CN211957430U - Transformer iron core piece lamination mechanism - Google Patents
Transformer iron core piece lamination mechanism Download PDFInfo
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- CN211957430U CN211957430U CN202021068490.6U CN202021068490U CN211957430U CN 211957430 U CN211957430 U CN 211957430U CN 202021068490 U CN202021068490 U CN 202021068490U CN 211957430 U CN211957430 U CN 211957430U
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Abstract
本实用新型涉及变压器生产技术领域,具体涉及一种变压器铁芯片叠片机构,包括叠片台,叠片台的底部设有转动组件,内腔的底壁转动连接有转动轴,转动轴的顶端固定有转动盘,转动盘的外侧沿圆周方向转动连接有固定盘,叠片台的上方设有固定板,固定板的中间底部固定有竖直的电动推杆,电动推杆的底端固定有水平的压板;本实用新型设置了可以移动的限位杆,当需要使用本装置进行叠片时,可以根据硅钢片的大小来灵活的调整限位杆的位置,通过限位杆可以对多层硅钢片的边缘进行限位,使得硅钢片能够保持固定的位置,防止硅钢片偏移,且限位杆的位置可以调节,可以对不同型号的硅钢片进行固定。
The utility model relates to the technical field of transformer production, in particular to a lamination mechanism for transformer iron sheets, comprising a lamination table, a rotating assembly is arranged at the bottom of the lamination table, a rotating shaft is rotatably connected to the bottom wall of an inner cavity, and the top of the rotating shaft is rotatably connected. A rotating plate is fixed, the outer side of the rotating plate is rotated and connected with a fixed plate in the circumferential direction, a fixed plate is arranged above the lamination table, a vertical electric push rod is fixed at the middle bottom of the fixed plate, and the bottom end of the electric push rod is fixed with a fixed plate. A horizontal pressing plate; the utility model is provided with a movable limit rod. When the device needs to be used for lamination, the position of the limit rod can be flexibly adjusted according to the size of the silicon steel sheet. The edge of the silicon steel sheet is limited, so that the silicon steel sheet can maintain a fixed position to prevent the silicon steel sheet from shifting, and the position of the limit rod can be adjusted to fix different types of silicon steel sheets.
Description
技术领域technical field
本实用新型涉及变压器生产技术领域,具体涉及一种变压器铁芯片叠片机构。The utility model relates to the technical field of transformer production, in particular to a transformer iron chip lamination mechanism.
背景技术Background technique
铁芯是变压器中主要的磁路部分。通常由含硅量较高,表面涂有绝缘漆的热轧或冷轧硅钢片叠装而成。铁芯和绕在其上的线圈组成完整的电磁感应系统。电源变压器传输功率的大小,取决于铁芯的材料和横截面积,口型硅钢片常在功率较大的变压器中使用,它绝缘性能好,易于散热,同时磁路短,主要用于功率大于500~1000W和大功率变压器。由两个C型硅钢片组成一套硅钢片称为CD型硅钢片,用CD型硅钢片制作的电源变压器在截面积相同的条件下,窗口愈越高。The iron core is the main part of the magnetic circuit in the transformer. It is usually composed of hot-rolled or cold-rolled silicon steel sheets with high silicon content and coated with insulating paint. The iron core and the coil wound on it form a complete electromagnetic induction system. The size of the power transmitted by the power transformer depends on the material and cross-sectional area of the iron core. Mouth-shaped silicon steel sheets are often used in transformers with large power. It has good insulation performance, easy to dissipate heat, and short magnetic circuit. 500~1000W and high power transformer. A set of silicon steel sheets composed of two C-type silicon steel sheets is called CD-type silicon steel sheets. The power transformer made of CD-type silicon steel sheets has the same cross-sectional area, the higher the window.
在制作硅钢片铁芯时,需要将多个的硅钢片叠装至一定厚度后进行使用,但是现有的叠片方式都是通过工人逐一对硅钢片进行叠放,每次叠放前,都要使用工具对硅钢片位置进行校准,操作步骤繁琐,且效率低下。When making a silicon steel sheet iron core, multiple silicon steel sheets need to be stacked to a certain thickness before use, but the existing stacking method is to stack silicon steel sheets one by one by workers. To use a tool to calibrate the position of the silicon steel sheet, the operation steps are cumbersome and the efficiency is low.
基于此,本实用新型设计了一种变压器铁芯片叠片机构,以解决上述问题。Based on this, the utility model designs a transformer iron core lamination mechanism to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种变压器铁芯片叠片机构,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a transformer lamination mechanism to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种变压器铁芯片叠片机构,包括叠片台,叠片台的内部设有内腔,叠片台的底部设有转动组件,内腔的底壁转动连接有转动轴,转动轴的顶端固定有转动盘,转动盘的外侧沿圆周方向转动连接有固定盘,固定盘与内腔的侧壁固定连接,固定盘沿半径方向均匀设有多个滑动槽,滑动槽滑动连接有滑块,转动盘的顶部边缘与滑块之间铰接有弧形推杆,滑块内滑动连接有竖直的限位杆,限位杆的顶部伸出内腔外,底部滑动连接有稳定套,叠片台的顶部对应限位杆的位置设有滑槽,稳定套与限位杆之间固定有弹簧,叠片台的上方设有固定板,固定板的两侧固定有固定臂,固定臂的另一端与叠片台固定连接,固定板的中间底部固定有竖直的电动推杆,电动推杆的底端固定有水平的压板。In order to achieve the above purpose, the present utility model provides the following technical solutions: a transformer iron core lamination mechanism, comprising a lamination table, the interior of the lamination table is provided with an inner cavity, the bottom of the lamination table is provided with a rotating assembly, and the inner cavity is provided with a rotating assembly. The bottom wall is rotatably connected with a rotating shaft, the top of the rotating shaft is fixed with a rotating disk, the outer side of the rotating disk is rotated and connected with a fixed disk in the circumferential direction, the fixed disk is fixedly connected with the side wall of the inner cavity, and the fixed disk is evenly arranged along the radial direction. A sliding slot, the sliding slot is slidably connected with a slider, an arc-shaped push rod is hinged between the top edge of the rotating plate and the slider, and a vertical limit rod is slidably connected in the slider, and the top of the limit rod protrudes inside Outside the cavity, a stable sleeve is slidably connected at the bottom, a chute is provided on the top of the lamination table corresponding to the limit rod, a spring is fixed between the stable sleeve and the limit rod, a fixed plate is arranged above the lamination table, and the fixed plate The two sides of the fixed arm are fixed with fixed arms, the other end of the fixed arm is fixedly connected with the lamination table, the middle bottom of the fixed plate is fixed with a vertical electric push rod, and the bottom end of the electric push rod is fixed with a horizontal pressure plate.
进一步的,转动组件包括第一锥齿轮,第一锥齿轮与转动轴的底端固定连接,第一锥齿轮啮合有第二锥齿轮,第二锥齿轮固定有水平的转动杆,转动杆的另一端伸出叠片台外并固定有摇把,摇把上固定有限位块,限位块上滑动连接有水平的插销,叠片台对应插销的位置沿圆周方向均匀设有多个插孔。Further, the rotating assembly includes a first bevel gear, the first bevel gear is fixedly connected with the bottom end of the rotating shaft, the first bevel gear is meshed with a second bevel gear, the second bevel gear is fixed with a horizontal rotating rod, and the other side of the rotating rod is fixed. One end protrudes out of the lamination table and is fixed with a crank handle, a limit block is fixed on the crank handle, and a horizontal bolt is slidably connected to the limit block.
进一步的,叠片台的边缘位置固定有多个竖直的稳定杆,稳定杆的顶端固定有稳定片。Further, a plurality of vertical stabilizer bars are fixed at the edge positions of the lamination table, and a stabilizer sheet is fixed at the top of the stabilizer bars.
进一步的,压板的边缘固定有平衡杆,平衡杆与固定板滑动连接。Further, a balance rod is fixed on the edge of the pressing plate, and the balance rod is slidably connected with the fixing plate.
进一步的,稳定套内固定有滑动杆,滑动杆伸入限位杆内并与限位杆滑动连接。Further, a sliding rod is fixed in the stabilization sleeve, and the sliding rod extends into the limit rod and is slidably connected with the limit rod.
与现有技术相比,本实用新型的有益效果是:本实用新型设置了可以移动的限位杆,当需要使用本装置进行叠片时,通过转动摇把可以带动转动盘转动,转动盘带动弧形推杆移动,弧形推杆带动限位杆在叠片台顶部的滑槽内滑动,从而可以根据硅钢片的大小来灵活的调整限位杆的位置,通过限位杆可以对多层硅钢片的边缘进行限位,使得硅钢片能够保持固定的位置,防止硅钢片偏移,且限位杆的位置可以调节,可以对不同型号的硅钢片进行固定;限位杆可以上下滑动,限位杆能够随着压板一起下移,使得在对硅钢片进行压制的过程中,限位杆也能对硅钢片进行很好的限位,在整个叠片过程中都能保证硅钢片的稳定性。Compared with the prior art, the beneficial effect of the present utility model is that: the present utility model is provided with a movable limit rod, when the device needs to be used for lamination, the rotating plate can be driven to rotate by rotating the crank handle, and the rotating plate can drive the rotating plate to rotate. The arc push rod moves, and the arc push rod drives the limit rod to slide in the chute on the top of the lamination table, so that the position of the limit rod can be flexibly adjusted according to the size of the silicon steel sheet. The edge of the silicon steel sheet is limited, so that the silicon steel sheet can maintain a fixed position and prevent the silicon steel sheet from shifting, and the position of the limit rod can be adjusted to fix different types of silicon steel sheets; the limit rod can slide up and down to limit The position rod can move down together with the pressure plate, so that in the process of pressing the silicon steel sheet, the limit rod can also limit the silicon steel sheet very well, and the stability of the silicon steel sheet can be guaranteed during the whole lamination process. .
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型固定盘的俯视图;Fig. 2 is the top view of the utility model fixed plate;
图3为本实用新型滑块的滑动示意图;Fig. 3 is the sliding schematic diagram of the slider of the utility model;
图4为本实用新型A处结构示意图。Figure 4 is a schematic diagram of the structure of the utility model A.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、叠片台;2、转动轴;3、转动盘;4、固定盘;5、滑动槽;6、滑块;7、限位杆;8、弧形推杆;9、转动组件;901、第一锥齿轮;902、第二锥齿轮;903、转动杆;904、摇把;905、插销;10、稳定套;11、固定板;12、固定臂;13、电动推杆;14、压板;15、稳定杆;16、平衡杆。1. Lamination table; 2. Rotating shaft; 3. Rotating disc; 4. Fixed disc; 5. Sliding slot; 6. Slider; 7. Limiting rod; 8. Arc push rod; 9. Rotating assembly; 901 , the first bevel gear; 902, the second bevel gear; 903, the rotating rod; 904, the rocker; 905, the latch; 10, the stability sleeve; 11, the fixed plate; 12, the fixed arm; 13, the electric push rod; 14, Pressure plate; 15, stabilizer bar; 16, balance bar.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种变压器铁芯片叠片机构,包括叠片台1,叠片台1的内部设有内腔,叠片台1的底部设有转动组件9,内腔的底壁转动连接有转动轴2,转动轴2的顶端固定有转动盘3,转动盘3的外侧沿圆周方向转动连接有固定盘4,固定盘4与内腔的侧壁固定连接,固定盘4沿半径方向均匀设有多个滑动槽5,滑动槽5滑动连接有滑块6,转动盘3的顶部边缘与滑块6之间铰接有弧形推杆8,滑块6内滑动连接有竖直的限位杆7,限位杆7的顶部伸出内腔外,底部滑动连接有稳定套10,叠片台1的顶部对应限位杆7的位置设有滑槽,稳定套10与限位杆7之间固定有弹簧,叠片台1的上方设有固定板11,固定板11的两侧固定有固定臂12,固定臂12的另一端与叠片台1固定连接,固定板11的中间底部固定有竖直的电动推杆13,电动推杆13的底端固定有水平的压板14。Please refer to FIGS. 1-4 , the present invention provides a technical solution: a lamination mechanism of transformer iron cores, comprising a lamination table 1 , an inner cavity is arranged inside the lamination table 1 , and a bottom of the lamination table 1 is provided with an inner cavity.
转动组件9包括第一锥齿轮901,第一锥齿轮901与转动轴2的底端固定连接,第一锥齿轮901啮合有第二锥齿轮902,第二锥齿轮902固定有水平的转动杆903,转动杆903的另一端伸出叠片台1外并固定有摇把904,摇把904上固定有限位块,限位块上滑动连接有水平的插销905,叠片台1对应插销905的位置沿圆周方向均匀设有多个插孔,插孔对应摇把904转动的圆周位置。The
叠片台1的边缘位置固定有多个竖直的稳定杆15,稳定杆15的顶端固定有稳定片,通过稳定杆15和稳定片可以防止压板14对硅钢片挤压过度,能够很好的保护压板14。The edge position of the lamination table 1 is fixed with a plurality of vertical stabilizer bars 15, and the top of the stabilizer bars 15 is fixed with a stabilizer sheet. Protect the
压板14的边缘固定有平衡杆16,平衡杆16与固定板11滑动连接,平衡杆16可以使得压板14在对硅钢片的压制过程中更加的平稳。A
稳定套10内固定有滑动杆,滑动杆伸入限位杆7内并与限位杆7滑动连接,滑动杆可以使得限位杆7与稳定套10相对滑动的过程中更加的稳定。A sliding rod is fixed in the
本实施例的一个具体应用为:当需要使用本装置进行叠片时,通过转动摇把904,带动转动杆903转动,转动杆903通过第一锥齿轮901和第二锥齿轮902带动转动轴2转动,转动轴2带动转动盘3转动,转动盘3带动弧形推杆8移动,弧形推杆8将滑块6向外侧推动,滑块6沿着滑动槽5向外侧滑动,同时带动限位杆7在叠片台1顶部的滑槽内滑动,从而可以根据硅钢片的大小来灵活的调整限位杆7的位置,然后将插销905插入插孔内,此时转动杆903被稳定的固定住不再转动。A specific application of this embodiment is: when the device needs to be used for lamination, the crank handle 904 is rotated to drive the
当限位杆7的位置调整好后,将硅钢片逐个放入限位杆7之间的叠片台1台面上,通过限位杆7可以对硅钢片的位置进行很好的限位,防止硅钢片偏移;当硅钢片叠放完成后,电动推杆13带动压板14下移,对硅钢片进行压缩,限位杆7受到压板14的压力后,稳定套10内的弹簧收缩,限位杆7能够随着压板14一起下移,使得在对硅钢片进行压制的过程中,限位杆7也能对硅钢片进行很好的限位,防止硅钢片偏移。After the position of the
值得注意的是:电动推杆13通过导线连接有控制开关,控制开关开关通过导线连接有市电,电动推杆13的具体型号可以选用山东巾牛传动科技有限公司的JN125,由于控制按钮匹配的设备为常用设备,属于现有成熟技术,在此不再赘述其电性连接关系以及具体的电路结构。It is worth noting that: the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment", "example", "specific example", etc. means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in the present invention. in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details and do not limit the invention to specific embodiments only. Obviously, many modifications and variations are possible in light of the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
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| CN112635183A (en) * | 2020-12-08 | 2021-04-09 | 浙江电力变压器有限公司 | Coil integral sleeving device and process for transformer processing |
| CN112768222A (en) * | 2020-12-28 | 2021-05-07 | 芜湖森普铁芯有限公司 | Auxiliary device for iron core assembly |
| CN113470965A (en) * | 2021-09-06 | 2021-10-01 | 昌航电气有限公司 | Automatic lamination device of transformer core |
| CN115512956A (en) * | 2022-10-24 | 2022-12-23 | 哈工科讯(沈阳)智能工业技术有限公司 | Rotor silicon steel sheet lamination device and method, control device, lamination and stable structure thereof |
| CN116779315A (en) * | 2023-06-21 | 2023-09-19 | 无锡普天铁心股份有限公司 | Iron core compacting equipment |
| CN119626760A (en) * | 2024-12-17 | 2025-03-14 | 江苏江洋智能电气有限公司 | Transformer core lamination device and operation method thereof |
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2020
- 2020-06-11 CN CN202021068490.6U patent/CN211957430U/en active Active
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| CN112466646B (en) * | 2020-11-25 | 2024-04-05 | 浙江派尔电气有限公司 | Longitudinal seven-step process structure of dry type transformer core lamination |
| CN112635183A (en) * | 2020-12-08 | 2021-04-09 | 浙江电力变压器有限公司 | Coil integral sleeving device and process for transformer processing |
| CN112768222A (en) * | 2020-12-28 | 2021-05-07 | 芜湖森普铁芯有限公司 | Auxiliary device for iron core assembly |
| CN112768222B (en) * | 2020-12-28 | 2022-11-22 | 芜湖森普铁芯有限公司 | Auxiliary device for iron core assembly |
| CN113470965A (en) * | 2021-09-06 | 2021-10-01 | 昌航电气有限公司 | Automatic lamination device of transformer core |
| CN113470965B (en) * | 2021-09-06 | 2021-11-16 | 昌航电气有限公司 | Automatic lamination device of transformer core |
| CN115512956A (en) * | 2022-10-24 | 2022-12-23 | 哈工科讯(沈阳)智能工业技术有限公司 | Rotor silicon steel sheet lamination device and method, control device, lamination and stable structure thereof |
| CN116779315A (en) * | 2023-06-21 | 2023-09-19 | 无锡普天铁心股份有限公司 | Iron core compacting equipment |
| CN119626760A (en) * | 2024-12-17 | 2025-03-14 | 江苏江洋智能电气有限公司 | Transformer core lamination device and operation method thereof |
| CN119626760B (en) * | 2024-12-17 | 2025-07-11 | 江苏江洋智能电气有限公司 | Transformer core lamination device and operation method thereof |
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