CN211921357U - Biological enzyme kitchen waste treatment equipment - Google Patents
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- 239000010806 kitchen waste Substances 0.000 title claims abstract description 50
- 108090000790 Enzymes Proteins 0.000 title claims abstract description 25
- 102000004190 Enzymes Human genes 0.000 title claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims description 23
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 3
- 239000010813 municipal solid waste Substances 0.000 abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000004806 packaging method and process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 24
- 244000005700 microbiome Species 0.000 description 10
- 239000010791 domestic waste Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
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- 238000009264 composting Methods 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 4
- 239000003337 fertilizer Substances 0.000 description 4
- 230000036541 health Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 241001148470 aerobic bacillus Species 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 244000144972 livestock Species 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 244000052616 bacterial pathogen Species 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010794 food waste Substances 0.000 description 2
- 230000004060 metabolic process Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
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- 241000255925 Diptera Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005842 biochemical reaction Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000010169 landfilling Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 235000021049 nutrient content Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000010909 process residue Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明涉及垃圾处理技术领域,特别是一种用于厨余垃圾的生物酶厨余垃圾处理设备。The invention relates to the technical field of waste treatment, in particular to a biological enzyme kitchen waste treatment equipment for kitchen waste.
背景技术Background technique
厨余垃圾是指居民日常生活及食品加工、饮食服务、单位供餐等活动中产生的食物残余、残渣和食品加工废料等,与其他垃圾相比,厨余垃圾含有含水率高、盐分及油脂含量高的特点,易腐烂变质,散发恶臭,滋生蚊虫,传播病菌,不及时处理将影响市容市貌,破坏生态环境,甚至影响市民的身体健康,处理好厨余垃圾是垃圾无害化处理的重要环节。Kitchen waste refers to food residues, residues and food processing wastes generated in the daily life of residents and in food processing, catering services, unit meals and other activities. Compared with other wastes, kitchen waste contains high moisture content, salt and oil. The characteristics of high content are that it is perishable and deteriorated, emits foul odor, breeds mosquitoes, and spreads germs. If it is not treated in time, it will affect the appearance of the city, damage the ecological environment, and even affect the health of citizens. important part.
在中国,城市生活垃圾中厨余垃圾所占的比例逐年升高,统计显示,中国厨余垃圾占城市生活垃圾比重大致为40%-50%,根据我国主要大中城市生活垃圾清运量测算,近五年来中国主要城市实际每年平均产生厨余垃圾不低于6000万吨厨余食物垃圾处理已成为世界各国普遍关注的问题。In China, the proportion of kitchen waste in urban domestic waste is increasing year by year. Statistics show that the proportion of kitchen waste in China's urban domestic waste is roughly 40%-50%. In the past five years, China's major cities have actually generated an average of no less than 60 million tons of kitchen waste each year. Disposal of food waste has become a common concern around the world.
现有技术中常用的处理方法有如下几种:Commonly used treatment methods in the prior art are as follows:
填埋法:我国多地区的厨余垃圾都是与其他生活垃圾一起送入填埋场进行填埋处理。填埋是大多数国家生活垃圾无害化处理的主要处理方式。由于厨余垃圾中含有大量的可降解组分,稳定时间短,有利于垃圾填埋场地的恢复使用,且操作简便快速,因此应用普遍。据统计,2017年城市垃圾无害化处理中,60%的生活垃圾采用填埋法进行。但填埋法所需占地极大,投入较高,且垃圾中的渗滤液易造成周围土壤及地下水的污染。同时,人们对厨余垃圾可利用性的认识越来越广泛,厨余垃圾的填埋率呈现下降的趋势,在其他国家已有禁止餐厨垃圾进入填埋场处理的规定出现。Landfill method: Kitchen waste in many regions of my country is sent to landfills together with other household wastes for landfill treatment. Landfilling is the main method of innocuous disposal of domestic waste in most countries. Because kitchen waste contains a large number of degradable components, the stabilization time is short, which is conducive to the restoration and use of landfill sites, and the operation is simple and fast, so it is widely used. According to statistics, in 2017, in the harmless treatment of urban waste, 60% of the domestic waste was carried out by landfill method. However, the landfill method requires a large area and high investment, and the leachate in the garbage can easily cause the pollution of the surrounding soil and groundwater. At the same time, people's awareness of the availability of kitchen waste has become more and more extensive, and the landfill rate of kitchen waste has shown a downward trend. In other countries, there have been regulations prohibiting the entry of kitchen waste into landfills for disposal.
焚烧法:焚烧法可快速实现垃圾减量化,处理厨余垃圾效率较高,最终产生约5%的利于处置的残余物。焚烧是在特制的焚烧炉中进行的,产生的热能可转换为蒸汽或者电能,从而实现能源的回收利用,但此方法也具有投入高,烟尘污染严重的特点。并且,餐厨垃圾的含水率高,热值较低,焚烧效果不佳,若仍要采用焚烧法,则在厨余垃圾燃烧时需要添加辅助燃料,从而造成投资加大的问题。Incineration method: The incineration method can quickly reduce the amount of waste, and has a high efficiency in treating kitchen waste, and finally produces about 5% of residues that are conducive to disposal. Incineration is carried out in a special incinerator, and the generated heat energy can be converted into steam or electric energy, so as to realize energy recovery and utilization, but this method also has the characteristics of high investment and serious smoke and dust pollution. In addition, the kitchen waste has high moisture content, low calorific value, and poor incineration effect. If the incineration method is still used, auxiliary fuel needs to be added when the kitchen waste is burned, resulting in the problem of increased investment.
传统堆肥法:传统堆肥法是利用垃圾或土壤中存在的细菌、酵母菌、真菌和放线菌等微生物,使垃圾中的有机物发生生物化学反应而降解(消化),形成一种类似腐蚀质土壤的物质,用作肥料并用来改良土壤。该方法特别适合厨余垃圾的处理,能够有效分解厨余垃圾中的油脂、碳水化合物、蛋白质等物质,产生的有机肥能够作为肥料,提高土壤的营养成分。但由于厨余垃圾并未进行合理细分,内含有一部分有害物质无法被分解,作为有机肥使用时其包含的有害成分被植物吸收,最终可能危害人体健康。同时,若垃圾中存在高油高盐的现象,垃圾内所含微生物不足以将其分解完全或耗时极长,不适用于大规模推广。Traditional composting method: The traditional composting method uses microorganisms such as bacteria, yeast, fungi and actinomycetes in the garbage or soil to degrade (digest) the organic matter in the garbage through a biochemical reaction, forming a similar corrosive soil. substances, used as fertilizers and to improve soils. The method is particularly suitable for the treatment of kitchen waste, and can effectively decompose oils, carbohydrates, proteins and other substances in the kitchen waste, and the generated organic fertilizer can be used as a fertilizer to improve the nutrient content of the soil. However, since kitchen waste has not been properly subdivided, it contains some harmful substances that cannot be decomposed. When used as organic fertilizer, the harmful components contained in it are absorbed by plants, which may eventually endanger human health. At the same time, if there is a phenomenon of high oil and high salt in the garbage, the microorganisms contained in the garbage are not enough to decompose it completely or take a long time, which is not suitable for large-scale promotion.
粉碎直排法:该方法在欧美家庭中被大量使用,是处理少量分散厨余垃圾的主要方法,该方法是在餐厨垃圾发生点对其直接进行破碎、粉碎处理,然后采用水力冲刷,将其排入城市市政下水管网,与城市污水合并,进入城市污水处理厂进行集中处理。破碎法对于处理少量分散产生的餐厨垃圾如家庭厨余垃圾,具有价格便宜、技术简便等优点,能降低城市垃圾的含水率,减少收集量,利于提高城市垃圾的发热量。但由于中国的下水管网络与欧美国家不同,若在中国大范围采用厨余垃圾粉碎直排法,易堵塞下水道、污染周边水源。Crushing and straight-discharging method: This method is widely used in European and American households and is the main method to deal with a small amount of scattered kitchen waste. It is discharged into the urban municipal sewer network, merged with urban sewage, and enters the urban sewage treatment plant for centralized treatment. The crushing method has the advantages of low price and simple technology for the treatment of a small amount of scattered kitchen waste, such as household kitchen waste. However, since China's sewer network is different from that of European and American countries, if the kitchen waste crushing and straight-discharging method is widely adopted in China, it is easy to block the sewers and pollute the surrounding water sources.
饲料法:厨余垃圾在目前的饲料市场有巨大的潜力。厨余垃圾作为原料,价格低廉,供应量巨大,产品营养丰富、利润区间幅度较大,具有较强的市场竞争力。厨余垃圾饲料化一般有两种方式:(1)生物处理制饲料:原理是将培养出的菌种加入餐厨垃圾密封贮藏,菌种进行繁殖并杀除病原菌制成饲料。(2)高温消毒制饲料:原理是采用高温消毒原理,杀除病毒、经粉碎后加工成饲料,可供禽畜食用。但是缺点为,厨余垃圾未进行细分,其内有可能包含对人以及牲畜有害的成分。同时,厨余垃圾的含水量高、营养物质丰富,在运输过程中易变质产生毒素,制成饲料有可能危害牲畜健康最终危害人体健康。Feed method: kitchen waste has huge potential in the current feed market. Kitchen waste as a raw material has low price, huge supply, rich nutrition, large profit range, and strong market competitiveness. There are generally two ways to turn kitchen waste into feed: (1) Biological treatment to make feed: The principle is to add the cultured bacteria to the kitchen waste for sealed storage, and the bacteria to multiply and kill pathogenic bacteria to make feed. (2) High-temperature sterilization to make feed: The principle is to use the principle of high-temperature sterilization to kill viruses, and then process it into feed after crushing, which can be eaten by livestock. However, the disadvantage is that kitchen waste is not subdivided, and it may contain ingredients that are harmful to people and livestock. At the same time, kitchen waste is high in water content and rich in nutrients. It is easy to deteriorate and produce toxins during transportation. It may endanger the health of livestock and ultimately human health when it is made into feed.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中厨余垃圾处理所存在的缺陷和问题,提供一种生物酶厨余垃圾处理设备。In order to solve the defects and problems existing in the treatment of kitchen waste in the prior art, a biological enzyme kitchen waste treatment equipment is provided.
本发明为解决其技术问题所采用的技术方案是:本发明的生物酶厨余垃圾处理设备包括机架,在机架上设有一搅拌桶,所述的搅拌桶下端设有加热片,由加热片对搅拌桶进行加热;在搅拌桶内设有搅拌轴,搅拌轴固定在一芯轴上,搅拌轴由芯轴带动旋转;在所述的搅拌桶内壁上还设有螺旋式叶片;在搅拌桶上端还设有一鼓风机,鼓风机与搅拌桶内相通,由鼓风机向搅拌桶内吹热风。The technical scheme adopted by the present invention to solve the technical problem is as follows: the biological enzyme kitchen waste treatment equipment of the present invention comprises a frame, a stirring barrel is arranged on the frame, and a heating plate is arranged at the lower end of the stirring barrel, which is heated by The plate heats the stirring barrel; a stirring shaft is arranged in the stirring barrel, the stirring shaft is fixed on a mandrel, and the stirring shaft is driven to rotate by the mandrel; the inner wall of the stirring barrel is also provided with a spiral blade; The upper end of the barrel is also provided with a blower, the blower communicates with the inside of the mixing barrel, and the blower blows hot air into the mixing barrel.
所述的搅拌桶由一小电机带动,所述的小电机通过一皮带轮连接一小减速器,并由小减速器上的小齿轮带动搅拌桶侧端的大齿轮,由大齿轮带动搅拌桶旋转。The mixing bucket is driven by a small motor, the small motor is connected to a small reducer through a pulley, and the small gear on the small reducer drives the large gear on the side of the mixing bucket, and the large gear drives the mixing bucket to rotate.
所述的芯轴由一大链轮带动,大链轮由一大减速器上的小链轮带动,大减速器通过一皮带轮由一大电机带动。The mandrel is driven by a large sprocket, the large sprocket is driven by a small sprocket on a large reducer, and the large reducer is driven by a large motor through a pulley.
所述的芯轴两端由轴承座固定在搅拌桶上,在轴承座上覆盖有轴承罩。Both ends of the mandrel are fixed on the mixing barrel by bearing seats, and the bearing seats are covered with bearing covers.
所述的搅拌桶上设有一个可开启的密封盖。The mixing barrel is provided with an openable sealing cover.
所述的机架上还设有电控箱以及操作面板。The rack is also provided with an electric control box and an operation panel.
本发明的有益效果是:与现有技术相比,本发明的生物酶厨余垃圾处理设备是针对生物酶的好氧堆肥过程所设计的设备,内部发生的主要原理是:在有氧条件下,利用好氧微生物分泌的胞外酶将有机物固体分解为可溶性有机物质,再渗入到细胞中,通过微生物的新陈代谢,实现将厨余垃圾转化为有机肥的过程。为了使投入垃圾的微生物实现利用最大化,该设备为微生物生长繁殖发挥作用提供最适的条件,包括需氧菌所需的充足氧气,酶发生催化的最佳温度等。同时该设备配备包装袋拆解装置、水蒸气吸收装置、翻拌装置、湿度传感器以及数据显示系统,以实现高效、自动化、低成本的厨余垃圾处理系统。The beneficial effects of the present invention are: compared with the prior art, the biological enzyme kitchen waste treatment equipment of the present invention is designed for the aerobic composting process of biological enzymes, and the main principle of internal occurrence is: under aerobic conditions , using the extracellular enzymes secreted by aerobic microorganisms to decompose organic solids into soluble organic substances, and then infiltrate into cells, and realize the process of converting kitchen waste into organic fertilizers through the metabolism of microorganisms. In order to maximize the utilization of microorganisms put into the garbage, the equipment provides optimal conditions for the growth and reproduction of microorganisms, including sufficient oxygen required by aerobic bacteria, and the optimal temperature for enzyme catalysis. At the same time, the equipment is equipped with a packaging bag dismantling device, a water vapor absorption device, a stirring device, a humidity sensor and a data display system to realize an efficient, automated, and low-cost kitchen waste treatment system.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明的生物酶厨余垃圾处理设备作进一步说明。The biological enzyme kitchen waste treatment equipment of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
图1为本发明的生物酶厨余垃圾处理设备的结构分解示意图;Fig. 1 is the structural decomposition schematic diagram of the biological enzyme kitchen waste treatment equipment of the present invention;
图2为本发明的生物酶厨余垃圾处理设备的结构示意图。FIG. 2 is a schematic structural diagram of the biological enzyme kitchen waste treatment equipment of the present invention.
具体实施方式:Detailed ways:
如图1和图所示,本发明的生物酶厨余垃圾处理设备包括机架1,机架1用于固定和支撑作用。在机架1上设有一搅拌桶2,搅拌桶2由一小电机3带动,小电机3通过一皮带轮4连接一小减速器5,并由小减速器5上的小齿轮6带动搅拌桶2侧端的大齿轮7,由大齿轮7带动搅拌桶2旋转。As shown in Figures 1 and 1, the biological enzyme kitchen waste treatment equipment of the present invention includes a
如图1和图所示,搅拌桶2下端设有加热片8,由加热片8对搅拌桶2进行加热。在搅拌桶2内设有搅拌轴9,搅拌轴9固定在一芯轴10上,搅拌轴9由芯轴10带动旋转。芯轴10两端由轴承座11固定在搅拌桶2上,在轴承座11上覆盖有轴承罩12。芯轴10由一大链轮13带动,大链轮13由一大减速器14上的小链轮15带动,大减速器14通过一皮带轮4由一大电机16带动。As shown in FIGS. 1 and 1 , a
如图1和图所示,在搅拌桶2内壁上还设有螺旋式叶片17,通过螺旋式叶片17使搅拌桶2内的垃圾可以充分进行搅拌,以提高分解效率。在搅拌桶2上端还设有一鼓风机18,鼓风机18与搅拌桶2内相通,由鼓风机18向搅拌桶内吹热风,以加快分解速度。搅拌桶2上设有一个可开启的密封盖19,通过密封盖19来进行放料操作。机架1上还设有电控箱20以及操作面板21。在工作时,向搅拌桶2内放入一定量的生物酶,通过生物酶对搅拌桶2内垃圾进行催化分解,同时由加热片8进行加热,以提供最佳的发酵温度。并由鼓风机18提供需氧菌所需的充足氧气,以加快分解转让效率。As shown in Figures 1 and 1 , a
综上所述,与现有技术相比,本发明的生物酶厨余垃圾处理设备是针对生物酶的好氧堆肥过程所设计的设备,内部发生的主要原理是:在有氧条件下,利用好氧微生物分泌的胞外酶将有机物固体分解为可溶性有机物质,再渗入到细胞中,通过微生物的新陈代谢,实现将厨余垃圾转化为有机肥的过程。为了使投入垃圾的微生物实现利用最大化,该设备为微生物生长繁殖发挥作用提供最适的条件,包括需氧菌所需的充足氧气,酶发生催化的最佳温度等。同时该设备配备包装袋拆解装置、水蒸气吸收装置、翻拌装置、湿度传感器以及数据显示系统,以实现高效、自动化、低成本的厨余垃圾处理系统。To sum up, compared with the prior art, the biological enzyme kitchen waste treatment equipment of the present invention is designed for the aerobic composting process of biological enzymes. The extracellular enzymes secreted by aerobic microorganisms decompose organic solids into soluble organic substances, and then infiltrate into cells. Through the metabolism of microorganisms, the process of converting kitchen waste into organic fertilizers is realized. In order to maximize the utilization of microorganisms put into the garbage, the equipment provides optimal conditions for the growth and reproduction of microorganisms, including sufficient oxygen required by aerobic bacteria, and the optimal temperature for enzyme catalysis. At the same time, the equipment is equipped with a packaging bag dismantling device, a water vapor absorption device, a stirring device, a humidity sensor and a data display system to realize an efficient, automated, and low-cost kitchen waste treatment system.
根据本发明的实施例已对本发明进行了说明性而非限制性的描述,但应理解,本发明的保护范围并不局限于此,在不脱离由权利要求所限定的相关保护范围的情况下,本领域的技术人员可以做出变更和/或修改,在此基础之上的任何修改、等同替换等,都应涵盖在本发明的保护范围之内。The present invention has been described in an illustrative rather than a restrictive manner according to the embodiments of the present invention, but it should be understood that the protection scope of the present invention is not limited thereto, without departing from the relevant protection scope defined by the claims. , those skilled in the art can make changes and/or modifications, and any modifications, equivalent replacements, etc. on this basis shall be included within the protection scope of the present invention.
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