CN211965488U - Multi-station pipe bending device - Google Patents
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- CN211965488U CN211965488U CN202020307474.1U CN202020307474U CN211965488U CN 211965488 U CN211965488 U CN 211965488U CN 202020307474 U CN202020307474 U CN 202020307474U CN 211965488 U CN211965488 U CN 211965488U
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- 238000005452 bending Methods 0.000 title claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 25
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及管道加工设备领域,尤其是一种多工位弯管装置。The utility model relates to the field of pipeline processing equipment, in particular to a multi-station pipe bending device.
背景技术Background technique
目前,在管材的利用过程中,为满足各种需求需要把管材折弯成各种角度,一般弯管方法基本都是采用弯管机进行冷弯加工,现有的弯管机采用人工操作,在弯管的过程中,费时费力,同一时间只能对一个工件进行加工,且不同规格的钢管需要设置多个对应的折弯装置进行生产,生产效率低,在加工时,由于人工用力不均,每次弯管只能凭观察和感觉来判断是否把管材弯到合适角度,而且在对工件折弯时,工件的位置容易发生偏差和移位,稳定性不高,影响正常加工,导致工件不合格,造成人力物力的浪费,增加了成本,钢管折弯后容易形成卡死,不方便取出。At present, in the process of using pipes, in order to meet various needs, the pipes need to be bent into various angles. The general pipe bending method basically uses a pipe bending machine for cold bending processing. The existing pipe bending machine adopts manual operation. In the process of pipe bending, it is time-consuming and labor-intensive. Only one workpiece can be processed at the same time, and different specifications of steel pipes need to be produced with multiple corresponding bending devices, resulting in low production efficiency. During processing, due to the uneven labor force , Every time the pipe is bent, it can only be judged by observation and feeling whether to bend the pipe to an appropriate angle, and when bending the workpiece, the position of the workpiece is prone to deviation and displacement, and the stability is not high, which affects the normal processing and causes the workpiece. Unqualified, resulting in a waste of manpower and material resources, increasing the cost, the steel pipe is easy to be stuck after bending, and it is inconvenient to take out.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型的目的在于提供一种工作效率高,结构稳固、防止钢管移位且方便取出钢管的多工位弯管装置。In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a multi-position pipe bending device with high working efficiency, stable structure, prevention of displacement of steel pipes and easy removal of steel pipes.
本实用新型所采用的技术方案为:The technical scheme adopted by the utility model is:
一种多工位弯管装置,包括机架,机架的顶部设有弯头组件,且其底部设有旋转驱动机构,弯头组件包括旋转夹具、转架和将钢管固定于旋转夹具上的第一压合机构,旋转驱动机构与转架连接,且其输出端与旋转夹具同轴心,旋转夹具通过轴承与转架连接,且其外侧设有若干个弯管槽,弯头组件的一侧设有固定夹具,固定夹具的一侧设有与弯管槽数量相同的定位槽,转架上设有伸缩件,旋转夹具的顶部设有凸块,伸缩件的输出端活动贴合于凸块的一侧,旋转夹具包块圆弧部和直线部,直线部与圆弧部连接,凸块设置于直线部的上侧。A multi-station pipe bending device includes a frame, an elbow assembly is arranged on the top of the frame, and a rotary drive mechanism is arranged at the bottom of the frame, and the elbow assembly includes a rotating fixture, a turn frame and a steel pipe fixed on the rotating fixture. The first pressing mechanism, the rotary drive mechanism is connected with the turret, and its output end is coaxial with the rotating fixture, the rotating fixture is connected with the turret through a bearing, and a number of elbow grooves are arranged on the outside of the elbow assembly. The side is provided with a fixed fixture, one side of the fixed fixture is provided with the same number of positioning grooves as the number of elbow grooves, the turret is provided with a telescopic piece, the top of the rotating fixture is provided with a convex block, and the output end of the telescopic piece is movably attached to the convex. On one side of the block, the rotating fixture wraps the circular arc part and the linear part of the block, the linear part is connected with the circular arc part, and the convex block is arranged on the upper side of the linear part.
作为优选,第一压合机构包括第一气缸以及与第一气缸连接的第一固定块,第一固定块与直线部对应,且其一侧设有与弯管槽对应的第一固定槽,定位槽的一侧设有第二压合机构,第二压合机构包括第二气缸以及与第二气缸连接的第二固定块,第二固定块的一侧设有与定位槽对应的第二固定槽,第二气缸固定于机架上。Preferably, the first pressing mechanism includes a first cylinder and a first fixing block connected to the first cylinder, the first fixing block corresponds to the straight portion, and a first fixing groove corresponding to the elbow groove is provided on one side of the first fixing block, One side of the positioning groove is provided with a second pressing mechanism, the second pressing mechanism includes a second cylinder and a second fixing block connected with the second cylinder, and one side of the second fixing block is provided with a second pressing mechanism corresponding to the positioning groove. A fixing slot, the second cylinder is fixed on the frame.
作为优选,直线部的上下两侧均设有凸起的边缘部,边缘部的一侧设有避让槽,第一固定块的上下两侧均设有L形卡块,第一气缸与转架滑动连接,转架上固定设有第三气缸,第三气缸的输出端与第一气缸连接。Preferably, the upper and lower sides of the linear portion are provided with raised edge portions, one side of the edge portion is provided with an escape groove, the upper and lower sides of the first fixing block are provided with L-shaped clamping blocks, the first cylinder and the turret are provided with A third cylinder is fixed on the turret, and the output end of the third cylinder is connected with the first cylinder.
作为优选,第一气缸的输出端与第一固定块通过螺纹连接,第二气缸的输出端与第二固定块通过螺纹连接。Preferably, the output end of the first cylinder is connected with the first fixing block through threads, and the output end of the second cylinder is connected with the second fixing block through threads.
作为优选,旋转驱动机构包括电机、蜗轮、蜗杆和转轴,电机的输出端与蜗杆通过皮带连接,蜗杆与蜗轮啮合连接,蜗轮与转轴固定连接,转轴与转架固定连接。Preferably, the rotary drive mechanism includes a motor, a worm wheel, a worm and a rotating shaft. The output end of the motor is connected to the worm through a belt, the worm is meshed with the worm wheel, the worm wheel is fixedly connected to the rotating shaft, and the rotating shaft is fixedly connected to the turret.
作为优选,转轴与机架通过轴承连接,转轴的底部设有加固架,加固架与机架固定连接,且通过轴承与转轴连接。Preferably, the rotating shaft and the frame are connected through a bearing, and a reinforcing frame is provided at the bottom of the rotating shaft, and the reinforcing frame is fixedly connected with the frame and connected with the rotating shaft through a bearing.
作为优选,蜗轮设有圆形避空槽,转轴连接有圆盘,圆盘嵌于圆形避空槽内,且通过螺钉与蜗轮连接。Preferably, the worm gear is provided with a circular hollow groove, the rotating shaft is connected with a disc, the disc is embedded in the circular hollow groove, and is connected with the worm gear by screws.
作为优选,螺钉呈环状阵列设有四个。Preferably, four screws are provided in an annular array.
作为优选,蜗杆呈水平横置,且其两端均与机架通过轴承连接。Preferably, the worm is horizontal and horizontal, and both ends of the worm are connected with the frame through bearings.
作为优选,伸缩件为气缸。Preferably, the telescopic element is an air cylinder.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
该多工位弯管装置通过若干个定位槽和弯管槽对钢管进行定位,通过第一压合机构将钢管固定于旋转夹具后,旋转驱动机构带动弯头组件将钢管进行折弯,能同时对多个钢管进行折弯,效率更高,通过伸缩件顶紧凸块,使旋转夹具固定,加工时更加稳固,通过伸缩件松开凸块,使旋转夹具可动,方便取出钢管,防止卡死,通过L形卡块卡紧于边缘部,防止第一固定块因受力而产生松动,通过第二压合机构将钢管压向定位槽,进一步防止钢管移位。The multi-position pipe bending device positions the steel pipe through several positioning grooves and pipe bending grooves. After the steel pipe is fixed on the rotating fixture through the first pressing mechanism, the rotating drive mechanism drives the elbow assembly to bend the steel pipe, which can simultaneously bend the steel pipe. It is more efficient to bend multiple steel pipes. The protrusions are tightened by the telescopic parts, so that the rotating fixture is fixed, and the processing is more stable. The protrusions are loosened by the telescopic parts, so that the rotating fixture can be moved, which is convenient to take out the steel pipe and prevent jamming. Dead, the L-shaped clamping block is clamped to the edge to prevent the first fixing block from loosening due to force, and the steel pipe is pressed to the positioning groove by the second pressing mechanism to further prevent the steel pipe from shifting.
附图说明Description of drawings
图1为本实用新型的立体图。FIG. 1 is a perspective view of the utility model.
图2为本实用新型的主视图。Figure 2 is a front view of the utility model.
图3为本实用新型的左视图。Figure 3 is a left side view of the utility model.
图4为图3中A处的放大示意图。FIG. 4 is an enlarged schematic view of A in FIG. 3 .
图5为本实用新型的右视图。Figure 5 is a right side view of the utility model.
图6为图5中B处的放大示意图。FIG. 6 is an enlarged schematic view of B in FIG. 5 .
图7为旋转驱动机构的结构示意图。FIG. 7 is a schematic structural diagram of a rotary drive mechanism.
图8为蜗轮与转轴的连接示意图。Figure 8 is a schematic diagram of the connection between the worm gear and the rotating shaft.
图9为旋转夹具的结构示意图。FIG. 9 is a schematic view of the structure of the rotating fixture.
图10为第二压合机构的结构示意图。FIG. 10 is a schematic structural diagram of the second pressing mechanism.
图中:1.机架;2.弯头组件;3.旋转驱动机构;4.旋转夹具;5.转架;6.第一压合机构;7.弯管槽;8.固定夹具;9.定位槽;10.伸缩件;11.凸块;12.圆弧部;13.直线部;14.第一气缸;15.第一固定块;16.第一固定槽;17.第二压合机构;18.第二气缸;19.第二固定块;20.第二固定槽;21.边缘部;22.避让槽;23.L形卡块;24.第三气缸;25.电机;26.蜗轮;27.蜗杆;28.转轴;29.加固架;30.圆形避空槽;31.圆盘;32.螺钉。In the figure: 1. Frame; 2. Elbow assembly; 3. Rotary drive mechanism; 4. Rotary fixture; 5. Turn frame; 6. First pressing mechanism; 7. Elbow groove; .Locating slot; 10. Telescopic piece; 11. Bump; 12. Arc part; 13. Straight part; 14. First cylinder; 15. First fixing block; 16. First fixing slot; 17. Second pressing 18. The second cylinder; 19. The second fixing block; 20. The second fixing groove; 21. The edge part; 22. The avoidance groove; 26. Worm gear; 27. Worm; 28. Shaft; 29. Reinforcement frame; 30. Circular recess; 31. Disc; 32. Screw.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-10,本实用新型提供一种技术方案:一种多工位弯管装置,包括机架1,机架1的顶部设有弯头组件2,且其底部设有旋转驱动机构3,弯头组件2包括旋转夹具4、转架5和将钢管固定于旋转夹具4上的第一压合机构6,旋转驱动机构3与转架5连接,且其输出端与旋转夹具4同轴心,旋转夹具4通过轴承与转架5连接,且其外侧设有若干个弯管槽7,弯头组件2的一侧设有固定夹具8,固定夹具8的一侧设有与弯管槽7数量相同的定位槽9,转架5上设有伸缩件10,旋转夹具4的顶部设有凸块11,伸缩件10的输出端活动贴合于凸块11的一侧,旋转夹具4包块圆弧部12和直线部13,直线部13与圆弧部12连接,凸块11设置于直线部13的上侧。1-10, the present invention provides a technical solution: a multi-station pipe bending device, comprising a
为了方便对钢管进行定位,本实施例中,优选的,第一压合机构6包括第一气缸14以及与第一气缸14连接的第一固定块15,第一固定块15与直线部13对应,且其一侧设有与弯管槽7对应的第一固定槽16,定位槽9的一侧设有第二压合机构17,第二压合机构17包括第二气缸18以及与第二气缸18连接的第二固定块19,第二固定块19的一侧设有与定位槽9对应的第二固定槽20,第二气缸18固定于机架1上。In order to facilitate the positioning of the steel pipe, in this embodiment, preferably, the first
为了方便将钢管更牢固地固定于旋转夹具4上,进而使加工时更加稳固,本实施例中,优选的,直线部13的上下两侧均设有凸起的边缘部21,边缘部21的一侧设有避让槽22,第一固定块15的上下两侧均设有L形卡块23,第一气缸14与转架5滑动连接,转架5上固定设有第三气缸24,第三气缸24的输出端与第一气缸14连接。In order to conveniently fix the steel pipe on the
为了方便装置的拆卸与装配,本实施例中,优选的,第一气缸14的输出端与第一固定块15通过螺纹连接,第二气缸18的输出端与第二固定块19通过螺纹连接,目的是方便对第一固定块15和第二固定块19进行更换。In order to facilitate the disassembly and assembly of the device, in this embodiment, preferably, the output end of the
为了提高传动的平稳性,本实施例中,优选的,旋转驱动机构3包括电机25、蜗轮26、蜗杆27和转轴28,电机25的输出端与蜗杆27通过皮带连接,蜗杆27与蜗轮26啮合连接,蜗轮26与转轴28固定连接,转轴28与转架5固定连接。In order to improve the smoothness of transmission, in this embodiment, preferably, the
为了进一步提高传动的平稳性,本实施例中,优选的,转轴28与机架1通过轴承连接,转轴28的底部设有加固架29,加固架29与机架1固定连接,且通过轴承与转轴28连接。In order to further improve the stability of transmission, in this embodiment, preferably, the rotating
为了方便装置的拆卸与装配,本实施例中,优选的,蜗轮26设有圆形避空槽30,转轴28连接有圆盘31,圆盘31嵌于圆形避空槽30内,且通过螺钉32与蜗轮26连接,目的是方便蜗轮26与转轴28之间的装配或拆卸。In order to facilitate the disassembly and assembly of the device, in this embodiment, preferably, the
为了方便提高结构的稳固度,本实施例中,优选的,螺钉32呈环状阵列设有四个,目的是使蜗轮26与转轴28之间连接更稳固。In order to conveniently improve the stability of the structure, in this embodiment, preferably, four
为了进一步提高传动的平稳性,本实施例中,优选的,蜗杆27呈水平横置,且其两端均与机架1通过轴承连接。In order to further improve the stability of the transmission, in this embodiment, preferably, the
为了方便顶紧凸块11,本实施例中,优选的,伸缩件10为气缸。In order to facilitate the pressing of the
本实用新型的工作原理及使用流程:将钢管水平横置于定位槽9以及弯管槽7的一侧,通过驱动第二气缸18,并带动第二固定块19将钢管压合于第二固定槽20与定位槽9之间,驱动第一气缸14,并带动第一固定块15将钢管压合于第一固定槽16与弯管槽7之间,且使L形卡块23穿过避让槽22,然后驱动第三气缸24,并带动第一气缸14相对于转架5水平移动,使L形卡块23滑动贴合于边缘部21上,进而形成卡紧状态,防止第一固定块15因受力而产生松动,通过驱动伸缩件10顶紧凸块11,使旋转夹具4固定,加工时更加稳固,然后驱动电机25旋转,使电机25通过皮带带动蜗杆27旋转,进而通过蜗轮26带动转轴28旋转,转轴28带动转架5转动,使旋转夹具4和第一压合机构6夹着钢管转动,进而将钢管折弯,提高生产效率,第一压合机构6复位后,通过伸缩件10松开凸块11,使旋转夹具4可动,方便取出钢管,防止卡死。The working principle and use process of the utility model: the steel pipe is horizontally placed on one side of the
最后应说明的是:以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred example of the present utility model, and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020307474.1U CN211965488U (en) | 2020-03-12 | 2020-03-12 | Multi-station pipe bending device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020307474.1U CN211965488U (en) | 2020-03-12 | 2020-03-12 | Multi-station pipe bending device |
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| CN211965488U true CN211965488U (en) | 2020-11-20 |
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Granted publication date: 20201120 |