CN211931478U - Liftable from accomodating branch trimming machine - Google Patents

Liftable from accomodating branch trimming machine Download PDF

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CN211931478U
CN211931478U CN202020189428.6U CN202020189428U CN211931478U CN 211931478 U CN211931478 U CN 211931478U CN 202020189428 U CN202020189428 U CN 202020189428U CN 211931478 U CN211931478 U CN 211931478U
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support
steering
branches
motor
hydraulic expansion
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陆俊羽
程玉柱
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Nanjing Forestry University
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Nanjing Forestry University
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Abstract

本专利提供一种自动化程度高,修剪树枝科学精准,对修剪的树枝可自动化进行分等级回收的可升降自收纳树枝修剪机,它包括支撑底座、多级液压伸缩装置、水平滑道、修剪装置,支撑底座上设置有收纳箱,多级液压伸缩装置的底部机座设置在支撑底座上,在多级液压伸缩装置的机座与转向驱动装置相连;多级液压伸缩装置最上端的第一级伸缩杆与水平滑道,水平滑道上设置有修剪装置;修剪装置包括支座,夹紧装置,在锯切电机的带动下转动以切断树枝的圆锯,支座另一侧设置有能够相对于支座摆动的前置顶板。

Figure 202020189428

This patent provides a liftable and self-storing branch pruning machine with high degree of automation, scientific and precise pruning of branches, and automatic hierarchical recovery of pruned branches. It includes a support base, a multi-stage hydraulic expansion device, a horizontal slide, and a pruning device. , a storage box is arranged on the support base, the bottom frame of the multi-stage hydraulic expansion device is arranged on the support base, and the base of the multi-stage hydraulic expansion device is connected with the steering drive device; The rod and the horizontal slideway, and a trimming device is arranged on the horizontal slideway; the trimming device includes a support, a clamping device, a circular saw that rotates under the driving of a sawing motor to cut branches, and the other side of the support is provided with relative to the support Seat swing front top panel.

Figure 202020189428

Description

一种可升降自收纳树枝修剪机A liftable and self-storing branch pruning machine

技术领域technical field

本专利涉及树木修剪设备技术领域,尤其是液压可调整高度,自动收集修剪树枝,自动化程度高、安全高效的树木修剪机。This patent relates to the technical field of tree pruning equipment, in particular to a tree pruning machine with hydraulic height adjustable, automatic collection and pruning of branches, high degree of automation, safety and efficiency.

背景技术Background technique

随着国家树木绿化程度逐年增高,对果树、园林观赏树、行道树等都需投入人力来进行养护,树枝的修剪是树木养护方法之一,需养护的树木越多,所修剪的树枝越多,投入的人力便越大,人力修剪对于高枝修剪存在安全隐患,修剪后的树枝收集依然耗时耗力,诸如在入冬前要如何完成大面积的树枝修剪工作,投入大量的人力效率不高,经济成本高,现有机械化的修剪设备对操作人员要求高,存在耗力效率不高的情况,还存在安全隐患等问题。As the country's tree greening degree increases year by year, manpower is required to maintain fruit trees, garden ornamental trees, street trees, etc. Branch pruning is one of the tree maintenance methods. The more trees to be maintained, the more branches to be pruned, The more manpower invested, there is a potential safety hazard for manpower pruning for high branch pruning, and the collection of pruned branches is still time-consuming and labor-intensive. The economic cost is high, the existing mechanized trimming equipment has high requirements for operators, and there are problems such as low power consumption efficiency and hidden safety hazards.

发明内容SUMMARY OF THE INVENTION

为解决传统的树枝修剪装置不能自动调节高度,甚至需要人力作业,对树枝收集仍需再次投入人力完成的问题,本专利目的是提供一种可升降自收纳树枝修剪机,它自动化程度高,修剪树枝科学精准,对修剪的树枝可自动化进行分等级回收,效率高,成效好。In order to solve the problem that the traditional branch pruning device cannot automatically adjust the height, and even requires manual operation, the collection of branches still needs to be completed by manpower again. The branches are scientific and accurate, and the pruned branches can be automatically recycled by grades, with high efficiency and good results.

本专利的目的通过以下技术方案来实现:The purpose of this patent is achieved through the following technical solutions:

一种可升降自收纳树枝修剪机,包括支撑底座、多级液压伸缩装置、水平滑道、修剪装置,支撑底座上设置有多个收纳箱,多级液压伸缩装置的底部机座设置在支撑底座上,在多级液压伸缩装置的底部机座与多级液压伸缩装置绕竖直轴线转动的转向驱动装置相连;多级液压伸缩装置最上端的第一级伸缩杆1与水平滑道一端相连,水平滑道具有滑轨31,水平滑道上设置有在滑动驱动装置的带动下能够沿着滑轨31滑动的修剪装置;修剪装置包括支座 40,支座上表面上设置有用于夹紧树枝的夹紧装置,支座一侧设置用于在锯切电机13的带动下转动以切断树枝的圆锯14,支座另一侧设置有在摆动电机8带动下能够相对于支座摆动的前置顶板11;A liftable self-storing branch trimmer, comprising a support base, a multi-stage hydraulic expansion device, a horizontal slideway, and a trimming device, a plurality of storage boxes are arranged on the support base, and the bottom base of the multi-stage hydraulic expansion device is arranged on the support base The bottom frame of the multi-stage hydraulic expansion device is connected with the steering drive device that rotates around the vertical axis of the multi-stage hydraulic expansion device; The slideway has a slide rail 31, and the horizontal slideway is provided with a trimming device that can slide along the slide rail 31 under the driving of the sliding drive device; the trimming device includes a support 40, and the upper surface of the support is provided with clips for clamping branches Tightening device, one side of the support is provided with a circular saw 14 that is rotated under the drive of the sawing motor 13 to cut branches, and the other side of the support is provided with a front top plate that can swing relative to the support under the drive of the swing motor 8 11;

当前置顶板11摆动到基本水平时,夹紧装置夹紧位于前置顶板11上的树枝,圆锯14动作,切断被夹紧的树枝,多级液压伸缩装置收缩,带动前置顶板11下降到靠近支撑底座处,通过多级液压伸缩装置绕竖直轴线转动或/和修剪装置沿滑轨31的滑动带动前置顶板11移动到收纳箱上方,夹紧装置松开树枝,前置顶板11摆动至倾斜状态,使得树枝滑入到相应的收纳箱内。When the front top plate 11 swings to a substantially horizontal level, the clamping device clamps the branches located on the front top plate 11, the circular saw 14 moves to cut off the clamped branches, the multi-stage hydraulic expansion device shrinks, and drives the front top plate 11 to descend to the Near the support base, the multi-stage hydraulic expansion device rotates around the vertical axis or/and the trimming device slides along the slide rail 31 to drive the front top plate 11 to move above the storage box, the clamping device releases the branches, and the front top plate 11 swings to the inclined state, so that the branches slide into the corresponding storage box.

上述的可升降自收纳树枝修剪机,转向驱动装置包括转向电机21、转向主齿轮19、转向动齿轮28、制动齿轮29;转向主齿轮19上部连接级液压伸多缩装置的机座41,周向与制动齿轮29啮合,转向动齿轮28由转向电机21驱动,转向动齿轮28与制动齿轮29啮合,由转向电机21驱动转向动齿轮28带动制动齿轮29再带动转向主齿轮19从而使多级液压伸缩装置转动。The above-mentioned liftable self-storing branch trimmer, the steering drive device includes a steering motor 21, a steering main gear 19, a steering driving gear 28, and a braking gear 29; The circumferential direction meshes with the braking gear 29, the steering gear 28 is driven by the steering motor 21, the steering gear 28 meshes with the braking gear 29, and the steering motor 21 drives the steering gear 28 to drive the braking gear 29 and then drive the steering main gear 19 Thereby, the multi-stage hydraulic expansion device rotates.

上述的可升降自收纳树枝修剪机,所述水平滑道一端顶部设有激光位移传感器16和扫描仪17,另一端上部设置滑轨31;激光位移传感器16和扫描仪17均与工控机4电连接,工控机4与转向驱动装置、滑动驱动装置、夹紧装置电连接。The above-mentioned liftable and self-storing branch pruning machine has a laser displacement sensor 16 and a scanner 17 on the top of one end of the horizontal slideway, and a slide rail 31 on the upper part of the other end; connected, the industrial computer 4 is electrically connected with the steering driving device, the sliding driving device and the clamping device.

上述的可升降自收纳树枝修剪机,滑动驱动装置包括转动设置在支座40上、位于滑轨 31两侧左右相对的水平传送小轮12,水平传送小轮12与滑动电机7的输出轴相连,滑动电机7的机座固定在支座上。The above-mentioned liftable and self-storing branch trimmer, the sliding drive device includes a horizontal transmission wheel 12 rotatably arranged on the support 40 and located on both sides of the slide rail 31 opposite to left and right, and the horizontal transmission wheel 12 is connected with the output shaft of the sliding motor 7 . , the base of the sliding motor 7 is fixed on the support.

上述的可升降自收纳树枝修剪机,夹紧装置包括固定在支座上的夹爪42、与夹爪相对的滑动设置支座上的夹具刀10,夹具刀10与丝杠6以螺旋副配合,丝杠6与带动其转动的夹紧电机9驱动。The above-mentioned liftable and self-storing branch pruning machine, the clamping device includes a clamping claw 42 fixed on the support, a clamp knife 10 on the support slidingly arranged opposite the clamping claw, and the clamp knife 10 and the lead screw 6 cooperate with the screw pair , the screw 6 is driven by the clamping motor 9 that drives it to rotate.

上述的可升降自收纳树枝修剪机,夹具刀10与夹爪42相对的内侧面上具有突起的锋利的棱刀,用于嫩枝的修剪。In the above-mentioned retractable and self-storing branch trimmer, the inner surface of the clamp knife 10 opposite to the clamp claw 42 has a protruding sharp edge knife, which is used for pruning twigs.

上述的可升降自收纳树枝修剪机,支座上设置圆锯水平滑轨2,锯切电机13滑动设置在圆锯水平滑轨2内,锯切电机13与驱动锯切电机沿圆锯水平滑轨2移动的电动推杆15相连,圆锯的锯片所在平面、圆锯水平滑轨2、丝杠6相平行。The above-mentioned liftable self-storing branch pruning machine, the circular saw horizontal slide rail 2 is arranged on the support, the sawing motor 13 is slidably arranged in the circular saw horizontal slide rail 2, and the sawing motor 13 and the driving sawing motor slide along the circular saw horizontally. The electric push rod 15 moved by the rail 2 is connected, and the plane where the saw blade of the circular saw is located, the horizontal slide rail 2 of the circular saw, and the lead screw 6 are parallel.

本专利的有益效果:工作时,采用属于现有技术的多级液压伸缩装置带动与水平滑道、修剪装置等上升至预修剪的树枝附近,通过滑道驱动装置驱动修剪装置移动到树枝下方,前置顶板11摆动到基本水平支撑起树枝,夹紧装置夹紧位于前置顶板11上的树枝,圆锯14动作,切断被夹紧的树枝,多级液压伸缩装置收缩,带动前置顶板11下降到靠近支撑底座处,同时通过多级液压伸缩装置绕竖直轴线转动或/和修剪装置沿滑轨31的滑动,使得前置顶板移动到一个收纳箱的上部,该收纳箱与前置顶板上的树枝的长度、直径等对应,然后夹紧装置松开树枝,前置顶板11摆动至倾斜状态,使得树枝滑入到相应的收纳箱内。这样,不同长度、直径等的树枝被收纳到不同的收纳箱内。Beneficial effects of the patent: when working, the multi-stage hydraulic expansion device belonging to the prior art is used to drive the horizontal slideway, trimming device, etc. to ascend to the vicinity of the pre-pruned branch, and the slideway driving device drives the trimming device to move to the bottom of the branch, The front top plate 11 swings to a substantially horizontal level to support the branches, the clamping device clamps the branches located on the front top plate 11 , the circular saw 14 moves to cut off the clamped branches, the multi-stage hydraulic expansion device shrinks, and drives the front top plate 11 Descend to the position close to the support base, and at the same time rotate the multi-stage hydraulic expansion device around the vertical axis or/and the trimming device slides along the slide rail 31, so that the front top plate moves to the upper part of a storage box, which is connected to the front top plate. The length, diameter, etc. of the branches on the top correspond, and then the clamping device releases the branches, and the front top plate 11 swings to an inclined state, so that the branches slide into the corresponding storage boxes. In this way, branches of different lengths, diameters, etc. are stored in different storage boxes.

扫描仪17能够对树冠扫描数据采集,工控机根据采集的数据或者传至云端由人工智能分析所要修剪的树枝,并通过激光位移传感器16的测距,协同转向驱动装置、多级液压伸缩装置及水平滑道上的修剪装置,调整到需要修剪的树枝底端由前置顶板11顶起,并夹爪42和夹具刀10夹紧树枝,圆锯14沿圆锯水平轨道2移动完成切割作业,这样可以进一步提高自动化程度。The scanner 17 can scan the tree canopy to collect data, and the industrial computer analyzes the branches to be pruned according to the collected data or transmits it to the cloud by artificial intelligence. The trimming device on the horizontal slideway is adjusted so that the bottom end of the branch to be trimmed is lifted up by the front top plate 11, and the clamping jaw 42 and the clamp knife 10 clamp the branch, and the circular saw 14 moves along the circular saw horizontal track 2 to complete the cutting operation. The degree of automation can be further increased.

夹紧电机9驱动丝杠6滚动,带动夹具刀10移动夹紧树枝,夹紧电机9与工控机电连接,工控机4可以分析得到夹具刀10据初始位置的距离,进而得到该被夹紧的树枝的直径。The clamping motor 9 drives the lead screw 6 to roll, and drives the clamping knife 10 to move and clamp the branches. The clamping motor 9 is electrically connected to the industrial computer. The diameter of the branch.

工控机可以根据水平滑道顶部扫描仪17所测得的被修剪的树枝长度、夹具刀10处所测得的树枝直径、被修剪树木的品种等划分多个等级,修剪下来的树枝根据分得的等级放入不同的收纳箱,减少人工后续不合理处理,精准分类,也减少了木材的浪费。The industrial computer can be divided into multiple grades according to the length of the pruned branch measured by the scanner 17 on the top of the horizontal slide, the diameter of the branch measured at the jig knife 10, the species of the pruned tree, etc., and the pruned branches are divided according to the score. The grades are put into different storage boxes to reduce unreasonable manual follow-up processing, accurate classification, and reduce wood waste.

本专利自动化程度高,修剪树枝科学精准,对修剪树枝可自动化进行分等级回收,安全且效率高,减少不合理使用修剪料的情况,符合环保要求。The patent has a high degree of automation, scientific and accurate pruning of branches, and automatic hierarchical recycling of pruned branches, which is safe and efficient, reduces the unreasonable use of pruning materials, and meets environmental protection requirements.

附图说明Description of drawings

图1为可升降自收纳树枝修剪机示意图;Fig. 1 is a schematic diagram of a liftable self-storing branch trimmer;

图2为可升降自收纳树枝修剪机右视图;Figure 2 is a right side view of the liftable self-storing branch trimmer;

图3为图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;

图4为图3中的局部放大图;Fig. 4 is a partial enlarged view in Fig. 3;

图5为图2的B-B剖视图;Fig. 5 is the B-B sectional view of Fig. 2;

图6为图5中的局部放大图;Fig. 6 is a partial enlarged view in Fig. 5;

图7水平滑道的局部示意图;Figure 7 is a partial schematic diagram of a horizontal slide;

图8水平滑道的局部剖视图;Figure 8 is a partial cross-sectional view of the horizontal slide;

图9修剪装置等示意图;Figure 9 is a schematic diagram of a trimming device, etc.;

图10修剪装置整体示意图;Figure 10 is an overall schematic diagram of the trimming device;

图11图10中的局部放大图;Fig. 11 is a partial enlarged view in Fig. 10;

图12修剪装置主视图;Figure 12 is a front view of the trimming device;

图13修剪装置右视图;Figure 13 is a right side view of the trimming device;

图14修剪装置俯视图;Figure 14 is a top view of the trimming device;

图15图13的C-C剖面图;Figure 15 is a C-C cross-sectional view of Figure 13;

图16图14的D-D剖面图;Figure 16 is a D-D cross-sectional view of Figure 14;

图17图13的E-E剖面图;Figure 17 is the E-E cross-sectional view of Figure 13;

图18树枝修剪工作状态示意图;Figure 18 is a schematic diagram of the working state of branch pruning;

图19树枝回收工作状态示意图;Figure 19 is a schematic diagram of the working state of branch recycling;

图20树枝修剪工作状态示意图(俯视)。Figure 20 Schematic diagram of the working state of branch pruning (top view).

图中:第一级伸缩杆1、圆锯水平滑轨2、蓄电池3、工控机4、蓄电池5、丝杠6、滑动电机7、摆动电机8、夹紧电机9、夹具刀10、前置顶板11、水平传送小轮12、锯切电机13、圆锯14、电动推杆15、激光位移传感器16、扫描仪17、第三级伸缩杆18、转向主齿轮19、液压泵20、转向电机21、四等收纳箱22、三等收纳箱23、二等收纳箱24、一等收纳箱25、第二级伸缩杆26、树枝27、转向动齿轮28、制动齿轮29、电瓶30、滑轨31、丝杠保护盖32、支座40、机座41、夹爪42。In the figure: first-stage telescopic rod 1, circular saw horizontal slide 2, battery 3, industrial computer 4, battery 5, lead screw 6, sliding motor 7, swing motor 8, clamping motor 9, fixture knife 10, front top Plate 11, horizontal transfer wheel 12, sawing motor 13, circular saw 14, electric push rod 15, laser displacement sensor 16, scanner 17, third-stage telescopic rod 18, steering main gear 19, hydraulic pump 20, steering motor 21. Fourth-class storage box 22, third-class storage box 23, second-class storage box 24, first-class storage box 25, second-level telescopic rod 26, branch 27, steering gear 28, brake gear 29, battery 30, slide Rail 31 , screw protection cover 32 , support 40 , machine base 41 , clamping jaw 42 .

具体实施方式Detailed ways

下面将结合本专利实施例中的附图,对本专利实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present patent will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present patent.

参见图1所示的可升降自收纳树枝修剪机,它是一种可升降修剪树枝、自收纳树枝、具有清洁能源的自动树木修剪装置,包括支撑基座,所述支撑基座内部具有多级液压伸缩装置的液压泵20、转向电机21、电瓶30、转向主齿轮19、转向动齿轮28、制动齿轮29等。支撑基座外部具有四个等级的收纳箱:四等收纳箱22、三等收纳箱23、二等收纳箱24、一等收纳箱25。Referring to the liftable self-storing branch trimmer shown in FIG. 1, it is an automatic tree trimming device that can lift and trim branches, self-storage branches, and has clean energy. Hydraulic pump 20 , steering motor 21 , battery 30 , steering main gear 19 , steering driving gear 28 , brake gear 29 and the like of the hydraulic telescopic device. There are four levels of storage boxes outside the support base: a fourth-class storage box 22 , a third-class storage box 23 , a second-class storage box 24 , and a first-class storage box 25 .

所述转向主齿轮向上连接多级液压伸缩装置的机座41,液压泵20固定在机座41上,转向主齿轮与制动齿轮啮合,第三级液压杆与液压泵相连接,转向动齿轮由转向电机驱动,制动齿轮与转向动齿轮啮合,由转向电机驱动转向动齿轮带动制动齿轮再带动转向主齿轮从而使多级液压伸缩装置转动。The steering main gear is upwardly connected to the frame 41 of the multi-stage hydraulic expansion device, the hydraulic pump 20 is fixed on the frame 41, the steering main gear is meshed with the brake gear, the third-stage hydraulic rod is connected with the hydraulic pump, and the steering driving gear Driven by the steering motor, the braking gear meshes with the steering gear, and the steering motor drives the steering gear to drive the braking gear and then the steering main gear to rotate the multi-stage hydraulic expansion device.

所述多级液压伸缩装置主要包括液压泵和三级伸缩杆:第一级伸缩杆1、第二级伸缩杆 26、第三级伸缩杆18。第三级伸缩杆与液压泵相连接,第一级伸缩杆与水平滑道相连接。The multi-stage hydraulic telescopic device mainly includes a hydraulic pump and three-stage telescopic rods: a first-stage telescopic rod 1, a second-stage telescopic rod 26, and a third-stage telescopic rod 18. The third-stage telescopic rod is connected with the hydraulic pump, and the first-stage telescopic rod is connected with the horizontal slideway.

所述水平滑道包括一端顶部设置有激光位移传感器16和扫描仪17,内部设置工控机4、向激光位移传感器16、扫描仪17工控机4供电的蓄电池5,另一端上部是滑轨31,与滑轨滑动相连接的修剪装置。The horizontal slideway includes a laser displacement sensor 16 and a scanner 17 arranged on the top of one end, an industrial computer 4, a battery 5 that supplies power to the laser displacement sensor 16, the scanner 17 and the industrial computer 4, and the upper part of the other end is a slide rail 31, Trimming device slidingly attached to the slide rail.

所述修剪装置包括支座40,支座40顶部中心位置转动设置水平传送小轮12与水平滑轨 31相配合,支座40顶部前端设置包括夹具刀在内的夹紧装置,支座后侧设置包括圆锯等在内的锯切装置,支座40的前侧设置前置顶板11。The trimming device includes a support 40, the top of the support 40 is rotatably provided with a horizontal transfer wheel 12 to cooperate with the horizontal slide rail 31, and the front end of the top of the support 40 is provided with a clamping device including a clamp knife, and the rear side of the support A sawing device including a circular saw is provided, and a front top plate 11 is provided on the front side of the support 40 .

夹紧装置包括固定在支座上的夹爪42、与夹爪相对的滑动设置支座上的夹具刀10,夹具刀10与丝杠6以螺旋副配合,丝杠6与带动其转动的夹紧电机9驱动。丝杠6旋转进而驱动夹具刀10前进或后退,丝杠6所在槽内上端有丝杠保护盖32,夹具刀10向上贯穿丝杠保护盖32。夹具刀10由夹紧电机9驱动丝杠6向前递进,自适应测得夹具刀10夹紧树枝,夹紧电机9停止驱动,工控机4根据夹具刀10据初始位置的距离,得该树枝的直径。The clamping device includes a clamping claw 42 fixed on the support, and a clamp knife 10 on the support which is slidably arranged opposite the clamping claw. The tightening motor 9 is driven. The lead screw 6 rotates to drive the jig knife 10 forward or backward. The upper end of the groove where the lead screw 6 is located has a lead screw protective cover 32 , and the jig knife 10 penetrates the lead screw protective cover 32 upward. The clamp knife 10 is driven by the clamping motor 9 to advance the screw 6 forward, and the clamp knife 10 is adaptively measured to clamp the branch, the clamping motor 9 stops driving, and the industrial computer 4 obtains the distance according to the initial position of the clamp knife 10 The diameter of the branch.

夹具刀10与夹爪42相对的内侧面上具有突起的锋利的棱刀,用于嫩枝的修剪。The inner surface of the clamping knife 10 opposite to the clamping jaw 42 has a protruding sharp edge knife, which is used for pruning the twigs.

支座上设置圆锯水平滑轨2,锯切电机13滑动设置在圆锯水平滑轨2内,锯切电机13 与驱动锯切电机沿圆锯水平滑轨2移动的电动推杆15相连,圆锯的锯片所在平面、圆锯水平滑轨2、丝杠6相平行。通过电动推杆15使圆锯14在圆锯水平滑轨2上水平移动,前置顶板11由摆动电机8驱动,摆动电机8、夹紧电机9、锯切电机13和电动推杆15由支座内部的蓄电池3供能。A circular saw horizontal slide rail 2 is arranged on the support, a sawing motor 13 is slidably arranged in the circular saw horizontal slide rail 2, and the sawing motor 13 is connected with an electric push rod 15 that drives the sawing motor to move along the circular saw horizontal slide rail 2, The plane of the saw blade of the circular saw, the horizontal slide rail 2 of the circular saw, and the lead screw 6 are parallel. The circular saw 14 is moved horizontally on the circular saw horizontal slide rail 2 by the electric push rod 15, the front top plate 11 is driven by the swing motor 8, the swing motor 8, the clamping motor 9, the sawing motor 13 and the electric push rod 15 are supported by the support The battery 3 inside the seat supplies power.

所述支撑底座内的转向主齿轮19与制动齿轮29啮合,由转向动齿轮28传动多级液压伸缩装置可旋转角度范围是0°到360°,制动齿轮29用于减速或立即停止,使多级液压伸缩装置再旋转指定位置更加精确,多级液压伸缩装置由三级伸缩杆构成,满足高枝修剪作业。The steering main gear 19 in the support base meshes with the braking gear 29, and the multi-stage hydraulic expansion device is driven by the steering gear 28. The rotation angle range of the multi-stage hydraulic expansion device is 0° to 360°. The braking gear 29 is used for deceleration or immediate stop. The multi-stage hydraulic expansion device can be rotated to the specified position more accurately. The multi-stage hydraulic expansion device is composed of three-stage expansion rods, which can meet the high branch pruning operation.

主要是四个体积不一的收纳箱,根据水平滑道顶部扫描仪17所测得的树枝长度、夹具刀 10处所测得的树枝直径、被修剪树木的品种划分四个等级,修剪下来的木材根据分得的四个等级来加工处理,减少人工后续不合理处理,精准分类,也减少了木材的浪费。There are mainly four storage boxes with different volumes. According to the length of the branches measured by the scanner 17 on the top of the horizontal slide, the diameter of the branches measured at the jig knife 10, and the species of the pruned trees are divided into four grades. The wood is processed according to the four grades scored, which reduces the unreasonable manual subsequent treatment, accurate classification, and also reduces the waste of wood.

前置顶板11与夹具刀10协同工作,使修剪后的树枝保持双端支持并平衡,通过调整前置顶板11的角度和多级液压伸缩装置的高度,来完成对修剪树枝的正确投放。The front top plate 11 and the jig knife 10 work together to keep the pruned branches supported and balanced at both ends. By adjusting the angle of the front top plate 11 and the height of the multi-stage hydraulic expansion device, the correct placement of the pruned branches is completed.

扫描仪17对树冠扫描数据采集,通过工控机本身或传至云端由人工智能分析,科学筛选所要修剪的树枝,通过修剪装置中激光位移传感器16测距,协同转向动齿轮28、制动齿轮 29、转向主齿轮19等组成的转向齿轮组、多级液压伸缩装置及水平滑道上的修剪装置,将修剪装置调整到需要修剪树枝底端,由前置顶板11支撑和夹爪、夹具刀10夹紧固定,圆锯14 沿圆锯水平轨道2移动完成切割作业。The scanner 17 collects the scanning data of the tree crown, and the artificial intelligence analyzes it through the industrial computer itself or transmits it to the cloud to scientifically screen the branches to be pruned. The steering gear set composed of the steering main gear 19, multi-stage hydraulic expansion device and the trimming device on the horizontal slideway, adjust the trimming device to the bottom end of the branch to be trimmed, supported by the front top plate 11 and clamped by the clamping jaw and the clamp knife 10 Tightly fixed, the circular saw 14 moves along the circular saw horizontal track 2 to complete the cutting operation.

请参阅图1、4、6、7,一种可升降修剪树枝自收纳清洁能源自动树木修剪装置,设备自动移动到所选定的树下,通过扫描识别和人工智能分析,科学筛选所要修剪的树枝,通过激光位移传感器16测量所在位置,支撑底座内部由电瓶30供电驱动转向电机21带动转向动齿轮28,转向动齿轮28啮合制动齿轮29传动与制动齿轮29啮合的转动主齿轮19,进而带动与主动主齿轮19相连接的多级液压伸缩装置,液压泵20驱动多级液压伸缩装置调整高度升高。Please refer to Figures 1, 4, 6, and 7, a self-storage clean energy automatic tree pruning device that can lift and prune branches, the equipment automatically moves to the selected tree, and scientifically screen the trees to be pruned through scanning recognition and artificial intelligence analysis The position of the tree branch is measured by the laser displacement sensor 16. Inside the support base, the battery 30 is powered to drive the steering motor 21 to drive the steering gear 28. The steering gear 28 meshes with the braking gear 29 to drive the rotating main gear 19 meshed with the braking gear 29. Then, the multi-stage hydraulic expansion device connected with the driving main gear 19 is driven, and the hydraulic pump 20 drives the multi-stage hydraulic expansion device to adjust the height to increase.

参阅图8、9,水平滑道一端的由工控机4调整向另一端的修剪装置发出指令,修剪装置由传送小轮12沿水平滑轨移动,移动到枯枝27下端。Referring to Figures 8 and 9, one end of the horizontal slideway is adjusted by the industrial computer 4 to issue an instruction to the trimming device at the other end.

参阅图10、11、15、16、17、18、19、20,位于支座顶端前部的夹具刀10因夹紧电机9带动丝杠6旋转牵动向另一侧靠拢,丝杠6所在槽内上端有丝杠保护盖32贯穿夹具刀10,丝杠保护盖32为防止枯枝27上的分枝或飞屑卷入导致丝杠6损坏。夹具刀10自适应加紧枯枝27,测得两夹具刀间距,传至水平滑道一端的工控机4中,前置顶板11调整角度升起抵住枯枝27,夹具刀10与前置顶板11构成双端支撑,保证截下的枯枝27保持平衡,固定完成后,工控机4向圆锯14发出切割指令,圆锯14经电动推杆15伸缩水平沿圆锯的水平滑轨 2移动切割,直至树枝27与树干截开,再由支撑底座内部由电瓶供电驱动转向电机21带动转向动齿轮28、制动齿轮29进而带动与制动齿轮29啮合的转向主齿轮19,使多级液压伸缩装置旋转至指定位置,再由制动齿轮29制动立即停止,使前置顶板11对准相应三等收纳箱 23(如工控机4通过树枝长度、直径结合树木种类判断此修剪树枝为三等级),液压泵20驱动液压伸缩机构调整高度下降,调整前置顶板11的角度调整一定角度,夹具刀10因夹紧电机9带动丝杠6旋转牵动松开树枝27,使树枝27滑入三等收纳箱23。本专利是通过调整前置顶板的角度和多级液压伸缩装置的高度及转向齿轮组水平的角度调整来完成对修剪树枝的正确投放。Referring to Figures 10, 11, 15, 16, 17, 18, 19, and 20, the clamp knife 10 at the front of the top end of the support is driven by the clamping motor 9 to drive the lead screw 6 to rotate and move toward the other side, and the groove where the lead screw 6 is located The inner and upper end is provided with a lead screw protection cover 32 that penetrates the fixture knife 10 , and the lead screw protection cover 32 prevents the branches or flying debris on the dead branches 27 from being involved and causing damage to the lead screw 6 . The jig knife 10 self-adaptively tightens the dead branches 27, and the distance between the two jig knives is measured and transmitted to the industrial computer 4 at one end of the horizontal slideway. 11 constitutes a double-end support to ensure that the cut dead branches 27 are kept in balance. After the fixing is completed, the industrial computer 4 sends a cutting instruction to the circular saw 14, and the circular saw 14 is extended and horizontally moved by the electric push rod 15 along the horizontal slide rail 2 of the circular saw. Cut until the branch 27 is cut off from the trunk, and then the steering motor 21 is powered by the battery inside the support base to drive the steering gear 28 and the braking gear 29 to drive the steering main gear 19 meshing with the braking gear 29, so that the multi-stage hydraulic The telescopic device is rotated to the designated position, and then stopped immediately by the braking gear 29, so that the front top plate 11 is aligned with the corresponding third-class storage box 23 (for example, the industrial computer 4 judges that the pruned branch is three by the length and diameter of the branch combined with the tree type. level), the hydraulic pump 20 drives the hydraulic telescopic mechanism to adjust the height to lower, adjust the angle of the front top plate 11 to adjust a certain angle, and the clamp knife 10 drives the screw 6 to rotate due to the clamping motor 9 to loosen the branch 27, so that the branch 27 slides into the three Wait for the storage box 23. In this patent, the correct placement of pruned branches is accomplished by adjusting the angle of the front top plate, the height of the multi-stage hydraulic expansion device and the horizontal angle adjustment of the steering gear group.

参照以上完成修剪工作。Refer to the above to complete the trimming work.

本专利通过扫描液压自动调整修剪高度,对高低枝皆可修剪,修剪的树枝通过机构的配合作业完成自动收集和收纳,对修剪树枝进行分类回收,使用清洁能源驱动电机来完成工作,解放人力,符合安全环保高效理念。This patent automatically adjusts the pruning height by scanning hydraulic pressure, and can prune both high and low branches. The pruned branches are automatically collected and stored through the cooperation of the mechanism, and the pruned branches are classified and recycled. In line with the concept of safety, environmental protection and high efficiency.

Claims (7)

1.一种可升降自收纳树枝修剪机,包括支撑底座、多级液压伸缩装置、水平滑道、修剪装置,其特征在于:支撑底座上设置有多个收纳箱,多级液压伸缩装置的底部机座设置在支撑底座上,在多级液压伸缩装置的底部机座与多级液压伸缩装置绕竖直轴线转动的转向驱动装置相连;多级液压伸缩装置最上端的第一级伸缩杆(1)与水平滑道一端相连,水平滑道具有滑轨(31),水平滑道上设置有在滑动驱动装置的带动下能够沿着滑轨(31)滑动的修剪装置;修剪装置包括支座(40),支座上表面上设置有用于夹紧树枝的夹紧装置,支座一侧设置用于在锯切电机(13)的带动下转动以切断树枝的圆锯(14),支座另一侧设置有在摆动电机(8)带动下能够相对于支座摆动的前置顶板(11);1. A liftable self-storing branch pruning machine, comprising a support base, a multi-stage hydraulic expansion device, a horizontal slideway, and a trimming device, characterized in that: the support base is provided with a plurality of storage boxes, and the bottom of the multi-stage hydraulic expansion device is provided with a plurality of storage boxes. The machine base is arranged on the support base, and at the bottom of the multi-stage hydraulic expansion device, the machine base is connected with the steering drive device that rotates around the vertical axis of the multi-stage hydraulic expansion device; the first-stage telescopic rod (1) at the uppermost end of the multi-stage hydraulic expansion device Connected with one end of the horizontal slideway, the horizontal slideway has a slide rail (31), and a trimming device capable of sliding along the slide rail (31) under the driving of the sliding drive device is provided on the horizontal slideway; the trimming device comprises a support (40) , the upper surface of the support is provided with a clamping device for clamping branches, one side of the support is provided with a circular saw (14) for rotating under the driving of the sawing motor (13) to cut branches, and the other side of the support A front top plate (11) that can swing relative to the support under the drive of the swing motor (8) is provided; 当前置顶板(11)摆动到基本水平时,夹紧装置夹紧位于前置顶板(11)上的树枝,圆锯(14)动作,切断被夹紧的树枝,多级液压伸缩装置收缩,带动前置顶板(11)下降到靠近支撑底座处,通过多级液压伸缩装置绕竖直轴线转动或/和修剪装置沿滑轨(31)的滑动带动前置顶板(11)移动到收纳箱上方,夹紧装置松开树枝,前置顶板(11)摆动至倾斜状态,使得树枝滑入到相应的收纳箱内。When the front top plate (11) swings to a substantially horizontal level, the clamping device clamps the branches located on the front top plate (11), the circular saw (14) moves to cut off the clamped branches, the multi-stage hydraulic expansion device retracts and drives the The front top plate (11) is lowered to the position close to the support base, and the front top plate (11) is moved to the top of the storage box by the rotation of the multi-stage hydraulic expansion device around the vertical axis or/and the sliding of the trimming device along the slide rail (31). The clamping device releases the branches, and the front top plate (11) swings to an inclined state, so that the branches slide into the corresponding storage boxes. 2.如权利要求1所述的可升降自收纳树枝修剪机,其特征是:转向驱动装置包括转向电机(21)、转向主齿轮(19)、转向动齿轮(28)、制动齿轮(29);转向主齿轮(19)上部连接多级液压伸缩装置的机座(41),周向与制动齿轮(29)啮合,转向动齿轮(28)由转向电机(21)驱动,转向动齿轮(28)与制动齿轮(29)啮合,由转向电机(21)驱动转向动齿轮(28)带动制动齿轮(29)再带动转向主齿轮(19)从而使多级液压伸缩装置转动。2. The liftable self-storing tree trimmer according to claim 1, wherein the steering drive device comprises a steering motor (21), a steering main gear (19), a steering driving gear (28), a braking gear (29) ); the upper part of the steering main gear (19) is connected to the frame (41) of the multi-stage hydraulic expansion device, and is meshed with the brake gear (29) in the circumferential direction. The steering gear (28) is driven by the steering motor (21), and the steering gear (28) meshes with the braking gear (29), the steering motor (21) drives the steering gear (28) to drive the braking gear (29) and then drives the steering main gear (19) to rotate the multi-stage hydraulic expansion device. 3.如权利要求1所述的可升降自收纳树枝修剪机,其特征是:所述水平滑道一端顶部设有激光位移传感器(16)和扫描仪(17),另一端上部设置滑轨(31);激光位移传感器(16)和扫描仪(17)均与工控机(4)电连接,工控机(4)与转向驱动装置、滑动驱动装置、夹紧装置电连接。3. The liftable self-storing branch trimmer as claimed in claim 1, wherein a laser displacement sensor (16) and a scanner (17) are provided on the top of one end of the horizontal slideway, and a slide rail (17) is provided on the top of the other end. 31); both the laser displacement sensor (16) and the scanner (17) are electrically connected to the industrial computer (4), and the industrial computer (4) is electrically connected to the steering driving device, the sliding driving device and the clamping device. 4.如权利要求1所述的可升降自收纳树枝修剪机,其特征是:滑动驱动装置包括转动设置在支座(40)上、位于滑轨(31)两侧左右相对的水平传送小轮(12),水平传送小轮(12)与滑动电机(7)的输出轴相连,滑动电机(7)的机座固定在支座上。4. The self-storing tree trimmer that can be raised and lowered according to claim 1, wherein the sliding drive device comprises a horizontal transmission wheel that is rotatably arranged on the support (40) and located on both sides of the slide rail (31) opposite to left and right. (12), the horizontal transmission wheel (12) is connected with the output shaft of the sliding motor (7), and the base of the sliding motor (7) is fixed on the support. 5.如权利要求1所述的可升降自收纳树枝修剪机,其特征是:夹紧装置包括固定在支座上的夹爪(42)、与夹爪相对的滑动设置支座上的夹具刀(10),夹具刀(10)与丝杠(6)以螺旋副配合,丝杠(6)与带动其转动的夹紧电机(9)驱动。5. The liftable and self-storing branch pruning machine according to claim 1, wherein the clamping device comprises a clamping claw (42) fixed on the support, and a clamp knife on the support that is slidably arranged relative to the clamping claw (10), the clamp knife (10) and the lead screw (6) are matched with a screw pair, and the lead screw (6) is driven by a clamping motor (9) that drives the screw to rotate. 6.根据权利要求5所述可升降自收纳树枝修剪机,其特征是:夹具刀(10)与夹爪(42)相对的内侧面上具有突起的锋利的棱刀,用于嫩枝的修剪。6. The self-storing branch pruning machine that can be raised and lowered according to claim 5, wherein the inner surface opposite to the clamp knife (10) and the clamping claw (42) has a protruding sharp edge knife, which is used for the pruning of twigs . 7.如权利要求1所述的可升降自收纳树枝修剪机,其特征是:支座上设置圆锯水平滑轨(2),锯切电机(13)滑动设置在圆锯水平滑轨(2)内,锯切电机(13)与驱动锯切电机沿圆锯水平滑轨(2)移动的电动推杆(15)相连,圆锯的锯片所在平面、圆锯水平滑轨(2)、丝杠(6)相平行。7. The liftable self-storing branch pruning machine as claimed in claim 1, wherein the circular saw horizontal slide rail (2) is arranged on the support, and the sawing motor (13) is slidably arranged on the circular saw horizontal slide rail (2). ), the sawing motor (13) is connected with the electric push rod (15) that drives the sawing motor to move along the circular saw horizontal slide rail (2), the plane where the circular saw blade is located, the circular saw horizontal slide rail (2), The lead screws (6) are parallel.
CN202020189428.6U 2020-02-20 2020-02-20 Liftable from accomodating branch trimming machine Expired - Fee Related CN211931478U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111436294A (en) * 2020-02-20 2020-07-24 南京林业大学 Liftable from accomodating branch trimming machine
CN118793237A (en) * 2024-09-13 2024-10-18 内蒙古财经大学 A green building energy-saving roof structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111436294A (en) * 2020-02-20 2020-07-24 南京林业大学 Liftable from accomodating branch trimming machine
CN111436294B (en) * 2020-02-20 2025-01-14 南京林业大学 A lifting and self-storing branch pruning machine
CN118793237A (en) * 2024-09-13 2024-10-18 内蒙古财经大学 A green building energy-saving roof structure

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