CN211939752U - A kind of component dialing hat machine - Google Patents
A kind of component dialing hat machine Download PDFInfo
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- CN211939752U CN211939752U CN201922487649.1U CN201922487649U CN211939752U CN 211939752 U CN211939752 U CN 211939752U CN 201922487649 U CN201922487649 U CN 201922487649U CN 211939752 U CN211939752 U CN 211939752U
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Abstract
本实用新型公开了一种元器件拨帽子机,其包括机台,机台上设有:输送轨道,输送轨道贯穿机台,用于输送线路板;顶升定位机构,设于输送轨道下方,顶升定位机构包括顶升组件和定位吸盘,顶升组件可驱动定位吸盘从底部将线路板吸附固定;移载机构和拔帽子机构,移载机构可驱动拔帽子机构运动,拔帽子机构包括与帽子相匹配的电动夹爪,移载机构可在电动夹爪将帽子夹取后向上运动将帽子从元器件上拔除。本实用新型的元器件拨帽子机结构合理,可在对线路板固定后,对线路板上元器件上的帽子进行拔作业,完全取代人工操作,可以有效提高生产效率,降低人工成本,适合大批量生产。
The utility model discloses a component hat pulling machine, which comprises a machine table. The machine table is provided with: a conveying track, which runs through the machine table and is used for conveying circuit boards; a jacking and positioning mechanism is arranged below the conveying track, The jacking and positioning mechanism includes a jacking assembly and a positioning suction cup, the jacking assembly can drive the positioning suction cup to adsorb and fix the circuit board from the bottom; the transfer mechanism and the cap pulling mechanism, the transfer mechanism can drive the movement of the cap pulling mechanism, and the cap pulling mechanism includes and The electric gripper that matches the hat, and the transfer mechanism can move upward to remove the hat from the component after the electric gripper grips the hat. The component cap pulling machine of the utility model has a reasonable structure, can pull out the caps on the components on the circuit board after fixing the circuit board, completely replaces the manual operation, can effectively improve the production efficiency, reduce the labor cost, and is suitable for large Mass production.
Description
技术领域technical field
本实用新型涉及智能制造技术领域,具体涉及一种元器件拨帽子机。The utility model relates to the technical field of intelligent manufacturing, and in particular relates to a component hat-pulling machine.
背景技术Background technique
现有的电路板元器件上的帽子拔除操作大多还是采用人工来完成,存在劳动强度大,工作效率低的问题,已不能满足大批量生产的需求,因此,需要一种自动化设备来解决上述问题。The cap removal operation on the existing circuit board components is mostly done manually, which has the problems of high labor intensity and low work efficiency, and can no longer meet the needs of mass production. Therefore, an automated device is needed to solve the above problems. .
实用新型内容Utility model content
针对现有技术的不足,本实用新型目的在于提供一种自动化程度高,生产效率高的元器件拨帽子机。其采用如下技术方案:Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a component capping machine with a high degree of automation and high production efficiency. It adopts the following technical solutions:
一种元器件拨帽子机,用于拔除线路板上元器件的帽子,其包括机台,所述机台上设有:A component cap pulling machine, used for pulling out the caps of components on a circuit board, includes a machine table, and the machine table is provided with:
输送轨道,所述输送轨道贯穿所述机台,用于输送线路板;a conveying track, which runs through the machine and is used for conveying circuit boards;
顶升定位机构,设于所述输送轨道下方,所述顶升定位机构包括顶升组件和定位吸盘,所述顶升组件可驱动所述定位吸盘从底部将线路板吸附固定;The jacking and positioning mechanism is arranged below the conveying track, and the jacking and positioning mechanism includes a jacking assembly and a positioning suction cup, and the jacking assembly can drive the positioning suction cup to adsorb and fix the circuit board from the bottom;
移载机构和拔帽子机构,所述移载机构可驱动所述拔帽子机构运动,所述拔帽子机构包括与帽子相匹配的电动夹爪,所述移载机构可在所述电动夹爪将帽子夹取后向上运动将帽子从元器件上拔除。A transfer mechanism and a cap pulling mechanism, the transfer mechanism can drive the cap pulling mechanism to move, and the cap pulling mechanism includes an electric gripper matched with the hat, and the transfer mechanism can be used to move the electric gripper. After the cap is clamped, the upward movement will remove the cap from the component.
作为本实用新型的进一步改进,所述移载机构包括X轴模组、Y轴模组、Z轴模组,所述X轴模组装配于所述Y轴直线模组上,所述Z轴模组装配于所述X轴模组上。As a further improvement of the present invention, the transfer mechanism includes an X-axis module, a Y-axis module, and a Z-axis module. The X-axis module is assembled on the Y-axis linear module, and the Z-axis module is mounted on the Y-axis linear module. The module is assembled on the X-axis module.
作为本实用新型的进一步改进,所述移载机构还包括R轴模组,所述R轴模组装配于所述Z轴模组上,所述拔帽子机构装配于所述R轴模组上,所述拔帽子机构还包括工位盘,所述工位盘通过连接板与所述R轴模组的旋转轴连接,所述工位盘底部装配有多个所述电动夹爪,所述R轴模组可驱动所述工位盘转动,通过不同电动夹爪依次对多个帽子进行拔除。As a further improvement of the present invention, the transfer mechanism further includes an R-axis module, the R-axis module is mounted on the Z-axis module, and the cap pulling mechanism is mounted on the R-axis module , the cap pulling mechanism also includes a station plate, the station plate is connected with the rotating shaft of the R-axis module through a connecting plate, the bottom of the station plate is equipped with a plurality of the electric grippers, the The R-axis module can drive the work station to rotate, and pull out a plurality of hats in sequence through different electric grippers.
作为本实用新型的进一步改进,所述拔帽子机构还包括光源、相机和位移传感器,所述相机和位移传感器配合对帽子进行定位。As a further improvement of the present invention, the hat pulling mechanism further includes a light source, a camera and a displacement sensor, and the camera and the displacement sensor cooperate to position the hat.
作为本实用新型的进一步改进,所述顶升组件包括顶升气缸和顶升板,所述顶升板与顶升气缸连接,所述定位吸盘装配于所述顶升板上。As a further improvement of the present invention, the jacking assembly includes a jacking cylinder and a jacking plate, the jacking plate is connected to the jacking cylinder, and the positioning suction cup is assembled on the jacking plate.
作为本实用新型的进一步改进,所述输送轨道包括固定轨道和可调轨道,所述可调轨道用于调节所述固定轨道和可调轨道之间的距离。As a further improvement of the present invention, the conveying track includes a fixed track and an adjustable track, and the adjustable track is used to adjust the distance between the fixed track and the adjustable track.
作为本实用新型的进一步改进,所述固定轨道和可调轨道的外侧均设有与线路板配合的限位板。As a further improvement of the present invention, the outer sides of the fixed rail and the adjustable rail are provided with limit plates matched with the circuit boards.
作为本实用新型的进一步改进,所述机台上还设有帽子收集漏斗。As a further improvement of the present invention, a cap collection funnel is also provided on the machine table.
作为本实用新型的进一步改进,所述机台上设有壳体,所述壳体上设有与所述输送轨道配合的出入口As a further improvement of the present invention, the machine table is provided with a casing, and the casing is provided with an entrance and exit that cooperate with the conveying track
本实用新型的有益效果:The beneficial effects of the present utility model:
本实用新型的元器件拨帽子机结构合理,可在对线路板固定后,对线路板上元器件上的帽子进行拔作业,完全取代人工操作,可以有效提高生产效率,降低人工成本,适合大批量生产。The component cap pulling machine of the utility model has a reasonable structure, can pull out the caps on the components on the circuit board after fixing the circuit board, completely replaces the manual operation, can effectively improve the production efficiency, reduce the labor cost, and is suitable for large Mass production.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为了让本实用新型的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the contents of the description, and in order to make the above-mentioned and other purposes, features and advantages of the present invention better. It is obvious and easy to understand, and the preferred embodiments are exemplified below, and the detailed description is as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本实用新型优选实施例中元器件拨帽子机的内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of a component and hat machine in a preferred embodiment of the present utility model;
图2是本实用新型优选实施例中元器件拨帽子机的外部结构示意图;Fig. 2 is a schematic diagram of the external structure of the component hat machine in the preferred embodiment of the present utility model;
图3是本实用新型优选实施例中输送轨道的结构示意图;3 is a schematic structural diagram of a conveying track in a preferred embodiment of the present invention;
图4是本实用新型优选实施例中顶升定位机构的结构示意图;4 is a schematic structural diagram of a jacking and positioning mechanism in a preferred embodiment of the present invention;
图5是本实用新型优选实施例中Z轴模组、R轴模组和拔帽子机构的装配结构示意图;5 is a schematic diagram of the assembly structure of the Z-axis module, the R-axis module and the cap pulling mechanism in the preferred embodiment of the present invention;
图6是本实用新型优选实施例中拔帽子机构的俯视图。6 is a top view of the cap pulling mechanism in the preferred embodiment of the present invention.
标记说明:10、线路板;100、机台;110、输送轨道;111、固定轨道;112、可调轨道;113、限位板;121、顶升气缸;122、顶升板;123、定位吸盘;131、X轴模组;132、Y轴模组;133、Z轴模组;134、R轴模组;140、拔帽子机构;141、电动夹爪;142、工位盘;143、光源;144、相机;145、位移传感器;150、帽子收集漏斗;160、壳体。Marking description: 10, circuit board; 100, machine; 110, conveying track; 111, fixed track; 112, adjustable track; 113, limit plate; 121, jacking cylinder; 122, jacking plate; 123, positioning Suction cup; 131, X-axis module; 132, Y-axis module; 133, Z-axis module; 134, R-axis module; 140, cap pulling mechanism; 141, electric gripper; 142, station plate; 143, light source; 144, camera; 145, displacement sensor; 150, cap collection funnel; 160, housing.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好地理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and implement it, but the examples are not intended to limit the present utility model.
如图1所示,为本实用新型实施例中元器件拨帽子机,用于拔除线路板10上元器件的帽子,其包括机台100,机台100上设有输送轨道110、顶升定位机构、移载机构和拔帽子机构140。As shown in FIG. 1 , it is a component cap removing machine in an embodiment of the present invention, which is used to remove the caps of components on the
如图3所示,输送轨道110贯穿机台100,用于输送线路板10,输送轨道110包括固定轨道111和可调轨道112,可调轨道112用于调节固定轨道111和可调轨道112之间的距离,以适应不同宽度的线路板10。具体的,固定轨道111和可调轨道112均包括由电机驱动的传送带,两传送带配合支持线路板10。优选的,固定轨道111和可调轨道112的外侧均设有与线路板10配合的限位板113,用于在两侧为线路板10进行限位,防止跑偏。As shown in FIG. 3 , the
如图4所示,顶升定位机构设于输送轨道110下方,顶升定位机构包括顶升组件和定位吸盘123,顶升组件可驱动定位吸盘123从底部将线路板10吸附固定。As shown in FIG. 4 , the jacking and positioning mechanism is arranged below the
具体的,顶升组件包括顶升气缸121和顶升板122,顶升板122与顶升气缸121连接,定位吸盘123装配于顶升板122上。定位吸盘123数量为多个,用于分别吸附线路板10的不同部位,使吸附更加稳定。Specifically, the jacking assembly includes a jacking
移载机构包括X轴模组131、Y轴模组132、Z轴模组133,X轴模组131装配于Y轴直线模组上,Z轴模组133装配于X轴模组131上。The transfer mechanism includes an
如图5-6所示,移载机构可驱动拔帽子机构140运动,拔帽子机构140包括与帽子相匹配的电动夹爪141,移载机构可在电动夹爪141将帽子夹取后向上运动将帽子从元器件上拔除。As shown in FIGS. 5-6 , the transfer mechanism can drive the
移载机构还包括R轴模组134,R轴模组134装配于Z轴模组133上,拔帽子机构140装配于R轴模组134上,拔帽子机构140还包括工位盘142,工位盘142通过连接板与R轴模组134的旋转轴连接,工位盘142底部装配有多个电动夹爪141,R轴模组134可驱动工位盘142转动,通过不同电动夹爪141依次对多个帽子进行拔除。The transfer mechanism further includes an R-
拔帽子机构140还包括光源143、相机144和位移传感器145,相机144和位移传感器145配合对帽子进行定位。以实现电动夹爪141对帽子的精准夹取。The
如图1所示,机台100上还设有帽子收集漏斗150,可在拔除帽子后将帽子置入帽子收集漏斗150中。As shown in FIG. 1 , the
如图2所示,机台100上设有壳体160,壳体160上设有与输送轨道110配合的出入口。As shown in FIG. 2 , the machine table 100 is provided with a
工作时,输送轨道110将线路板10运至顶升定位机构上方,顶升定位机构将线路板10固定,移载机构驱动拔帽子机构140运动,通过电动夹爪141将帽子夹取后向上运动将帽子从元器件上拔除,并将帽子运至帽子收集漏斗150进行收集。During operation, the
以上实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present utility model is subject to the claims.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922487649.1U CN211939752U (en) | 2019-12-31 | 2019-12-31 | A kind of component dialing hat machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922487649.1U CN211939752U (en) | 2019-12-31 | 2019-12-31 | A kind of component dialing hat machine |
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| CN211939752U true CN211939752U (en) | 2020-11-17 |
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| CN201922487649.1U Expired - Fee Related CN211939752U (en) | 2019-12-31 | 2019-12-31 | A kind of component dialing hat machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116021252A (en) * | 2023-03-29 | 2023-04-28 | 中电科风华信息装备股份有限公司 | Automatic cap removal device for B-pillar camera and its operation method |
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2019
- 2019-12-31 CN CN201922487649.1U patent/CN211939752U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116021252A (en) * | 2023-03-29 | 2023-04-28 | 中电科风华信息装备股份有限公司 | Automatic cap removal device for B-pillar camera and its operation method |
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