CN211945751U - Wire winding and shearing device - Google Patents
Wire winding and shearing device Download PDFInfo
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- CN211945751U CN211945751U CN202020404972.8U CN202020404972U CN211945751U CN 211945751 U CN211945751 U CN 211945751U CN 202020404972 U CN202020404972 U CN 202020404972U CN 211945751 U CN211945751 U CN 211945751U
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Abstract
The utility model discloses a winding and trimming device, which comprises a main body bracket, a control system, a label packaging assembly, an air source assembly, a wire clamping assembly, a trimming assembly, a counting limit assembly and a spool clamping assembly, wherein the control system is positioned on the main body bracket, the control system is electrically connected with the label packaging assembly, the air source assembly, the wire clamping assembly, the trimming assembly, the counting limit assembly and the spool clamping assembly, the label packaging assembly and the air source assembly are positioned on the upper frame of the main body bracket and positioned above the main body bracket, the wire clamping assembly is positioned on the upper frame of the main body bracket and positioned below the upper frame, the trimming assembly is positioned on the side frame of the main body bracket, the counting limit assembly is positioned between the trimming assembly and the spool, the spool clamping assembly is positioned on the lower frame of the main body bracket, and can integrate intelligent wire taking, fixing, counting, wire winding, trimming, packaging and delivery functions into a, efficiency is improved, cause model mistake and length error when avoiding artifical the selecting cable.
Description
Technical Field
The utility model belongs to the technical field of the cable intercepting, concretely relates to wire winding trimming device.
Background
Cable is a generic term for optical cables, electrical cables, and the like. The cable has many purposes, is mainly used for controlling installation, connecting equipment, transmitting power and other multiple functions, and is a common and indispensable object in daily life.
The specification and the variety of the cable are various, the cable needs to be selected and cut to a proper length in the using process, the problem of small-quantity measurement and cutting of people in daily life is solved, however, in the case of facing industrial production, the cable is difficult to select by adopting manual large-quantity cutting, and most factories still use manual cable selecting, measuring, cutting, delivering and other works in the existing situation.
The inventor finds that the prior arts have at least the following technical problems in the practical use process:
1. the manual cutting of the cables is time-consuming and labor-consuming, and errors in cable size and cable type are easily caused.
2. Because the cable is packed in bundles, the worker needs to carry the cable in the process of trimming, the labor intensity is high, and the efficiency in trimming can be influenced.
3. The cable adopts artifical intercepting and packing, and the cable produces phenomenons such as knoing easily in the middle of the course of the work.
Disclosure of Invention
For overcoming above-mentioned not enough that exists, the utility model discloses an inventor constantly reforms transform and innovate through long-term exploration attempt and a lot of experiment and effort, has provided a wire winding trimming device, and it can be integrated intelligence get the line, fixed, count, wire winding, tailor, encapsulate and deliver the function integration, replaces the manual work and carries out the intercepting cable, raises the efficiency, avoids the kind of cable and the error in the aspect of the length.
In order to realize the purpose, the utility model adopts the technical scheme that: a winding and trimming device is provided. The automatic counting and clamping device comprises a main body support, a control system, a label packaging assembly, an air source assembly, a wire clamping assembly, a wire shearing assembly, a counting limiting assembly and a spool clamping assembly, wherein the control system is positioned on the main body support, the control system and the label packaging assembly, the air source assembly, the wire clamping assembly, the wire shearing assembly, the counting limiting assembly and the spool clamping assembly are electrically connected, the label packaging assembly and the air source assembly are positioned on the upper frame of the main body support and positioned above the main body support, the wire clamping assembly is positioned on the upper frame of the main body support and positioned below the main body support, the wire shearing assembly is positioned on the side frame of the main body support, the counting limiting assembly is positioned between the wire shearing assembly and the spool.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the label packaging assembly comprises a printer and a sucker device, wherein the starting position of the sucker device is arranged above a ticket outlet of the printer, and the printer is electrically connected with a control system.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the sucking disc device comprises a linear sliding table and a sucking disc, the linear sliding table is vertically arranged, the lower end of the linear sliding table is installed on an upper frame of the main body support, a sucking disc installing seat is arranged on a sliding block of the linear sliding table, the sucking disc is installed on the sucking disc installing seat, a vacuum generator is installed on the upper portion of the sucking disc installing seat, and the vacuum generator is connected with the sucking disc.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the air source assembly is also connected with the wire clamping assembly, the wire cutting assembly and the air expansion shaft.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the spool clamping assembly comprises a horizontal moving assembly, an air expansion shaft and a power assembly, the horizontal moving assembly is positioned at the lower frame and the middle part of the main body bracket, the air expansion shaft is positioned on the horizontal moving assembly, the power assembly is arranged on the back of the air expansion shaft, a spool is arranged on the air expansion shaft,
the horizontal movement assembly of the spool comprises two sliding rails and a sliding block, the two sliding rails are arranged on the lower frame of the main body support in parallel, the sliding block is located on the two sliding rails, the sliding block is located in the middle of the lower frame, a crossed roller bearing is arranged on the sliding block, an air expansion shaft support is arranged on the crossed roller bearing and is in an L shape, an air expansion shaft is arranged on the air expansion shaft support and is formed by arranging an air bag on a shaft, a power assembly is arranged on the back of the air expansion shaft support and comprises a gear and a motor A, the gear is arranged close to the air expansion shaft support, the motor A is meshed with the gear and is fixed on the air expansion shaft support, the air expansion shaft is connected to the center of the inner side of the gear, an air inlet interface of the air bag is arranged in the center of the outer side of the gear, a motor B is arranged on the lower portion of the sliding block.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the wire clamping assembly comprises a movable sliding table and a pneumatic clamp, a sliding rail of the movable sliding table is arranged on the upper frame, and a sliding block of the movable sliding rail is connected with the pneumatic clamp.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the stop position of the moving path of the pneumatic clamp on the moving sliding table is superposed with the pasting position of the label packaging assembly.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the counting limiting assembly comprises a sliding table support, a movable sliding table, a meter counter, a transfer plate and a meter counter support, the movable sliding table is installed on a lower frame of the main body support through the sliding table support, the transfer plate is installed on the movable sliding table, and the meter counter is installed on the transfer plate through the meter counter support.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the trimming assembly is located on the side frame of the main body support, the knife edge faces the inside of the side frame, the trimming assembly comprises a cylinder and scissors, the scissors are connected to the cylinder, the cylinder is arranged on the side frame, and the cylinder is connected with the air source assembly.
According to the utility model discloses a wire winding trimming device, its further preferred technical scheme is: the control system is provided with a remote communication module and is remotely connected with an upper computer.
Compared with the prior art, the technical scheme of the utility model have following advantage beneficial effect:
1. the intelligent integrated wire taking, fixing, counting, winding, cutting, packaging and delivering functions are integrated, labor cost is saved, labor intensity of workers is relieved, meanwhile, the system also has automatic recording of information such as storage amount and usage amount of cable materials, and the information management level of the materials is improved.
2. The spool is used as the cable transfer tray, so that the cable transfer tray has the characteristics of universality, low price, portability and the like, and the cables are directly and neatly fixed on the spool without knotting.
3. The spool is fixed and driven by the air expansion shaft, the spool is suitable for charging trays of various specifications, and meanwhile, the charging tray can be protected by adopting a fixing mode of expanding the air expansion shaft, so that the spool is not easy to damage due to clamping.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the present invention.
The labels in the figure are respectively: 1. main body support 2, label encapsulation subassembly 3, air supply subassembly 4, thread clamping subassembly 5, trimming subassembly 6, count spacing subassembly 7, I-shaped wheel centre gripping subassembly
201. Printer 202, suction cup mounting base 203, suction cup 204, linear sliding table 205 and vacuum generator
401 pneumatic clamp 402 moving sliding table
501. Scissor 502. cylinder
601. Sliding table support 602, movable sliding table 603, adapter plate 604, counter support 605 and counter combination
701. The mechanism comprises a slide rail 702, a slide block 703, a crossed roller bearing 704, an inflatable shaft bracket 705, an inflatable shaft 706, a gear 707, a motor A708, an air inlet interface 709, a motor B710 and a spool.
Detailed Description
To make the objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the detailed description of the embodiments of the present invention provided below is not intended to limit the scope of the claimed invention, but is merely representative of selected embodiments of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
Example (b):
as shown in fig. 1 and 2, a winding and trimming device includes a main body support 1, a control system, a label packaging assembly 2, an air source assembly 3, a wire clamping assembly 4, a wire trimming assembly 5, a counting limiting assembly 6, and a spool clamping assembly 7, wherein the control system is located on the main body support 1, the control system is electrically connected with the label packaging assembly 2, the air source assembly 3, the wire clamping assembly 4, the wire trimming assembly 5, the counting limiting assembly 6, and the spool clamping assembly 7, the label packaging assembly 2 and the air source assembly 3 are located on an upper frame of the main body support 1 and above the main body support 1, the wire clamping assembly 4 is located on an upper frame of the main body support 1 and below the main body support 1, the wire trimming assembly 5 is located on a side frame of the main body support 1, the counting limiting assembly 6 is located between the wire trimming assembly 5 and the spool, and the spool clamping assembly 7 is located on.
The control system adopts a universal PLC controller and is arranged on the main body bracket.
The label packaging assembly 2 comprises a label printer 201 and a sucker device, wherein the initial position of a sucker 203 of the sucker device is positioned above a ticket outlet of the label printer 201, and the printer is electrically connected with a control system.
The sucking disc device includes sharp slip table 204 and sucking disc, and the vertical setting of sharp slip table 204, sharp slip table lower extreme are installed on main part support 1 upper frame, set up sucking disc mount pad 202 on the slider of sharp slip table, install sucking disc 203 on the sucking disc mount pad 202, and vacuum generator 205 is installed on sucking disc mount pad 202 upper portion, and vacuum generator 205 is connected with sucking disc 203.
The air source assembly 3 is connected with the wire clamping assembly 4, the wire cutting assembly 5 and the air expansion shaft, the air source assembly 3 serves as a power source to provide power for the wire clamping assembly 4 and the wire cutting assembly 5, and the air source assembly 3 provides expanded pressure air for the air expansion shaft.
The spool clamping assembly 7 comprises a horizontal movement assembly, an air expansion shaft and a power assembly, the horizontal movement assembly is positioned at the lower frame and the middle part of the main body bracket 1, the air expansion shaft is positioned on the horizontal movement assembly, the power assembly is arranged at the back of the air expansion shaft, a spool 710 is arranged on the air expansion shaft,
the horizontal movement assembly of the spool comprises two slide rails 701 and a slide block 702, the two slide rails 701 are arranged on the lower frame of the main body support 1 in parallel, the slide block 702 is arranged on the two slide rails 701 and is arranged in the middle of the lower frame, a crossed roller bearing 703 is arranged on the slide block, an air inflation shaft support 704 is arranged on the crossed roller bearing 703, the air inflation shaft support 704 is L-shaped, an air inflation shaft is arranged on the air inflation shaft support 704, the air inflation shaft 705 is formed by arranging an air bag on the shaft, the air bag changes the internal air pressure by being connected with an air source assembly, and the size of the air bag is determined by the size change of the air bag to fix the spool. The back of the air expansion shaft support is provided with a power assembly, the power assembly comprises a gear 706 and a motor A707 which are positioned on the air expansion shaft, the gear 706 is arranged close to the air expansion shaft support, the motor A707 is meshed with the gear 706 and is fixed on the air expansion shaft support, the outer center of the gear 706 is provided with an air inlet interface 708 of compressed air, the interface is connected with the air source assembly 3, the lower part of the sliding block is provided with a motor B709, and the motor B709 is connected with the crossed roller bearing 703.
The wire clamping assembly 4 comprises a movable sliding table 402 and a pneumatic clamp 401, a sliding rail of the movable sliding table 402 is arranged on an upper frame, a sliding block of the movable sliding rail is connected with the pneumatic clamp, the wire clamping assembly 4 firstly moves to a position close to the initial position of a cable when the wire winding and trimming device operates, and the pneumatic clamp clamps the initial position of the cable and moves towards the spool. The motion path of the pneumatic clamp 4 on the movable sliding table coincides with the sticking position of the label packaging assembly 2, when the pneumatic clamp moves the initial position of the cable to the spool, the label packaging assembly 2 sticks a label, the initial position of the cable is fixed on the spool by the label, the spool rotates to reel the cable, and the fixed operation principle after the cable is cut off is the same.
The counting limiting assembly 6 comprises a sliding table support 601, a movable sliding table 602, a meter counter 605, an adapter plate 603 and a meter counter support 604, the movable sliding table is mounted on a lower frame of the main body support 1 through the sliding table support 601, the adapter plate 603 is mounted on the movable sliding table, the meter counter 605 is mounted on the adapter plate 603 through the meter counter support 604, it is guaranteed that the meter counter 605 is located between the spool 710 and the wire shearing assembly 5 during mounting, the meter counter 605 plays a role in counting the length of a cable, and data reference is provided for a control system to judge when the cable is sheared.
The trimming assembly 5 is located on the side frame of the main body support 1, the knife edge faces the inside of the side frame, the trimming assembly 5 comprises a cylinder and scissors, the scissors are connected onto the cylinder, the cylinder is arranged on the side frame, and the cylinder is connected with the air source assembly 3.
The control system is provided with a remote communication module, is remotely connected with the upper computer and intercepts cables with corresponding requirements by receiving instructions of the upper computer.
The working process is as follows: the user remotely sends a material taking demand list through an upper computer, the system starts to execute specific functions, firstly, a wire clamping assembly operates, a pneumatic clamp is close to a cable joint position to clamp the joint position of a cable, the cable moves towards a spool and is pulled above the spool, a label printer of a label packaging assembly prints a label according to the content sent to a control system by the upper computer, a sucking disc of the label packaging assembly sucks the label and is adhered to the spool together with a cable joint, the spool rotates to take wires, the cable is wound on the spool, the counting limiting assembly counts, the spool stops rotating when the specified length is reached, a wire shearing assembly cuts the cable, the wire clamping assembly and the label packaging assembly operate again, the cable joint is adhered to the spool, the content of the label is related information of the cable and comprises the type, the length and the like. At the moment, the moving sliding table of the spool clamping assembly works to convey the spool to the position of the wire taking position, and after automatic unloading, workers can conveniently take away the spool.
The using method comprises the following steps:
1) the host computer long-range transmission gets material demand list, and the system begins to carry out concrete function:
2) the cables are sequentially transmitted to the man-machine interaction area through the functional components and then are conveyed to the man-machine interaction area through the horizontal movement component;
3) the wire spool is unloaded automatically, and the workman takies away the wire spool.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the spirit and scope of the invention, and such modifications and enhancements are intended to be within the scope of the invention.
Claims (10)
1. The utility model provides a wire winding trimming device, it includes the main part support, a control system, the label encapsulation subassembly, the air supply subassembly, the wire clamping component, the trimming subassembly, count spacing subassembly, the I-shaped wheel centre gripping subassembly, a serial communication port, a control system is located the main part support, a control system and the label encapsulation subassembly, the air supply subassembly, the wire clamping component, the trimming subassembly, count spacing subassembly, the I-shaped wheel centre gripping subassembly electricity is connected, the label encapsulation subassembly is located the upper ledge of main part support and is located the top with the air supply subassembly, the wire clamping component is located the upper ledge of main part support and is located the below, the trimming subassembly is located main part support side frame, count spacing subassembly is located between trimming subassembly and the I-shaped wheel, the I-shaped wheel centre gripping subassembly is located main.
2. A winding and trimming apparatus according to claim 1, wherein the label packaging assembly includes a printer and a suction cup assembly, the suction cup of the suction cup assembly being positioned above a ticket outlet of the printer, the printer being electrically connected to the control system.
3. The winding and trimming device according to claim 2, wherein the suction cup device comprises a linear sliding table and a suction cup, the linear sliding table is vertically arranged, the lower end of the linear sliding table is mounted on an upper frame of the main body support, a suction cup mounting seat is arranged on a sliding block of the linear sliding table, the suction cup is mounted on the suction cup mounting seat, a vacuum generator is mounted on the upper portion of the suction cup mounting seat, and the vacuum generator is connected with the suction cup.
4. The winding and trimming device according to claim 1, wherein the air supply assembly is further connected with the wire clamping assembly, the wire trimming assembly and the air expansion shaft.
5. The winding and trimming device according to claim 1, wherein the spool holding assembly includes a horizontal movement assembly, an air-expanding shaft and a power assembly, the horizontal movement assembly is located at the lower frame and the middle portion of the main body frame, the air-expanding shaft is mounted on the horizontal movement assembly through the air-expanding shaft frame, the power assembly is disposed on the back of the air-expanding shaft frame, the spool is mounted on the air-expanding shaft,
the horizontal movement assembly of the spool comprises two sliding rails and a sliding block, the two sliding rails are arranged on the lower frame of the main body support in parallel, the sliding block is located on the two sliding rails, the sliding block is located in the middle of the lower frame, a crossed roller bearing is arranged on the sliding block, an air expansion shaft support is arranged on the crossed roller bearing and is in an L shape, an air expansion shaft is arranged on the air expansion shaft support and is formed by arranging an air bag on a shaft, a power assembly is arranged on the back of the air expansion shaft support and comprises a gear and a motor A, the gear is arranged close to the air expansion shaft support, the motor A is meshed with the gear and is fixed on the air expansion shaft support, the air expansion shaft is connected to the center of the inner side of the gear, an air inlet interface of the air bag is arranged in the center of the outer side of the gear, a motor B is arranged on the lower portion of the sliding block.
6. The winding and trimming device according to claim 1, wherein the wire clamping assembly comprises a movable sliding table and a pneumatic clamp, a sliding rail of the movable sliding table is arranged on the upper frame, and a sliding block of the movable sliding rail is connected with the pneumatic clamp.
7. The thread winding and trimming apparatus according to claim 6, wherein the stop position of the path of the pneumatic clamp on the moving carriage coincides with the location of the label package at which the label package is attached.
8. The winding and trimming device according to claim 1, wherein the counting and limiting assembly comprises a sliding table support, a movable sliding table, a meter counter, an adapter plate and a meter counter support, the movable sliding table is mounted on a lower frame of the main body support through the sliding table support, the adapter plate is mounted on the movable sliding table, and the meter counter is mounted on the adapter plate through the meter counter support.
9. The winding and trimming device according to claim 8, wherein the trimming assembly is located on the side frame of the main body bracket, the cutting edge faces the inside of the side frame, the trimming assembly comprises a cylinder and a pair of scissors, the scissors are connected to the cylinder, the cylinder is arranged on the side frame, and the cylinder is connected with the air source assembly.
10. The winding and trimming device according to claim 1, wherein the control system is provided with a remote communication module which is remotely connected with an upper computer.
Priority Applications (1)
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CN202020404972.8U CN211945751U (en) | 2020-03-26 | 2020-03-26 | Wire winding and shearing device |
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CN202020404972.8U CN211945751U (en) | 2020-03-26 | 2020-03-26 | Wire winding and shearing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112478586A (en) * | 2020-12-09 | 2021-03-12 | 成都联星技术股份有限公司 | Automatic material transferring and conveying device and control method thereof |
CN112517660A (en) * | 2020-11-18 | 2021-03-19 | 江苏欣宏泰机电有限公司 | Automatic take-up device of water tank wire drawing machine |
-
2020
- 2020-03-26 CN CN202020404972.8U patent/CN211945751U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112517660A (en) * | 2020-11-18 | 2021-03-19 | 江苏欣宏泰机电有限公司 | Automatic take-up device of water tank wire drawing machine |
CN112478586A (en) * | 2020-12-09 | 2021-03-12 | 成都联星技术股份有限公司 | Automatic material transferring and conveying device and control method thereof |
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