CN211964305U - a grinder - Google Patents
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- CN211964305U CN211964305U CN202020202688.2U CN202020202688U CN211964305U CN 211964305 U CN211964305 U CN 211964305U CN 202020202688 U CN202020202688 U CN 202020202688U CN 211964305 U CN211964305 U CN 211964305U
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Abstract
本实用新型提供一种磨式破碎机,包括机架、固定连接在所述机架上的锥体、转动连接在所述机架上且位于所述锥体上方的磨盘以及用于驱动所述磨盘转动的驱动电机,所述磨盘抵顶在所述锥体上,所述磨盘和所述锥体之间的间距从所述锥体的轴线向所述锥体的周缘方向逐渐减小,且所述磨盘和所述锥体之间的间距形成研磨腔,所述磨盘上开设有进料孔,所述机架上设置有与所述进料孔配合的进料斗。由于磨盘抵顶在锥体上,且磨盘和锥体之间的间距从锥体的轴线向锥体的周缘方向逐渐减小,经磨盘和锥体之间的间隙流出的石料必然会在磨盘的重力作用以及旋转研磨作用下被破碎,破碎形成的骨料的粒径较为均匀,且产量较高、骨料粒形较好。
The utility model provides a grinding crusher, comprising a frame, a cone fixedly connected to the frame, a grinding disc rotatably connected to the frame and located above the cone, and a grinding disc for driving the a drive motor for the rotation of the grinding disc, the grinding disc abuts on the cone, the distance between the grinding disc and the cone gradually decreases from the axis of the cone to the peripheral direction of the cone, and The distance between the grinding disc and the cone forms a grinding cavity, the grinding disc is provided with a feeding hole, and the frame is provided with a feeding hopper matched with the feeding hole. Since the grinding disc is abutting on the cone, and the distance between the grinding disc and the cone gradually decreases from the axis of the cone to the circumference of the cone, the stone flowing out through the gap between the grinding disc and the cone will inevitably be in the grinding disc. It is crushed under the action of gravity and rotary grinding, and the particle size of the aggregate formed by crushing is relatively uniform, the output is higher, and the shape of the aggregate is better.
Description
技术领域technical field
本实用新型涉及一种制砂设备,尤其是一种磨式破碎机。The utility model relates to a sand making equipment, in particular to a grinding crusher.
背景技术Background technique
在制砂生产中通常需要使用破碎机将石料破碎,现有破碎机类型通常包括鳄式破碎机、反击破碎机和圆锥破碎机,其中圆锥破碎机由于具有产量较高、骨料粒形较好等优点而广受欢迎。In sand production, it is usually necessary to use a crusher to crush the stone. The existing types of crushers usually include crocodile crusher, impact crusher and cone crusher. Among them, cone crusher has higher output and better aggregate shape. popular for its advantages.
现有的圆锥破碎机通常具有动锥体和环绕该动锥体布置的定椎体,其中动锥体通过一个偏心机构可以由各种旋转动力源驱动进行回转摆动,这样的破碎机是多个现有专利的主题。然而,由于动锥体是通过偏心机构实现回转摆动的,动锥体和定椎体之间的间距必然会随着动锥体的转动而不断变化,部分石料可能会未经破碎而直径从动锥体和定锥体之间流出,进而导致破碎形成的骨料的粒径差异较大,影响制砂品质。Existing cone crushers usually have a moving cone and a fixed cone arranged around the moving cone, wherein the moving cone can be driven by various rotary power sources to swing and swing through an eccentric mechanism. The subject of an existing patent. However, since the moving cone rotates and oscillates through an eccentric mechanism, the distance between the moving cone and the fixed cone will inevitably change with the rotation of the moving cone, and some stones may not be broken and the diameter will follow. The outflow between the cone and the fixed cone leads to a large difference in the particle size of the aggregate formed by crushing, which affects the quality of sand making.
此外,现有的圆锥破碎机通常是利用驱动电机驱动传动轴转动,进而带动套设在传动轴上的动锥体转动,启动功率相对较大。In addition, the existing cone crusher usually uses a drive motor to drive the transmission shaft to rotate, thereby driving the moving cone sleeved on the transmission shaft to rotate, and the starting power is relatively large.
有鉴于此,本申请人对破碎机的结构了深入的研究,遂有本案产生。In view of this, the applicant has conducted in-depth research on the structure of the crusher, resulting in this case.
实用新型内容Utility model content
本实用新型的目的在于提供一种破碎形成的骨料的粒径较为均匀的磨式破碎机。The purpose of the utility model is to provide a grinding-type crusher with a relatively uniform particle size of the aggregate formed by crushing.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种磨式破碎机,包括机架、固定连接在所述机架上的锥体、转动连接在所述机架上且位于所述锥体上方的磨盘以及用于驱动所述磨盘转动的驱动电机,所述磨盘抵顶在所述锥体上,所述磨盘和所述锥体之间的间距从所述锥体的轴线向所述锥体的周缘方向逐渐减小,且所述磨盘和所述锥体之间的间距形成研磨腔,所述磨盘上开设有进料孔,所述机架上设置有与所述进料孔配合的进料斗。A grinding crusher, comprising a frame, a cone fixedly connected to the frame, a grinding disc rotatably connected to the frame and located above the cone, and a drive for driving the grinding disc to rotate a motor, the grinding disc abuts on the cone, the distance between the grinding disc and the cone gradually decreases from the axis of the cone to the circumference of the cone, and the grinding disc and the cone gradually decrease. The distance between the cones forms a grinding cavity, the grinding disc is provided with a feeding hole, and the frame is provided with a feeding hopper matched with the feeding hole.
作为本实用新型的一种改进,所述磨盘上固定穿插有竖直布置的支撑杆,所述支撑杆的两端分别设置有花键段,各所述花键段上分别套设有可相对于对应的所述花键段滑动的花键套,各所述花键套上分别套设有支撑轴承,各所述支撑轴承外分别设置有固定连接在所述机架上的轴承座。As an improvement of the present invention, vertically arranged support rods are fixed and inserted on the grinding disc, two ends of the support rods are respectively provided with spline segments, and each spline segment is sleeved with a pair of opposite For the spline sleeves sliding on the corresponding spline segments, each of the spline sleeves is respectively sleeved with a support bearing, and the outside of each of the support bearings is respectively provided with a bearing seat fixedly connected to the frame.
作为本实用新型的一种改进,所述磨盘上套设有从动带轮,所述驱动电机的输出轴上安装有主动带轮,所述主动带轮和所述从动带轮之间套设有同步带。As an improvement of the present utility model, a driven pulley is sleeved on the grinding disc, a driving pulley is installed on the output shaft of the driving motor, and a driven pulley is sleeved between the driving pulley and the driven pulley. With timing belt.
作为本实用新型的一种改进,所述从动带轮或所述磨盘的上端面设置有端面轴承,所述端面轴承的上端面设置有固定连接在所述机架上的空气弹簧。As an improvement of the present invention, the upper end face of the driven pulley or the grinding disc is provided with an end face bearing, and the upper end face of the end face bearing is provided with an air spring fixedly connected to the frame.
作为本实用新型的一种改进,所述机架具有立柱和顶梁,所述立柱的上端固定连接或一体连接有外径小于所述立柱的螺杆,所述螺杆上套设有抵顶在所述立柱上端的垫板,所述顶梁套设在所述螺杆上并抵顶在所述垫板上,所述螺杆上还螺旋连接有压紧在所述顶梁上端面上的螺母,所述空气弹簧安装在所述顶梁上。As an improvement of the present utility model, the frame has a column and a top beam, the upper end of the column is fixedly connected or integrally connected with a screw with an outer diameter smaller than the column, and the screw is sleeved with a bearing against the column. The backing plate at the upper end of the column, the top beam is sleeved on the screw rod and abuts on the backing plate, and the screw is also screwed with a nut pressed on the upper end surface of the top beam, so The air spring is mounted on the top beam.
作为本实用新型的一种改进,所述进料孔有两个以上,各所述进料孔以所述磨盘的旋转轴线为中心匀布,As an improvement of the present utility model, there are more than two feeding holes, and each feeding hole is evenly distributed with the rotation axis of the grinding disc as the center,
作为本实用新型的一种改进,所述机架的下端设置有支脚和环绕所述锥体布置的环形出料斗。As an improvement of the present invention, the lower end of the frame is provided with feet and an annular discharge hopper arranged around the cone.
作为本实用新型的一种改进,所述机架上设置有环绕所述锥体布置的环形挡料板,所述环形挡料板和所述锥体之间形成与所述环形出料斗配合的落料通道。As an improvement of the present utility model, the frame is provided with an annular baffle plate arranged around the cone, and a space between the annular baffle plate and the cone that cooperates with the annular discharge hopper is formed. Blanking channel.
采用上述技术方案,本实用新型具有以下有益效果:Adopting the above-mentioned technical scheme, the utility model has the following beneficial effects:
1、由于磨盘抵顶在锥体上,且磨盘和锥体之间的间距从锥体的轴线向锥体的周缘方向逐渐减小,经磨盘和锥体之间的间隙流出的石料必然会在磨盘的重力作用以及旋转研磨作用下被破碎,破碎形成的骨料的粒径较为均匀,且产量较高、骨料粒形较好。1. Since the grinding disc is abutting on the cone, and the distance between the grinding disc and the cone gradually decreases from the axis of the cone to the circumference of the cone, the stone flowing out through the gap between the grinding disc and the cone will inevitably The grinding disc is crushed under the action of gravity and rotary grinding, and the particle size of the aggregate formed by crushing is relatively uniform, the output is higher, and the aggregate shape is better.
2、通过将磨盘设置在锥体上方,可利用重力进行打磨破碎,能耗相对较低。2. By setting the grinding disc above the cone, gravity can be used for grinding and crushing, and the energy consumption is relatively low.
3、通过将从动带轮套设在磨盘上,在磨盘的外周缘位置带动磨盘转动,启动功率相对较低。3. By setting the driven pulley on the grinding disc, the grinding disc is driven to rotate at the outer peripheral position of the grinding disc, and the starting power is relatively low.
4、通过设置花键段,当硬度较大的颗粒进入研磨腔难以被破碎时,可以通过顶起磨盘的方式从研磨腔流出,避免破坏磨盘或锥体。4. By setting the spline section, when the particles with higher hardness enter the grinding chamber and are difficult to be broken, they can flow out of the grinding chamber by jacking up the grinding disc to avoid damaging the grinding disc or cone.
附图说明Description of drawings
图1为本实用新型磨式破碎机的结构示意图;Fig. 1 is the structural representation of the utility model grinding crusher;
图2为本实用新型磨式破碎机的磨盘的主视结构示意图;Fig. 2 is the front view structure schematic diagram of the grinding disc of the utility model grinding crusher;
图3为本实用新型磨式破碎机的磨盘的俯视结构示意图。FIG. 3 is a schematic top view of the structure of the grinding disc of the grinding crusher of the present invention.
图中对应标示如下:The corresponding symbols in the figure are as follows:
10-机架; 11-底座;10-rack; 11-base;
12-立柱; 13-顶梁;12-column; 13-head beam;
14-螺杆; 15-垫板;14-screw; 15-backing plate;
16-螺母; 17-支脚;16-nut; 17-foot;
18-环形出料斗; 19-环形挡料板;18-annular discharge hopper; 19-annular baffle;
20-锥体; 21-研磨腔;20-cone; 21-grinding cavity;
30-磨盘; 31-支撑杆;30-grinding disc; 31-support rod;
32-花键段; 33-花键套;32-spline segment; 33-spline sleeve;
34-支撑轴承; 35-轴承座;34-support bearing; 35-bearing seat;
36-进料孔; 40-驱动电机;36-feed hole; 40-drive motor;
41-从动带轮; 42-主动带轮;41- driven pulley; 42- driving pulley;
43-端面轴承; 44-空气弹簧;43-face bearing; 44-air spring;
50-进料斗; 60-落料通道。50-feeding hopper; 60-blanking channel.
具体实施方式Detailed ways
下面结合具体实施例对实用新型做进一步的说明:The utility model is further described below in conjunction with specific embodiment:
如图1-图3所示,本实施例提供一种磨式破碎机,包括机架10、固定连接在机架10上的锥体20、转动连接在机架10上且位于锥体20上方的磨盘30以及用于驱动磨盘30转动的驱动电机40,其中,驱动电机40可以直接安装在机架10上,也可以安装在独立于机架10的架体上,且该驱动电机40的输出轴竖直布置。As shown in FIGS. 1-3 , the present embodiment provides a grinding crusher, which includes a
机架10具有底座11、两个以上分别固定连接在底座11上的立柱12和位于底座11上方的顶梁13,在本实施例中,以立柱12有两个为例进行说明,各立柱12的上端都固定连接或一体连接有外径小于对应立柱12的螺杆14,各螺杆14上都套设有抵顶在对应的立柱12上端的垫板15,顶梁13的两端分别一一对应套设在两个螺杆14上并抵顶在对应的垫板15上,且各螺杆14上还螺旋连接有压紧在顶梁13的上端面上的螺母16,这样可以通过改变垫板15的数量来调整顶梁13的高度位置。此外,机架10的下端设置有支脚17和环绕锥体20布置的环形出料斗18,当然,环形料斗18位于锥体20的下方。The
锥体20固定连接在底座11上,且锥体20的轴线位置开设有穿孔。磨盘30抵顶在锥体20的锥形面上且与锥体20同轴布置,具体的,磨盘30上固定穿插有竖直布置的支撑杆31,支撑杆31的两端分别设置有花键段32,各花键段32上分别套设有可相对于对应的花键段32滑动的花键套33,需要说明的是,花键套33的花键孔为通孔,且花键段32的长度大于对应的花键套33的长度。各花键套33上分别套设有支撑轴承34,各支撑轴承34外分别设置有固定连接在机架10上的轴承座35,其中,位于支撑杆31上端的轴承座35固定连接在顶梁13上,而位于支撑杆31下端的轴承座35则固定连接上底座11上,支撑杆31的下端穿过穿孔与对应的花键套33连接。The
磨盘30和锥体20之间的间距从锥体20的轴线向锥体20的周缘方向逐渐减小,且磨盘30和锥体20之间的间距形成研磨腔21。磨盘30上开设有与研磨腔21连通的进料孔36,进料孔36可以仅设置一个,也可以设置两个以上,当进料孔36有两个以上时,各进料孔36以磨盘30的旋转轴线(也即锥体20的轴线)为中心匀布。此外,机架10的顶梁13上设置有与进料孔36配合的进料斗50,进料斗50的出料口位于靠近磨盘30上端的位置处,且进料斗50的出料口与磨盘30的旋转轴线之间的间距和进料孔36与磨盘30的旋转轴线之间的间距相同,优选的,为了确保进料斗50内的石料能够准确流入进料孔36,可在进料斗50的出料口上绕设压紧在磨盘30上的柔性耐磨帘,或者在进料孔36的上端设置导向面。The distance between the grinding
驱动电机40和磨盘30之间的具体传动连接结构可以为常规的结构,例如齿轮传动结构或链条传动结构等,在本实施例中,磨盘30上套设有从动带轮41,即磨盘30嵌在从动带轮41上,驱动电机40的输出轴上安装有主动带轮42,主动带轮42和从动带轮41之间套设有同步带(图中未示出),这样可通过点击驱动从动带轮41在磨盘30的周缘位置带动磨盘30转动,启动功率相对较低。此外,从动带轮41或磨盘30的上端面设置有端面轴承43(也称为推力轴承),端面轴承43的上端面设置有固定连接在机架10的顶梁13上的空气弹簧44,这样可以利用空气弹簧44限制磨盘30上移的幅度,该幅度的大小可以通过调整顶梁13的高度位置进行调整。The specific transmission connection structure between the
优选的,机架10的底座11上设置有环绕锥体20布置的环形挡料板19,即锥体20位于该环形挡料板19所围成的空间内,环形挡料板19的上端的水平位置大于磨盘30和锥体20之间接触位置的水平位置。环形挡料板19和锥体20之间形成有与环形出料斗18配合的落料通道60。Preferably, the
使用时,石料放入进料斗50,当某一个进料孔36转动到与进料斗50连通的位置时,进料斗50内的石料会经该进料斗50流入研磨腔21,并在重力作用下沿着锥体20的锥形面逐渐往下移动,在这个过程中,石料逐渐被打磨分解为粒径相对较小的砂粒,之后这些砂粒会被挤入磨盘30和锥体20之间的接触位置,此时,磨盘30会被略微向上顶起,在这个过程中,砂粒会在磨盘30的重力作用下再一次被淹没形成骨料,这些骨料会在重力作用下流入落料通道60,最终经环形出料斗18流出。When in use, the stones are put into the
上面结合附图对本实用新型做了详细的说明,但是本实用新型的实施方式并不仅限于上述实施方式,本领域技术人员根据现有技术可以对本实用新型做出各种变形,例如将位于支撑杆31下端的轴承座35由固定连接在底座11上改为固定连接在锥体20上等等,这些都属于本实用新型的保护范围。The present utility model has been described in detail above in conjunction with the accompanying drawings, but the embodiments of the present utility model are not limited to the above-mentioned embodiments, and those skilled in the art can make various deformations to the present utility model according to the prior art, such as placing the
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CN111215171A (en) * | 2020-02-24 | 2020-06-02 | 福建省海宝重工机械有限公司 | Grinding type crusher |
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CN111215171A (en) * | 2020-02-24 | 2020-06-02 | 福建省海宝重工机械有限公司 | Grinding type crusher |
CN111215171B (en) * | 2020-02-24 | 2024-11-29 | 福建省海宝重工机械有限公司 | Grinding type crusher |
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