CN211914667U - Pole group short circuit detection equipment - Google Patents

Pole group short circuit detection equipment Download PDF

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CN211914667U
CN211914667U CN202020534144.6U CN202020534144U CN211914667U CN 211914667 U CN211914667 U CN 211914667U CN 202020534144 U CN202020534144 U CN 202020534144U CN 211914667 U CN211914667 U CN 211914667U
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pole group
short
circuit detection
detection device
support frame
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胡小俭
李元军
罗香湘
徐建刚
夏诗忠
刘长来
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Camel Group Huazhong Branch Co ltd
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Camel Group Huazhong Branch Co ltd
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Abstract

一种极群短路检测设备,包括装于机架上的传送带、检测装置、极群固定夹具;极群固定夹具包括滑动装于传送带两侧机架两纵梁上的两个滑块、支撑架,支撑架与两个滑块之间固定有两个升降气缸三,支撑架的横梁内侧并排排布多个气动手指,每个气动手指的两个夹爪上分别固定一极群组夹紧夹板,支撑架初始位置正下方设可随升降气缸一升降的极群组置放台面;检测装置包括探头固定座,探头固定座下方连接有多组并排排布的短路检测探头组,每组短路检测探头组由两个前后并列的短路检测探头组成,各短路检测探头与短路检测仪信号连接;升降气缸二缸底固定于机架的固定平台上,升降气缸二活塞杆向下穿过固定平台,顶部与探头固定座固定;提高生产效率。

Figure 202020534144

A pole group short-circuit detection device includes a conveyor belt, a detection device, and a pole group fixing fixture installed on a frame; the pole group fixing fixture includes two sliders and a support frame that are slidably installed on two longitudinal beams of a frame on both sides of the conveyor belt. , Two lifting cylinders are fixed between the support frame and the two sliders, a plurality of pneumatic fingers are arranged side by side on the inner side of the beam of the support frame, and a pole group clamping splint is respectively fixed on the two jaws of each pneumatic finger , a pole group can be placed on the table just below the initial position of the support frame; the detection device includes a probe holder, and a plurality of groups of short-circuit detection probe groups arranged side by side are connected below the probe holder. The probe group is composed of two short-circuit detection probes in parallel, each short-circuit detection probe is connected to the short-circuit detector signal; The top is fixed with the probe holder; improve production efficiency.

Figure 202020534144

Description

一种极群短路检测设备A pole group short circuit detection device

技术领域technical field

本实用新型属于铅酸蓄电池技术领域,特别是涉及一种极群短路检测设备。The utility model belongs to the technical field of lead-acid batteries, in particular to a pole group short circuit detection device.

背景技术Background technique

铅酸蓄电池的主要构件有极群组、电解液、隔板、电池槽盖、汇流排、极柱、端子等,其中极群组需进行短路检测,剔除不合格短路极群。The main components of lead-acid batteries are pole groups, electrolytes, separators, battery tank covers, bus bars, poles, terminals, etc. Among them, short-circuit detection is required for pole groups to eliminate unqualified short-circuit pole groups.

随着铅酸蓄电池行业的不断发展,对电池性能要求越来越高,为提高电池耐振动性能,对电池槽底部进行加胶,然后将极群组入槽,使极群组与电池槽紧密粘合在一起,提高电池耐振动性能,提升电池寿命。但电池槽加胶后极群入槽粘合太牢固,短路检测机剔除的不合格极群组不能从电池中拔出,导致电池报废损失。With the continuous development of the lead-acid battery industry, the requirements for battery performance are getting higher and higher. In order to improve the vibration resistance of the battery, glue is added to the bottom of the battery tank, and then the pole group is put into the tank to make the pole group and the battery tank close. Bonded together to improve the battery's vibration resistance and improve battery life. However, after the battery tank is glued, the pole group is too firmly bonded into the tank, and the unqualified pole group rejected by the short-circuit detector cannot be pulled out of the battery, resulting in the loss of battery scrap.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是为了克服现有技术的上述不足,而提供一种极群短路检测设备,避免电池槽加胶极群组入槽后短路,提高生产效率,减少报废损失。The purpose of this utility model is to overcome the above-mentioned deficiencies of the prior art, and to provide a pole group short circuit detection device, which avoids short circuit after the battery tank is added with glue pole group into the tank, improves production efficiency, and reduces scrap loss.

一种极群短路检测设备,包括装于机架上用于运输检测后极群组的传送带、可通过升降气缸二升降的检测装置、可通过平移气缸沿传送带平移的极群固定夹具,检测装置设于传送带上方,极群固定夹具初始位置位于传送带与检测装置之间的一侧;极群固定夹具包括滑动装于传送带两侧机架两纵梁上的两个滑块、支撑架,支撑架与两个滑块之间固定有用于驱动支撑架升降的两个升降气缸三,支撑架的横梁内侧并排排布多个气动手指,每个气动手指的两个夹爪上分别固定一极群组夹紧夹板,支撑架与传送带及检测装置平行,支撑架初始位置正下方设可随升降气缸一升降的极群组置放台面;A pole group short circuit detection equipment, comprising a conveyor belt installed on a frame for transporting and detecting the rear pole group, a detection device that can be lifted and lowered by a second lifting cylinder, a pole group fixing fixture that can be translated along the conveyor belt through a translation cylinder, and a detection device. Set above the conveyor belt, the initial position of the pole group fixing fixture is on the side between the conveyor belt and the detection device; the pole group fixing fixture includes two sliders, a support frame, and a support frame that are slidably mounted on the two longitudinal beams of the racks on both sides of the conveyor belt. Two lifting cylinders 3 for driving the support frame to lift are fixed between the two sliders, a plurality of pneumatic fingers are arranged side by side on the inner side of the beam of the support frame, and a pole group is respectively fixed on the two jaws of each pneumatic finger Clamp the splint, the support frame is parallel to the conveyor belt and the detection device, and a pole group placement table is set directly below the initial position of the support frame, which can be raised and lowered with the lifting cylinder;

检测装置包括探头固定座,探头固定座下方连接有多组并排排布的短路检测探头组,每组短路检测探头组由两个前后并列的短路检测探头组成,各短路检测探头与短路检测仪信号连接,每组短路检测探头组与气动手指一一对应;升降气缸二缸底固定于机架的固定平台上,升降气缸二活塞杆向下穿过固定平台,顶部与探头固定座固定。The detection device includes a probe holder, a plurality of groups of short-circuit detection probe groups arranged side by side are connected below the probe holder, each group of short-circuit detection probe groups is composed of two short-circuit detection probes in parallel, each short-circuit detection probe and the short-circuit detector signal Connection, each short-circuit detection probe group corresponds to the pneumatic finger one by one; the bottom of the second cylinder of the lifting cylinder is fixed on the fixed platform of the frame, the second piston rod of the lifting cylinder goes down through the fixed platform, and the top is fixed with the probe holder.

所述固定平台两侧分别装有垂直于探头固定座上表面的导杆,导杆下端部穿过固定平台与探头固定座连接。Both sides of the fixed platform are respectively equipped with guide rods perpendicular to the upper surface of the probe fixing seat, and the lower end of the guide rod is connected to the probe fixing seat through the fixing platform.

所述升降气缸一通过两个平行的固定板垂直装于极群组置放台面的下表面,固定板两侧分别装有垂直于极群组置放台面的下表面的滑杆。The lifting cylinder 1 is vertically mounted on the lower surface of the pole group placing table through two parallel fixed plates, and sliding rods perpendicular to the lower surface of the pole group placing table are respectively installed on both sides of the fixed plate.

所述固定板装在极群组置放台面下方。The fixed plate is installed below the pole group placement table.

所述极群组置放台面包括底板、并排设置于底板上的多个定位座,定位座与支撑架上的气动手指一一对应。The pole group placement table includes a bottom plate and a plurality of positioning seats arranged side by side on the bottom plate, and the positioning seats are in one-to-one correspondence with the pneumatic fingers on the support frame.

所述支撑架为一端开口的U型结构,开口端朝向传送带一侧。The support frame is a U-shaped structure with one end open, and the open end faces one side of the conveyor belt.

所述机架两纵梁上分别设有一纵向滑轨,两个滑块滑动装于两个滑轨上,平移气缸缸底装于传送带一侧机架上,平移气缸活塞杆与对应滑块连接。The two longitudinal beams of the frame are respectively provided with a longitudinal sliding rail, two sliding blocks are slidably mounted on the two sliding rails, the bottom of the translation cylinder is mounted on the frame on one side of the conveyor belt, and the piston rod of the translation cylinder is connected with the corresponding sliding block. .

所述多组短路检测探头组上方对应各装有一报警指示灯,报警指示灯与短路检测仪信号连接。Each of the plurality of short-circuit detection probe groups is provided with an alarm indicator light correspondingly above, and the alarm indicator light is connected to the signal of the short-circuit detector.

所述支撑架内侧横梁上并排排布六个气动手指。Six pneumatic fingers are arranged side by side on the inner beam of the support frame.

与现有技术相比本实用新型具有效提升了生产效率,降低劳动强度;在极群组入槽前,进行短路检测,提前识别剔除不合格短路极群组,减少报废损失,节约成本。Compared with the prior art, the utility model effectively improves production efficiency and reduces labor intensity; short-circuit detection is carried out before the pole group is inserted into the slot, and unqualified short-circuit pole groups are identified and rejected in advance, thereby reducing scrap losses and saving costs.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图中:1.机架;2.极群组置放台面;3.升降气缸一;4.极群组夹紧夹板;5.气动手指;6.横梁;7.升降气缸三;8.滑块;9.平移气缸;10.滑轨;11.短路检测探头;12.升降气缸二;13.短路检测仪;14.报警指示灯;15.传送带。In the figure: 1. Rack; 2. Pole group placement table; 3. Lifting cylinder 1; 4. Pole group clamping splint; 5. Pneumatic finger; 6. Beam; 7. Lifting cylinder 3; 8. Slider block; 9. Translation cylinder; 10. Slide rail; 11. Short circuit detection probe; 12. Lifting cylinder II; 13. Short circuit detector; 14. Alarm indicator light; 15. Conveyor belt.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步详述。The present utility model will be described in further detail below in conjunction with the accompanying drawings.

如图1、图2所示,本实用新型包括机架1,机架1后侧设极群组置放台面2,极群组置放台面2包括底板、并排设置于底板上的6个定位座,极群组置放台面2通过气缸3带动向上运行,将6组极群组送至对应的6对极群组夹紧夹板4之间,每对极群组夹紧夹板4通过一个气动手指5运行开合夹紧极群组,6个气动手指5并排装在支撑架的横梁6内侧,支撑架两个纵梁下部分别通过一个升降气缸三7与两个滑块8连接,两个滑块8滑动连接在机架两纵梁的滑轨10上,平移气缸9缸底固定在机架纵梁一侧,伸出杆与一个滑块8连接,通过平移气缸9带动两个滑块8上的支撑架沿着滑轨10运行至检测装置下方,检测装置包括探头固定座,探头固定座下方连接有六组并排排布的短路检测探头组,每组短路检测探头组由两个前后并列的短路检测探头11组成,各短路检测探头11与短路检测仪13信号连接,每组短路检测探头组与气动手指5一一对应;升降气缸二12缸底固定于机架的固定平台上,升降气缸二12活塞杆向下穿过固定平台,顶部与探头固定座固定;通过气缸12向下运行带动短路检测探头11向下以及升降气缸三7上升带动六组极群组向上,让带动短路检测探头11与极群组的正/负极耳接触,通过短路检测测试仪13开始进行检测,短路检测测试仪13屏幕上显示检测结果,进一步,完成短路检测后测短路检测测试仪13可以将不合格检测结果发送给每组短路检测探头组上方对应的报警指示灯14,报警指示灯14亮提醒操作人员拨出不合格极群组,报警指示灯14与短路检测仪13信号连接,检测完成后,升降气缸三7向下运行,带动极群组落入运输传送带15,传送至入槽工位,完成极群组入槽。As shown in FIG. 1 and FIG. 2 , the utility model includes a frame 1, a pole group placement table 2 is arranged on the rear side of the rack 1, and the pole group placement table 2 includes a bottom plate and 6 positioning positions arranged side by side on the bottom plate. seat, the pole group placement table 2 is driven to run upward by the cylinder 3, and the 6 groups of pole groups are sent to the corresponding 6 pairs of pole group clamping plates 4, each pair of pole group clamping plates 4 through a pneumatic The fingers 5 operate the opening and closing clamping pole group, and the six pneumatic fingers 5 are installed side by side on the inner side of the beam 6 of the support frame. The sliding block 8 is slidably connected to the slide rails 10 of the two longitudinal beams of the frame, the bottom of the translation cylinder 9 is fixed on one side of the longitudinal beam of the frame, and the extension rod is connected with a sliding block 8, and the two sliding blocks are driven by the translation cylinder 9 The support frame on 8 runs along the slide rail 10 to the bottom of the detection device. The detection device includes a probe holder. Below the probe holder are connected six groups of short-circuit detection probes arranged side by side. Each short-circuit detection probe group consists of two front and rear. It is composed of parallel short-circuit detection probes 11, each short-circuit detection probe 11 is signal-connected to a short-circuit detector 13, and each group of short-circuit detection probe groups corresponds to the pneumatic fingers 5 one-to-one; The piston rod of the lifting cylinder 2 12 goes down through the fixed platform, and the top is fixed with the probe holder; the short-circuit detection probe 11 is driven downward by the downward movement of the cylinder 12, and the lifting cylinder 37 rises to drive the six groups of pole groups upward, so as to drive the short circuit The detection probe 11 is in contact with the positive/negative ear of the pole group, and the short-circuit detection tester 13 starts the detection, and the short-circuit detection tester 13 displays the detection result on the screen. Further, after the short-circuit detection is completed, the short-circuit detection tester 13 can detect the The qualified detection result is sent to the corresponding alarm indicator 14 above each short-circuit detection probe group. The alarm indicator 14 lights up to remind the operator to dial out the unqualified pole group. The alarm indicator 14 is connected with the short-circuit detector 13 signal. After the detection is completed , the lifting cylinder 3 7 runs downward, and drives the pole group to fall into the transport conveyor belt 15, and transfers it to the slot-in station to complete the pole group into the slot.

固定平台两侧分别装有垂直于探头固定座上表面的导杆,导杆下端部穿过固定平台与探头固定座连接。Both sides of the fixed platform are respectively provided with guide rods perpendicular to the upper surface of the probe fixing seat, and the lower end of the guide rod is connected to the probe fixing seat through the fixed platform.

升降气缸一3通过两个平行的固定板垂直装于极群组置放台面2的下表面,固定板两侧分别装有垂直于极群组置放台面2的下表面的滑杆,固定板装在极群组置放台面2下方。The lifting cylinder 13 is vertically installed on the lower surface of the pole group placing table 2 through two parallel fixed plates, and the two sides of the fixed plate are respectively equipped with sliding rods perpendicular to the lower surface of the pole group placing table 2, and the fixed plate Installed under the pole group placement table 2.

支撑架为一端开口的U型结构,开口端朝向传送带15一侧。The support frame is a U-shaped structure with one end open, and the open end faces the conveyor belt 15 side.

升降气缸一3、气动手指5、升降气缸三7、升降气缸二12、平移气缸9均通过两个气管与压缩空气连接,每个气缸对应的两个气管上还分别装有一控制进气的阀门,通过两个阀门的开通/关断来控制气缸的进气方向,从而控制升降气缸一3、升降气缸三7、升降气缸二12升降,平移气缸9前后平移,气动手指5开合。Lifting cylinder 1 3, pneumatic finger 5, lifting cylinder 3 7, lifting cylinder 2 12, translation cylinder 9 are connected with compressed air through two air pipes, and two air pipes corresponding to each cylinder are respectively equipped with a valve to control the intake air , through the opening/closing of two valves to control the air intake direction of the cylinder, thereby controlling the lifting cylinder 1 3, the lifting cylinder 3 7, the lifting cylinder 2 12 to lift, the translation cylinder 9 to translate back and forth, and the pneumatic finger 5 to open and close.

Claims (9)

1.一种极群短路检测设备,其特征在于:包括装于机架(1)上用于运输检测后极群组的传送带(15)、可通过升降气缸二(12)升降的检测装置、可通过平移气缸(9)沿传送带(15)平移的极群固定夹具,检测装置设于传送带(15)上方,极群固定夹具初始位置位于传送带(15)与检测装置之间的一侧;极群固定夹具包括滑动装于传送带(15)两侧机架两纵梁上的两个滑块(8)、支撑架,支撑架与两个滑块(8)之间固定有用于驱动支撑架升降的两个升降气缸三(7),支撑架的横梁(6)内侧并排排布多个气动手指(5),每个气动手指(5)的两个夹爪上分别固定一极群组夹紧夹板(4),支撑架与传送带(15)及检测装置平行,支撑架初始位置正下方设可随升降气缸一(3)升降的极群组置放台面(2);1. A pole group short-circuit detection device, characterized in that: it includes a conveyor belt (15) installed on a frame (1) for transporting and detecting the rear pole group, a detection device that can be lifted and lowered by a lifting cylinder two (12), The pole group fixing fixture can be translated along the conveyor belt (15) by the translation cylinder (9), the detection device is arranged above the conveyor belt (15), and the initial position of the pole group fixing fixture is located on the side between the conveyor belt (15) and the detection device; The group fixing fixture includes two sliders (8) and a support frame that are slidably mounted on the two longitudinal beams of the frame on both sides of the conveyor belt (15), and a support frame is fixed between the support frame and the two sliders (8) for driving the support frame to rise and fall There are three (7) of the two lifting cylinders, a plurality of pneumatic fingers (5) are arranged side by side on the inner side of the beam (6) of the support frame, and a pole group is respectively fixed on the two clamping jaws of each pneumatic finger (5) for clamping The splint (4), the support frame is parallel to the conveyor belt (15) and the detection device, and a pole group placement table (2) that can be lifted and lowered with the lifting cylinder one (3) is provided just below the initial position of the support frame; 检测装置包括探头固定座,探头固定座下方连接有多组并排排布的短路检测探头组,每组短路检测探头组由两个前后并列的短路检测探头(11)组成,各短路检测探头(11)与短路检测仪(13)信号连接,每组短路检测探头组与气动手指(5)一一对应;升降气缸二(12)缸底固定于机架的固定平台上,升降气缸二(12)活塞杆向下穿过固定平台,顶部与探头固定座固定。The detection device includes a probe holder, and a plurality of groups of short-circuit detection probe groups arranged side by side are connected under the probe holder, and each group of short-circuit detection probe groups is composed of two short-circuit detection probes (11) arranged in parallel, each short-circuit detection probe (11). ) is connected to the signal of the short-circuit detector (13), and each group of short-circuit detection probes corresponds to the pneumatic finger (5) one-to-one; The piston rod goes down through the fixed platform, and the top is fixed with the probe holder. 2.根据权利要求1所述的一种极群短路检测设备,其特征在于:所述固定平台两侧分别装有垂直于探头固定座上表面的导杆,导杆下端部穿过固定平台与探头固定座连接。2. A pole group short-circuit detection device according to claim 1, characterized in that: both sides of the fixed platform are respectively equipped with guide rods perpendicular to the upper surface of the probe holder, and the lower end of the guide rod passes through the fixed platform and Probe holder connection. 3.根据权利要求1所述的一种极群短路检测设备,其特征在于:所述升降气缸一(3)通过两个平行的固定板垂直装于极群组置放台面(2)的下表面,固定板两侧分别装有垂直于极群组置放台面(2)的下表面的滑杆。3 . The pole group short circuit detection device according to claim 1 , wherein the first lifting cylinder ( 3 ) is vertically installed under the pole group placing table ( 2 ) through two parallel fixed plates. 4 . The two sides of the fixed plate are respectively provided with sliding bars perpendicular to the lower surface of the pole group placement table (2). 4.根据权利要求3所述的一种极群短路检测设备,其特征在于:所述固定板装在极群组置放台面(2)下方。4 . The pole group short circuit detection device according to claim 3 , wherein the fixing plate is installed under the pole group placement table ( 2 ). 5 . 5.根据权利要求1所述的一种极群短路检测设备,其特征在于:所述极群组置放台面(2)包括底板、并排设置于底板上的多个定位座,定位座与支撑架上的气动手指(5)一一对应。5 . The pole group short-circuit detection device according to claim 1 , wherein the pole group placing table ( 2 ) comprises a base plate, a plurality of positioning seats arranged side by side on the base plate, and the positioning seats and the support The pneumatic fingers (5) on the rack correspond one-to-one. 6.根据权利要求1所述的一种极群短路检测设备,其特征在于:所述支撑架为一端开口的U型结构,开口端朝向传送带(15)一侧。6 . The pole group short-circuit detection device according to claim 1 , wherein the support frame is a U-shaped structure with one end open, and the open end faces the conveyor belt ( 15 ) side. 7 . 7.根据权利要求1所述的一种极群短路检测设备,其特征在于:所述机架两纵梁上分别设有一纵向滑轨(10),两个滑块(8)滑动装于两个滑轨上,平移气缸(9)缸底装于传送带(15)一侧机架上,平移气缸(9)活塞杆与对应滑块连接。7. A pole group short-circuit detection device according to claim 1, characterized in that: a longitudinal slide rail (10) is respectively provided on the two longitudinal beams of the frame, and the two sliders (8) are slidably mounted on the two longitudinal beams. On each slide rail, the cylinder bottom of the translation cylinder (9) is mounted on the frame on one side of the conveyor belt (15), and the piston rod of the translation cylinder (9) is connected with the corresponding sliding block. 8.根据权利要求1所述的一种极群短路检测设备,其特征在于:所述多组短路检测探头组上方对应各装有一报警指示灯(14),报警指示灯(14)与短路检测仪(13)信号连接。8. A pole group short-circuit detection device according to claim 1, characterized in that: each of the multiple sets of short-circuit detection probe groups is equipped with an alarm indicator light (14), and the alarm indicator light (14) is connected to the short-circuit detection probe group. Instrument (13) signal connection. 9.根据权利要求1所述的一种极群短路检测设备,其特征在于:所述支撑架内侧横梁(6)上并排排布六个气动手指(5)。9 . The pole group short circuit detection device according to claim 1 , wherein six pneumatic fingers ( 5 ) are arranged side by side on the inner beam ( 6 ) of the support frame. 10 .
CN202020534144.6U 2020-04-13 2020-04-13 Pole group short circuit detection equipment Expired - Fee Related CN211914667U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116908715A (en) * 2023-06-19 2023-10-20 天能电池集团股份有限公司 Device and method for detecting short circuit of valve-controlled battery pole group

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116908715A (en) * 2023-06-19 2023-10-20 天能电池集团股份有限公司 Device and method for detecting short circuit of valve-controlled battery pole group

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