CN211963870U - A slurry feeding mechanism for ceramic production - Google Patents
A slurry feeding mechanism for ceramic production Download PDFInfo
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- CN211963870U CN211963870U CN202020053857.0U CN202020053857U CN211963870U CN 211963870 U CN211963870 U CN 211963870U CN 202020053857 U CN202020053857 U CN 202020053857U CN 211963870 U CN211963870 U CN 211963870U
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- 239000002002 slurry Substances 0.000 title claims abstract description 46
- 239000000919 ceramic Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000003756 stirring Methods 0.000 claims description 33
- 238000007790 scraping Methods 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007711 solidification Methods 0.000 abstract description 4
- 230000008023 solidification Effects 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 description 12
- 239000002699 waste material Substances 0.000 description 6
- 239000004927 clay Substances 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
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Abstract
一种陶瓷生产用浆料下料机构,包括下料箱,下料箱的下方设有出料口且下料箱的上方设有进料斗,下料箱的下方设有出料管,出料口处连接有弯管,出料管内部滑动安装有刮料块,出料管上固定有第一支架且第一支架位于靠近端盖的一端,第一支架为“Y”型且第一支架上分别转动安装有第一转轮和第二转轮,出料管上固定有第二支架且第二支架位于远离端盖的一端,第二支架为“Y”型且第二支架上分别转动安装有第三转轮和第四转轮,拉绳穿出端盖的一端依次绕过第一转轮、第二转轮、第三转轮和第四转轮。能够避免浆料在进行下料时产生堵塞的情况,同时能够对出料管中的物料残留进行清除,避免浆料凝固对生产产生影响。
A slurry feeding mechanism for ceramic production, comprising a feeding box, a discharge port is arranged below the feeding box, a feeding hopper is arranged above the feeding box, a discharging pipe is arranged below the feeding box, An elbow is connected to the material outlet, a scraper block is slidably installed inside the discharge pipe, a first bracket is fixed on the discharge pipe and the first bracket is located at one end close to the end cover, the first bracket is "Y"-shaped and the first bracket is A first runner and a second runner are respectively rotatably installed on the bracket, a second bracket is fixed on the discharge pipe and the second bracket is located at one end away from the end cover, the second bracket is "Y" type, and the second bracket is respectively A third runner and a fourth runner are rotatably installed, and one end of the pulling rope passing through the end cover bypasses the first runner, the second runner, the third runner and the fourth runner in turn. It can avoid the clogging of the slurry when it is unloading, and at the same time, it can remove the material residue in the discharge pipe, so as to avoid the impact of the slurry solidification on the production.
Description
技术领域technical field
本实用新型涉及陶瓷生产用设备技术领域,尤其涉及一种陶瓷生产用浆料下料机构。The utility model relates to the technical field of ceramic production equipment, in particular to a slurry feeding mechanism for ceramic production.
背景技术Background technique
陶瓷是陶器和瓷器的总称。常见的陶瓷材料有粘土、氧化铝、高岭土等。陶瓷材料一般硬度较高,但可塑性较差。除了使用于食器、装饰上外,陶瓷在科学、技术的发展中亦扮演着重要角色。陶瓷原料是地球原有的大量资源黏土经过淬取而成。而粘土的性质具韧性,常温遇水可塑,微干可雕,全干可磨;烧至700度可成陶器能装水;烧至1230度则瓷化,可几乎完全不吸水且耐高温耐腐蚀。其用法之弹性,在今日文化科技中有各种创意的应用。发明了陶器。陶瓷材料大多是氧化物、氮化物、硼化物和碳化物等。陶瓷是以粘土为主要原料以及各种天然矿物经过粉碎混炼、成型和煅烧制得的材料以及各种制品。陶瓷在生产时需要将其材料混合形成浆料,然后在对浆料进行成型过程,但是陶瓷浆料在形成之后需要进行输送,使其能够进行下一步骤的工序,一般采用的是管道运输,但是由于是浆料,存在较大的粘稠性,容易粘附在输送管道的内壁上,长时间之后凝固在管道的内壁上,不仅造成材料的浪费,同时还会导致管道内壁流通性的降低,影响正常生产,对其进行清理时,由于管道较长,导致清理时耗费精力,同时降低了生产效率。同时目前的陶瓷浆料通过管道运输时,存在管道堵塞的情况,从而影响整个陶瓷生产线的生产效率。Ceramic is a general term for pottery and porcelain. Common ceramic materials are clay, alumina, kaolin, etc. Ceramic materials generally have high hardness, but poor plasticity. In addition to being used in tableware and decoration, ceramics also play an important role in the development of science and technology. Ceramic raw materials are obtained from the earth's original large amount of resource clay after quenching. The properties of clay are tough, it can be plasticized when exposed to water at room temperature, it can be carved when slightly dry, and can be ground when fully dry; when it is fired to 700 degrees, it can be turned into pottery and can hold water; when it is fired to 1230 degrees, it becomes porcelain, which is almost completely non-absorbent and resistant to high temperature and high temperature. corrosion. The flexibility of its usage has a variety of creative applications in today's cultural technology. Pottery was invented. Ceramic materials are mostly oxides, nitrides, borides and carbides. Ceramics are materials and various products made of clay as the main raw material and various natural minerals through crushing, kneading, molding and calcining. When ceramics are produced, their materials need to be mixed to form a slurry, and then the slurry is shaped. However, after the ceramic slurry is formed, it needs to be transported so that it can proceed to the next step. Generally, pipeline transportation is used. However, because it is a slurry, it has a large viscosity and is easy to adhere to the inner wall of the pipeline. After a long time, it solidifies on the inner wall of the pipeline, which not only causes waste of materials, but also reduces the fluidity of the inner wall of the pipeline. , affecting normal production. When cleaning it, due to the long pipeline, it will consume energy during cleaning and reduce production efficiency at the same time. At the same time, when the current ceramic slurry is transported through the pipeline, the pipeline is blocked, thereby affecting the production efficiency of the entire ceramic production line.
实用新型内容Utility model content
针对上述情况,为克服现有技术之缺陷,本实用新型之目的就是提供一种陶瓷生产用浆料下料机构,能够对陶瓷浆料下料时的管道进行及时的清理,避免管道产生堵塞,同时减少材料的浪费,提高生产效率。In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a slurry feeding mechanism for ceramic production, which can timely clean the pipeline when the ceramic slurry is unloaded, and avoid the blockage of the pipeline. At the same time reduce material waste and improve production efficiency.
其解决方案是,一种陶瓷生产用浆料下料机构,包括下料箱,所述下料箱的下方设有出料口且下料箱的上方设有进料斗,进料斗与下料箱之间连通,所述下料箱的下方设有出料管,所述出料口处连接有弯管且弯管远离出料口的一端与出料管之间连通,弯管与出料管的连接处位于出料管的中部,出料管的一端设有端盖且出料管内部滑动安装有刮料块,所述出料管上固定有第一支架且第一支架位于靠近端盖的一端,第一支架为“Y”型且第一支架上分别转动安装有第一转轮和第二转轮,出料管上固定有第二支架且第二支架位于远离端盖的一端,第二支架为“Y”型且第二支架上分别转动安装有第三转轮和第四转轮,所述刮料块靠近端盖的一面上固定连接有拉绳且拉绳穿出端盖,拉绳穿出端盖的一端依次绕过第一转轮、第二转轮、第三转轮和第四转轮,所述拉绳绕过第四转轮后从远离端盖的一端伸进出料管且拉绳与刮料块背离端盖的一端之间固定连接。The solution is that a slurry feeding mechanism for ceramic production includes a feeding box, a discharge port is arranged below the feeding box, a feeding hopper is arranged above the feeding box, and the feeding hopper is connected to the lower feeding box. The material boxes communicate with each other, a discharge pipe is arranged below the unloading box, and a curved pipe is connected to the discharge port, and the end of the curved pipe away from the discharge port is communicated with the discharge pipe, and the curved pipe is connected to the discharge pipe. The connection of the discharge pipe is located in the middle of the discharge pipe, one end of the discharge pipe is provided with an end cover, and a scraper block is slidably installed inside the discharge pipe. A first bracket is fixed on the discharge pipe and the first support is located close to At one end of the end cover, the first bracket is "Y"-shaped, and the first bracket and the second wheel are respectively rotated and installed on the first bracket, and the discharge pipe is fixed with a second bracket and the second bracket is located away from the end cover. At one end, the second bracket is "Y"-shaped, and the second bracket is rotatably mounted with a third wheel and a fourth wheel respectively, and the side of the scraper block close to the end cover is fixedly connected with a pull rope and the pull rope passes through The end cover, the end of the pull rope passing through the end cover goes around the first runner, the second runner, the third runner and the fourth runner in turn, and the pull rope goes around the fourth runner from the end away from the end cover. One end extends into and out of the material discharge pipe, and the pull rope is fixedly connected with the end of the scraper block away from the end cover.
优选的,下料箱的上方固定有搅拌电机,下料箱中转动安装有搅拌轴且搅拌轴靠近搅拌电机的一端伸出下料箱,所述搅拌轴的伸出端与搅拌电机的输出端之间连接,所述搅拌轴上固定有搅拌杆且搅拌杆位于下料箱内部。Preferably, a stirring motor is fixed above the unloading box, a stirring shaft is rotatably installed in the unloading box, and one end of the stirring shaft close to the stirring motor extends out of the unloading box, and the extension end of the stirring shaft and the output end of the stirring motor A stirring rod is fixed on the stirring shaft, and the stirring rod is located inside the unloading box.
优选的,出料管下方设有多个支杆且多个支杆上均转动安装有支撑轮,所述拉绳位于第二转轮和第三转轮之间的部分均与多个支撑轮接触。Preferably, a plurality of support rods are arranged under the discharge pipe, and support wheels are rotatably installed on the plurality of support rods, and the part of the pulling rope between the second wheel and the third wheel is connected to the plurality of support wheels. touch.
优选的,刮料块为圆柱形且刮料块靠近出料管的侧壁上固定有刮料层,刮料层采用橡胶材质。Preferably, the scraping block is cylindrical, and a scraping layer is fixed on the side wall of the scraping block close to the discharge pipe, and the scraping layer is made of rubber.
优选的,出料管上固定有震动电机且震动电机的输出端上固定有转盘,转盘上转动安装有连杆且连杆远离转盘的一端与第二支架之间转动连接,连杆与转盘的转动连接处远离转盘的圆心。Preferably, a vibration motor is fixed on the discharge pipe and a turntable is fixed on the output end of the vibration motor, a connecting rod is rotatably installed on the turntable, and the end of the connecting rod away from the turntable is rotatably connected with the second bracket, and the connecting rod and the turntable are rotatably connected. Turn the joint away from the center of the turntable.
优选的,第二支架与出料管之间设有弹簧,所述弹簧的一端固定在出料管上且弹簧的另一端与第二支架之间固定连接。Preferably, a spring is provided between the second support and the discharge pipe, one end of the spring is fixed on the discharge pipe, and the other end of the spring is fixedly connected to the second support.
优选的,出料管上设有挡杆且挡杆的一端伸出出料管,所述挡杆伸出出料管的一端上固定有挡块且挡杆位于端盖和弯管之间。Preferably, the discharge pipe is provided with a blocking rod, one end of the blocking rod protrudes from the discharging pipe, a block is fixed on one end of the blocking rod protruding from the discharging pipe, and the blocking rod is located between the end cover and the elbow.
本实用新型的有益效果:能够在下料时避免浆料产生沉淀,影响产品的成型,陶瓷浆料通过下方的出料管,通过拉绳的震动的作用,避免了浆料在下料时产生堵塞的情况,提高了生产效率。在停止生产之后,可以通过拉动拉绳,使得刮料块产生移动,从而使刮料块实现对出料管内部残留的浆料进行清理,避免浆料的浪费,同时还避免浆料在出料管中凝固之后对出料管产生堵塞的情况。The beneficial effects of the utility model are as follows: the slurry can be prevented from precipitation during feeding, which affects the molding of the product. The ceramic slurry passes through the lower discharge pipe and is vibrated by the pulling rope, so as to avoid the clogging of the slurry during feeding. situation, improve production efficiency. After the production is stopped, the scraper block can be moved by pulling the pull rope, so that the scraper block can clean the residual slurry inside the discharge pipe, avoid the waste of the slurry, and also prevent the slurry from being discharged. Blockage of the discharge pipe after solidification in the pipe.
附图说明Description of drawings
图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施方式作进一步详细说明。The specific embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings.
由图1给出,一种陶瓷生产用浆料下料机构,包括下料箱1,其特征在于,所述下料箱1的下方设有出料口2且下料箱1的上方设有进料斗5,进料斗5与下料箱1之间连通,所述下料箱1的下方设有出料管4,所述出料口2处连接有弯管3且弯管3远离出料口2的一端与出料管4之间连通,弯管3与出料管4的连接处位于出料管4的中部,出料管4的一端设有端盖6且出料管4内部滑动安装有刮料块7,所述出料管4上固定有第一支架11且第一支架11位于靠近端盖6的一端,第一支架11为“Y”型且第一支架11上分别转动安装有第一转轮12和第二转轮13,出料管4上固定有第二支架15且第二支架15位于远离端盖6的一端,第二支架15为“Y”型且第二支架15上分别转动安装有第三转轮16和第四转轮17,所述刮料块7靠近端盖6的一面上固定连接有拉绳14且拉绳14穿出端盖6,拉绳14穿出端盖6的一端依次绕过第一转轮12、第二转轮13、第三转轮16和第四转轮17,所述拉绳14绕过第四转轮17后从远离端盖6的一端伸进出料管4且拉绳14与刮料块7背离端盖6的一端之间固定连接。As shown in FIG. 1, a slurry feeding mechanism for ceramic production includes a feeding box 1, which is characterized in that a
本装置在使用时,首先将陶瓷浆料通过输料设备,陶瓷浆料通过进料斗5进入到下料箱1的内部,下料箱1内部的陶瓷浆料通过出料口2和弯管3向出料管4中移动,陶瓷浆料通过出料管4运输到需要的位置。当停止浆料的供给之后,为了避免浆料在出料管4内部产生残留,导致物料的浪费,此时拉动位于出料管4外部的拉绳14,由于拉绳14与刮料块7之间是固定连接,所以当拉绳14拉动的时候,拉绳14可以带动刮料块7进行移动,刮料块7在出料管4中进行移动,实现对出料管4内壁上残留的浆料进行刮除。在出料管4上固定有第一支架11和第二支架15,并且第一支架11和第二支架15上转动安装有第一转轮12、第二转轮13、第三转轮16和第四转轮17,并且拉绳14绕过第一转轮12、第二转轮13、第三转轮16和第四转轮17,可以实现对拉绳14的支撑,从而减少拉绳14产生的磨损,增加拉绳14的使用寿命。通过拉动拉绳14,使得刮料块7向远离端盖6的一端移动,实现对出料管4中浆料的刮除,当刮料块7移动到远离端盖6的一端之后,位于出料管4内部的拉绳14会移动到出料管4的外部,从而方便对拉绳14上残留的浆料进行清理,进一步的降低物料的浪费。当对出料管4中的残留的浆料清除完之后,将拉绳14向相反的方向进行拉动,实现了刮料块7向端盖6的方向进行移动,同时由于弯管3与出料管4的连接处位于出料管4的中部,将刮料块7移动到靠近端盖6的一端,不会对出料管4产生堵塞,提高了物料的利用率。When the device is in use, the ceramic slurry is firstly passed through the conveying equipment, the ceramic slurry enters the interior of the lowering box 1 through the feeding hopper 5, and the ceramic slurry in the lowering box 1 passes through the
所述下料箱1的上方固定有搅拌电机19,下料箱1中转动安装有搅拌轴20且搅拌轴20靠近搅拌电机19的一端伸出下料箱1,所述搅拌轴20的伸出端与搅拌电机19的输出端之间连接,所述搅拌轴20上固定有搅拌杆21且搅拌杆21位于下料箱1内部。A stirring
为了避免陶瓷浆料在下料箱1中长时间之后产生凝固或者沉淀的情况,在下料箱1上方固定搅拌电机19,搅拌电机19转动带动搅拌轴20进行转动,搅拌轴20转动带动固定在搅拌轴20上的搅拌杆21进行转动,从而实现了对下料箱1中的浆料进行搅拌的目的,避免了搅拌出现沉淀的情况,提高了生产效果和生产效率。In order to avoid the solidification or precipitation of the ceramic slurry in the unloading box 1 for a long time, the stirring
所述出料管4下方设有多个支杆22且多个支杆22上均转动安装有支撑轮23,所述拉绳14位于第二转轮13和第三转轮16之间的部分均与多个支撑轮23接触。A plurality of
为了对位于出料管4外部的拉绳14进行支撑,避免拉绳14出现松垮现象,造成危险,在出料管4的下方设置多个支杆22,在支杆22上均转动安装有支撑轮23,支撑轮23与拉绳14接触,可以避免拉绳14产生松垮的情况。In order to support the
所述刮料块7为圆柱形且刮料块7靠近出料管4的侧壁上固定有刮料层7,刮料层7采用橡胶材质。The scraping block 7 is cylindrical, and a scraping layer 7 is fixed on the side wall of the scraping block 7 close to the
为了提高刮料块7在使用时的使用效果,在刮料块7上固定有橡胶材质的刮料层7,可以实现更好的对出料管4内部残留的刮除,由于橡胶材质具有弹性,可以达到与出料管4内部之间紧密接触的目的,从而提高了对出料管4内部残留的刮除。In order to improve the use effect of the scraping block 7 in use, a scraping layer 7 made of rubber is fixed on the scraping block 7, which can achieve better scraping of the residual inside the
所述出料管4上固定有震动电机24且震动电机24的输出端上固定有转盘25,转盘25上转动安装有连杆26且连杆26远离转盘25的一端与第二支架15之间转动连接,连杆26与转盘25的转动连接处远离转盘25的圆心。A
为了避免浆料在出料管4中产生堵塞,在出料管4上固定有震动电机24,并且在震动电机24的输出端上固定有转盘25,在转盘25上转动安装有连杆26,将连杆26的另一端转动装在第二支架15上,当震动电机24转动时,带动转盘25进行转动,转盘25转动通过连杆26,实现对第二支架15的震动,从而实现拉绳14的震动,拉绳14震动实现对出料管4内部的浆料的震动,从而提高出料管4内部的通常,避免了出现堵塞的情况。In order to prevent the slurry from being blocked in the
所述第二支架15与出料管4之间设有弹簧18,所述弹簧18的一端固定在出料管4上且弹簧18的另一端与第二支架15之间固定连接。A
为了提高第二支架15在震动的过程中的幅度,从而提高拉绳14的震动幅度,将第二支架15与出料管4之间设置弹簧18,当连杆26带动第二支架15进行振动的时候,通过弹簧18的作用可以实现提高振动幅度的目的,从而提高了拉绳14在出料管4中振动幅度,提高了拉绳14对出料管4中浆料的疏通效果,进一步的避免出现堵塞的情况。In order to increase the amplitude of the
所述出料管4上设有挡杆9且挡杆9的一端伸出出料管4,所述挡杆9伸出出料管4的一端上固定有挡块10且挡杆9位于端盖6和弯管3之间。The
在挡杆9和弯管3之间设置挡杆9,当刮料块7移动到端盖6的位置时,将挡杆9放下,使挡杆9可以实现对刮料块7的阻挡,避免刮料块7在工作时向远离端盖6的一端移动,从而避免了刮料块7对正常工作产生影响,提高了生产效率。A blocking
本实用新型的有益效果:能够在下料时避免浆料产生沉淀,影响产品的成型,陶瓷浆料通过下方的出料管,通过拉绳的震动的作用,避免了浆料在下料时产生堵塞的情况,提高了生产效率。在停止生产之后,可以通过拉动拉绳,使得刮料块产生移动,从而使刮料块实现对出料管内部残留的浆料进行清理,避免浆料的浪费,同时还避免浆料在出料管中凝固之后对出料管产生堵塞的情况。The beneficial effects of the utility model are as follows: the slurry can be prevented from precipitation during feeding, which affects the molding of the product. The ceramic slurry passes through the lower discharge pipe and is vibrated by the pulling rope, so as to avoid the clogging of the slurry during feeding. situation, improve production efficiency. After the production is stopped, the scraper block can be moved by pulling the pull rope, so that the scraper block can clean the residual slurry inside the discharge pipe, avoid the waste of the slurry, and also prevent the slurry from being discharged. Blockage of the discharge pipe after solidification in the pipe.
以上所述的实施例并非对本实用新型的范围进行限定,在不脱离本实用新型设计构思的前提下,本领域所属技术人员对本实用新型的技术方案作出的各种变形和改进,均应纳入本实用新型的权利要求书确定的保护范围内。The above-mentioned embodiments are not intended to limit the scope of the present utility model. On the premise of not departing from the design concept of the present utility model, various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model shall be incorporated into the present invention. within the scope of protection determined by the claims of the utility model.
Claims (7)
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