽深度方向设置刻度标尺,在定位槽上设置定位销。A general-purpose flange drilling die as described above, wherein a plurality of positioning grooves are evenly arranged on the bottom plate of the drilling die along the circumferential direction, and the positioning grooves are arranged between the equally divided angle grooves and are arranged along the depth direction of the positioning grooves. Scale ruler, set the positioning pin on the positioning groove.
如上所述的一种通用型法兰钻模,其中,等分角度槽的数量为24个,沿钻模底板圆周方向均匀分布。A universal flange drilling die as described above, wherein the number of equally divided angle grooves is 24, which are evenly distributed along the circumferential direction of the bottom plate of the drilling die.
如上所述的一种通用型法兰钻模,其中,所述的定位槽的截面呈“干”字型。A universal flange drilling die as mentioned above, wherein the cross section of the positioning groove is in a "dry" shape.
如上所述的一种通用型法兰钻模,其中,所述的定位槽共有三个。In the above-mentioned universal flange drilling die, there are three positioning grooves in total.
如上所述的一种通用型法兰钻模,其中,所述的转动支架为长条形零件,在转动支架的固定端设置定位轴孔,在转动支架的自由端设置孔定位槽,在定位轴孔与孔定位槽之间设置支撑螺钉孔。A general-purpose flange drilling die as described above, wherein the rotating support is an elongated part, a positioning shaft hole is set at the fixed end of the rotating support, a hole positioning groove is set at the free end of the rotating support, and a positioning hole is set at the fixed end of the rotating support. A support screw hole is arranged between the shaft hole and the hole positioning groove.
如上所述的一种通用型法兰钻模,其中,转动支架的固定端通过连接组件设置在钻模底板上,该连接组件包括定位轴,定位轴穿过转动支架的定位轴孔和钻模底板中心点的孔,定位轴为倒置的“T”型零件,在定位轴的底端设置螺纹孔,在螺纹孔中设置拉紧螺钉及垫片,在定位轴与转动支架的连接面上设置轴承。A kind of universal flange drilling die as described above, wherein, the fixed end of the rotating support is arranged on the bottom plate of the drilling die through a connecting assembly, and the connecting assembly includes a positioning shaft, and the positioning shaft passes through the positioning shaft hole of the rotating support and the drilling die The hole at the center point of the bottom plate, the positioning shaft is an inverted "T"-shaped part, a threaded hole is set at the bottom end of the positioning shaft, a tension screw and a washer are set in the threaded hole, and a connection surface between the positioning shaft and the rotating bracket is set bearing.
如上所述的一种通用型法兰钻模,其中,在转动支架上设置钻套底座,在钻套底座上设置钻套,钻套底座和钻套通过钻套组件和调节螺栓设置在转动支架上。A kind of universal flange drilling die as mentioned above, wherein, a drill sleeve base is provided on the rotating support, a drill sleeve is provided on the drill sleeve base, and the drill sleeve base and the drill sleeve are arranged on the rotating support through the drill sleeve assembly and the adjusting bolt. superior.
如上所述的一种通用型法兰钻模,其中,所述的钻套底座的截面为倒置的“山”字型,在中心设有贯穿零件的通孔,在中心的通孔处设置钻套固定槽,在钻套底座的顶面设有钻套安装槽。A general-purpose flange drilling die as described above, wherein the cross section of the base of the drill sleeve is an inverted "mountain" shape, a through hole penetrating the part is arranged in the center, and a drill is arranged at the through hole in the center. The sleeve fixing groove is provided with a drill sleeve installation groove on the top surface of the drill sleeve base.
如上所述的一种通用型法兰钻模,其中,钻套为带有通孔的圆筒型零件,钻套顶端的外表面设有凸出外圆,在凸出外圆的下方设有两侧设计两耳台肩。A universal flange drilling die as described above, wherein the drill sleeve is a cylindrical part with a through hole, the outer surface of the top of the drill sleeve is provided with a protruding outer circle, and two sides are provided below the protruding outer circle. Designed with shoulders on both ears.
本新型的有益效果在于:其通过定位销对法兰工件精准定位,通过可转动支架与沿径向可精准调节的钻套底座、内孔尺寸可更换的钻套相配合完成法兰钻孔,故针对相同孔数、不同孔心距、不同孔径的法兰工件不需要单独配置钻模板,设计合理,大大提高了其通用性,降低工装制造成本和管理成本,提高工作效率。The beneficial effect of the new type is that the flange workpiece is precisely positioned by the positioning pin, and the flange drilling is completed through the cooperation of the rotatable bracket with the drill sleeve base that can be precisely adjusted in the radial direction and the drill sleeve with the inner hole size replaceable. Therefore, for flange workpieces with the same number of holes, different hole center distances, and different diameters, there is no need to configure a drill template separately. The design is reasonable, which greatly improves its versatility, reduces tooling manufacturing costs and management costs, and improves work efficiency.
附图说明Description of drawings
图1为本新型一种通用型法兰钻模结构示意图;Fig. 1 is the structural schematic diagram of a new type of universal flange drilling die;
图2为图1的俯视示意图;Fig. 2 is the top view schematic diagram of Fig. 1;
图3为钻模底板结构示意图Figure 3 is a schematic diagram of the structure of the bottom plate of the drilling die
图4为图3中A向放大图Fig. 4 is an enlarged view of the direction A in Fig. 3
图5为转动支架结构示意图Figure 5 is a schematic diagram of the structure of the rotating bracket
图6为连接组件结构示意图Figure 6 is a schematic diagram of the structure of the connection assembly
图7为钻套底座主视图Figure 7 is the front view of the drill sleeve base
图8为图6的俯视图FIG. 8 is a top view of FIG. 6
图9为图6的右视图Fig. 9 is a right side view of Fig. 6
图10为钻套结构图Figure 10 is a structural diagram of the drill sleeve
图11为图9的俯视图FIG. 11 is a top view of FIG. 9
图12为定位销结构图Figure 12 is a structural diagram of the positioning pin
图13为图11的俯视图FIG. 13 is a top view of FIG. 11
附图中附图标记说明:1-钻模底板;2-转动支架;3-钻套底座;4-钻套;5-钻套组件;6-调节螺栓;7-连接组件;8-光栅传感器;9-刻度标尺;10-定位销;31-等分角度槽;32-定位槽;33-中心轴承座;41-定位轴孔;42-支撑螺钉孔;43-孔定位槽4;51- 定位轴;52-轴承;53-垫片;54-拉紧螺钉;63-钻套安装槽;61-钻套固定槽;62-底座安装滑动槽;71-凸出外圆;72-两侧设计两耳台肩。Description of reference numerals in the accompanying drawings: 1-drill die bottom plate; 2-rotating support; 3-drill sleeve base; 4-drill sleeve; 5-drill sleeve assembly; 6-adjusting bolt; 7-connection assembly; 8-grating sensor ;9-scale ruler;10-positioning pin;31-equal angle groove;32-positioning groove;33-center bearing seat;41-positioning shaft hole;42-support screw hole;43-hole positioning groove4;51- Positioning shaft; 52-bearing; 53-washer; 54-tightening screw; 63-drill sleeve installation groove; 61-drill sleeve fixing groove; 62- base installation sliding groove; 71- protruding outer circle; Shoulders on both ears.
具体实施方式Detailed ways
本发明一种通用型法兰钻模,如图1和图2所示,包括钻模底板1、转动支架2、连接组件7、钻套组件5和定位销10。A universal flange drilling die of the present invention, as shown in FIG. 1 and FIG. 2 , includes a drilling die base plate 1 , a rotating
如图3所示,钻模底板1上开有等分角度槽31、定位槽32和中心轴承座33。定位槽为钻模底板上开出的3个等分T型槽,槽边设有刻度标尺(如图3中A向放大图)。As shown in FIG. 3 , the bottom plate 1 of the drill die is provided with an equally
如图5所示,转动支架2上开有定位轴孔41、支撑螺钉孔42和孔定位槽43;支撑螺钉6端面为球面,装在支撑螺钉孔42上,起支撑作用,并保证支架在转动过程中滑动流畅;As shown in FIG. 5, the rotating
转动支架2与钻模底板1通过连接组件7安装并固定(如图5所示);连接组件7 包括定位轴51、轴承52、垫片53、拉紧螺钉54;先将定位轴51下端通过轴承52与钻模底板的中心轴承座33连接,由拉紧螺钉54连接并固定定位轴51与中心轴承座33,拉紧螺钉54与轴承座之间装有垫片,避免支架转动过程中咬死;再将定位轴51上端由螺母固定在转动支架的定位轴孔上,螺母与支架之间加垫片。The
钻套组件5包括钻套底座3、钻套4和调节螺栓6;钻套底座上开有钻套安装槽63、钻套固定槽61和底座安装滑动槽62(见图6-8);钻套底座通过安装滑动槽嵌在支架上的孔定位槽上(见图4);钻套上部设计为凸出外圆71,两侧设计两耳台肩72,将两耳台肩装入钻套底座上的钻套安装槽,旋转一定角度卡入钻套固定槽,使钻套轴向自由度被限制,钻套固定后其凸出外圆高出钻套底座上端面,可方便手持装卸,凸出外圆外径大于钻套底座安装槽最大尺寸,可避免卡铁屑,引起钻套卡死,不便取出,钻套下端外圆尺寸与钻模底板上等分角度槽尺寸相配合,同时限制转动支架同向转动,钻套依据实际加工法兰孔尺寸更换。支架定位轴孔中心、支架支撑螺钉孔中心、支架孔定位槽与钻套组件中心保持在同一轴线上。The
定位销10装于钻模底板上的定位槽中,分上下两部分,下部分为T型,可在定位槽中滑动,上部分由螺钉连接,起固定和移动作用。The locating
所述钻模底板上开有等分角度槽、定位槽和中心轴承座,等分角度槽以孔数量为基准设计,定位槽为钻模底板上开出的3个等分T型槽,槽边设有刻度标尺;There are equally divided angle grooves, positioning grooves and central bearing seats on the bottom plate of the drilling mold. The equally divided angle grooves are designed based on the number of holes. The positioning grooves are three equally divided T-shaped grooves opened on the bottom plate of the drilling mold. There is a scale on the side;
所述转动支架上开有定位轴孔、孔定位槽和支撑螺钉孔;支撑螺钉安装于所述支撑螺钉孔处,支撑螺钉端面为球面,可起到支撑作用,在支架转动过程中保证转动流畅;钻套底座安装于所述孔定位槽上,侧边加装传感器,使用时,根据加工工件孔心距大小由传感器精准定位;定位轴孔上安装定位轴;The rotating bracket is provided with a positioning shaft hole, a hole positioning slot and a supporting screw hole; the supporting screw is installed at the supporting screw hole, and the end surface of the supporting screw is spherical, which can play a supporting role and ensure smooth rotation during the rotation of the bracket. ;The base of the drill sleeve is installed on the hole positioning groove, and the sensor is installed on the side. When in use, the sensor is accurately positioned according to the center distance of the workpiece to be processed; the positioning shaft is installed on the positioning shaft hole;
所述连接组件包括轴承、垫片、拉紧螺钉、定位轴;所述拉紧螺钉用于固定定位轴与轴承座,拉紧螺钉与轴承座之间安装垫片,避免支架转动过程中咬死;所述定位轴装于转动支架上的定位轴孔,下端通过轴承与钻模底板的轴承座连接,上端由螺母固定;The connecting assembly includes a bearing, a gasket, a tensioning screw, and a positioning shaft; the tensioning screw is used to fix the positioning shaft and the bearing seat, and a gasket is installed between the tensioning screw and the bearing seat to prevent the bracket from being seized during the rotation process. ; the positioning shaft is installed in the positioning shaft hole on the rotating bracket, the lower end is connected with the bearing seat of the bottom plate of the drilling die through a bearing, and the upper end is fixed by a nut;
所述钻套组件包括钻套底座、钻套和调节螺栓;钻套底座上设计有钻套安装槽、钻套固定槽和底座安装滑动槽,其通过所述底座安装滑动槽装夹于所述转动支架的孔定位槽两侧臂上;钻套通过钻套安装槽安装在所述钻套底座上,并通过钻套底座上的钻套固定槽固定;The drill sleeve assembly includes a drill sleeve base, a drill sleeve and an adjustment bolt; the drill sleeve base is designed with a drill sleeve installation groove, a drill sleeve fixing groove and a base installation sliding groove, which is clamped to the base through the base installation sliding groove. on the arms on both sides of the hole positioning groove of the rotating bracket; the drill sleeve is installed on the drill sleeve base through the drill sleeve installation groove, and is fixed by the drill sleeve fixing groove on the drill sleeve base;
所述定位销装于所述钻模底板上的定位槽中,分上下两部分,下部分为T型,可在定位槽中滑动,上部分由螺钉连接,起固定和移动作用,使用时,需使3个定位销所对应定位槽边刻度标尺读数相同,确保加工孔同心度。The locating pin is installed in the locating groove on the bottom plate of the drilling die, and is divided into upper and lower parts. The lower part is T-shaped and can slide in the locating groove. It is necessary to make the same reading of the scale scale on the edge of the positioning groove corresponding to the three positioning pins to ensure the concentricity of the machined holes.
所述钻套两侧设计两耳台肩,通过两耳台肩装入钻套底座上的钻套安装槽,旋转一定角度后卡入钻套底座上的钻套固定槽,使钻套轴向自由度被限制;钻套上部设计为凸出外圆,旋入钻套固定槽后其凸出外圆高出钻套底座上端面,且外径大于钻套底座安装槽最大尺寸,钻套下端外圆尺寸与钻模底板上等分角度槽尺寸相配合,限制转动支架的转动,钻套可根据实际法兰孔尺寸更换。Two shoulders are designed on both sides of the drill sleeve, which are inserted into the drill sleeve installation groove on the drill sleeve base through the two ears and shoulders, and then locked into the drill sleeve fixing groove on the drill sleeve base after rotating at a certain angle, so that the drill sleeve is axially The degree of freedom is limited; the upper part of the drill sleeve is designed to protrude from the outer circle. After screwing into the fixing groove of the drill sleeve, the protruding outer circle is higher than the upper end face of the drill sleeve base, and the outer diameter is larger than the maximum size of the installation groove of the drill sleeve base. The outer circle of the lower end of the drill sleeve The size is matched with the size of the equally divided angle grooves on the bottom plate of the drill die to limit the rotation of the rotating bracket, and the drill sleeve can be replaced according to the actual flange hole size.
所述钻套底座可沿钻模底板径向滑动调整位置,并通过调节螺栓固定。The drill sleeve base can be slid radially along the bottom plate of the drill die to adjust the position, and is fixed by adjusting bolts.
使用本新型时,将其放置于待加工法兰工件端面上,由钻模底板1上3个T型定位销10对工件外圆进行定位,保持3个对应刻度标尺9读数一致,以确保加工孔同心度,锁紧定位销,径向滑动钻套底座3,根据工件孔心距尺寸要求由光栅传感器8精确定位后,拧紧钻套底座上的调节螺栓6固定钻套底座,转动支架2使其与钻模底板上某个等分角度槽重合,安装所需求尺寸的钻套,使其下端沉入钻模底板上等分角度槽并固定,完成该钻孔工作,然后拿出钻套4,沿钻模底板一轴向方向转动支架,依次顺序完成规定数量的钻孔。When using the new model, place it on the end face of the flange workpiece to be processed, and position the outer circle of the workpiece by three T-shaped positioning pins 10 on the bottom plate 1 of the drill die, and keep the readings of the three corresponding scale scales 9 consistent to ensure processing. Hole concentricity, lock the locating pin, slide the
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921861077.2U CN211966044U (en) | 2019-10-31 | 2019-10-31 | A universal flange drilling die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921861077.2U CN211966044U (en) | 2019-10-31 | 2019-10-31 | A universal flange drilling die |
Publications (1)
Publication Number | Publication Date |
---|---|
CN211966044U true CN211966044U (en) | 2020-11-20 |
Family
ID=73352402
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201921861077.2U Expired - Fee Related CN211966044U (en) | 2019-10-31 | 2019-10-31 | A universal flange drilling die |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN211966044U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112548599A (en) * | 2020-11-27 | 2021-03-26 | 重庆智展齿轮传动有限公司 | Method for accurately machining large-diameter porous workpiece |
CN112743125A (en) * | 2019-10-31 | 2021-05-04 | 中核苏阀科技实业股份有限公司 | Universal flange drill jig |
-
2019
- 2019-10-31 CN CN201921861077.2U patent/CN211966044U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112743125A (en) * | 2019-10-31 | 2021-05-04 | 中核苏阀科技实业股份有限公司 | Universal flange drill jig |
CN112548599A (en) * | 2020-11-27 | 2021-03-26 | 重庆智展齿轮传动有限公司 | Method for accurately machining large-diameter porous workpiece |
CN112548599B (en) * | 2020-11-27 | 2022-11-18 | 重庆智展齿轮传动有限公司 | Method for accurately machining large-diameter porous workpiece |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN201871978U (en) | Indexing fixture for drilling on cone and ratholing on cylinder | |
CN202199805U (en) | Fixture for radial indexing drilling of pipe fitting | |
CN204524841U (en) | For the eccentric clamp of crank shaft of bent axle car eccentric throw processing | |
CN202240616U (en) | Multi-position valve body processing jig | |
CN105312629B (en) | Flange disc type work circumference equal dividing positions hole tool | |
CN211966044U (en) | A universal flange drilling die | |
CN203622190U (en) | Assembly fixture for cylindrical grinding of overlong axis parts | |
CN205733903U (en) | A kind of shaft shoulder inclined hole boring grab | |
CN109663936B (en) | A kind of special equipment for lathe for processing arc sheet parts and using method thereof | |
CN102513847B (en) | Frock clamp for circumferentially processing uniformly-distributed chutes on disc-typed workpiece | |
CN202701457U (en) | Disc-type component drilling tool | |
CN201792056U (en) | Rotary tapping clamp | |
CN112743125A (en) | Universal flange drill jig | |
CN204450016U (en) | A kind of dish cover part family formation turning attachment | |
CN215317139U (en) | Special Fixture for Irregular Fork Head Turntable of Transmission Shaft | |
CN202877589U (en) | Multi-angle drilling machining device | |
CN211332335U (en) | Crankshaft clamp | |
CN213136346U (en) | Eccentric adjustment type centering fixture for grinding of three-eccentric butterfly valve sealing ring or valve body | |
CN210755194U (en) | Adjustable turning instrument of semi-open three-dimensional flow impeller | |
CN205237151U (en) | Ring flange location system casement utensil | |
CN203509680U (en) | Composite angle deep hole machining device | |
CN107825199A (en) | A kind of turning clamp and method for the processing of holes inner hole of bearing seat | |
CN210790113U (en) | A jig with multi-angle adjustment | |
CN211889028U (en) | A tool holder mounted on the tailstock of a lathe | |
CN209632531U (en) | Fixture for laser drilling of arc surface of workpiece |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201120 |