CN211903565U - Heat pump drying equipment - Google Patents

Heat pump drying equipment Download PDF

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CN211903565U
CN211903565U CN202020339294.1U CN202020339294U CN211903565U CN 211903565 U CN211903565 U CN 211903565U CN 202020339294 U CN202020339294 U CN 202020339294U CN 211903565 U CN211903565 U CN 211903565U
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heat pump
fan
air
drying
pump drying
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王庆惠
李�浩
杨忠强
闫圣坤
朱占江
阿布里孜·巴斯提
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Agricultural Mechanization Research Institute Xinjiang Academy of Agricultural Sciences
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B30/00Heat pumps
    • F25B30/02Heat pumps of the compression type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/20Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/30Controlling, e.g. regulating, parameters of gas supply
    • F26B21/33Humidity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/30Controlling, e.g. regulating, parameters of gas supply
    • F26B21/35Temperature; Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/30Controlling, e.g. regulating, parameters of gas supply
    • F26B21/37Velocity of flow; Quantity of flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/10Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

本发明涉及一种热泵干燥设备,其特征是热泵干燥设备由控制系统、热泵主机、进风口、小风机、料车、排湿口、挡风板、大风机、风道和房体组成,挡风板将干燥室分成上下两部分,小风机和料车位于挡风板的下部,大风机固定在挡风板的上部,热泵主机通过风道和进风口与房体相连。本发明提供了一种环保、节能、效率高的干燥设备,对干燥后的物料具有色泽均匀、香味浓厚、收缩均匀,成品率高、干燥速度快的特点,极大提升了被干物料的商品性,具有广阔的应用前景。

Figure 202020339294

The invention relates to a heat pump drying equipment, which is characterized in that the heat pump drying equipment is composed of a control system, a heat pump main engine, an air inlet, a small fan, a feeding truck, a moisture exhaust port, a wind baffle, a large fan, an air duct and a house body. The air panel divides the drying room into two parts: the small fan and the feeder are located at the lower part of the air baffle, the large fan is fixed on the upper part of the air baffle, and the heat pump host is connected to the room body through the air duct and the air inlet. The invention provides an environmentally friendly, energy-saving and high-efficiency drying equipment, which has the characteristics of uniform color, strong fragrance, uniform shrinkage, high yield and fast drying speed for the dried materials, and greatly improves the commodity of the dried materials. It has broad application prospects.

Figure 202020339294

Description

一种热泵干燥设备A heat pump drying equipment

技术领域technical field

本发明涉及果蔬干燥加工技术领域,尤其是涉及一种热泵干燥设备。The invention relates to the technical field of fruit and vegetable drying and processing, in particular to a heat pump drying device.

背景技术Background technique

近年来,随着脱贫攻坚政策的实施,让贫困地区农民脱贫并富裕起来,是广大干部及农民努力奋斗的目标。为进一步扩大脱贫力度,发挥当地资源优势,实现农民产业脱贫,农产品种植业规模及产量逐年递增。大量农产品集中上市给销售带来了极大的困难。干燥是大部分农产品产后加工的有效手段。为解决传统自然晾晒中存在的干燥时间长,受气候影响大,卫生条件差,产品品质难以保障等突出问题,果蔬烘干房在新疆特别是南疆得以大面积推广使用。然而推广使用的果蔬烘干房的干燥室容积及装载量较大,在实际使用中存在干燥不均匀,人工辅助强度大等问题。为此,干燥后的果蔬干制品产品优品率不高,市场竞争力较弱,极大抑制了农民的种植积极性。In recent years, with the implementation of the poverty alleviation policy, it is the goal of the majority of cadres and farmers to make farmers in poor areas get rid of poverty and become rich. In order to further expand poverty alleviation efforts, give full play to the advantages of local resources, and realize poverty alleviation of farmers' industries, the scale and output of agricultural products planting industry are increasing year by year. The concentrated listing of a large number of agricultural products has brought great difficulties to sales. Drying is an effective method for post-production processing of most agricultural products. In order to solve the prominent problems in traditional natural drying, such as long drying time, great influence by climate, poor sanitary conditions, and difficulty in guaranteeing product quality, fruit and vegetable drying rooms have been widely used in Xinjiang, especially southern Xinjiang. However, the drying room volume and loading capacity of the popular fruit and vegetable drying room are large, and in actual use, there are problems such as uneven drying and high artificial assistance intensity. For this reason, the high-quality rate of dried fruit and vegetable products is not high, and the market competitiveness is weak, which greatly inhibits the enthusiasm of farmers for planting.

发明内容SUMMARY OF THE INVENTION

为了解决上述问题,本发明提供了一种环保、节能、效率高的热泵干燥设备,干燥后的物料具有色泽均匀、香味浓厚、收缩均匀,成品率高、干燥速度快的特点,极大提升了被干物料的商品性,具有广阔的应用前景。In order to solve the above problems, the present invention provides a heat pump drying equipment with environmental protection, energy saving and high efficiency. The commercial properties of the dried materials have broad application prospects.

本发明为达到以上目的,通过以下技术方案实现:提供的一种热泵干燥设备由控制系统、热泵主机、进风口、小风机、料车、排湿口、挡风板、大风机、风道、房体等组成,所述的挡风板将干燥室分成上下两部分,小风机和料车位于挡风板的下部,大风机固定在挡风板的上部,热泵主机通过风道和进风口与房体相连。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: the provided heat pump drying equipment is composed of a control system, a heat pump host, an air inlet, a small fan, a material truck, a moisture outlet, a windshield, a large fan, an air duct, The air baffle divides the drying room into two parts, the small fan and the feeding truck are located at the lower part of the air baffle, the large fan is fixed on the upper part of the air baffle, and the heat pump main engine is connected to the air duct and the air inlet through the air duct and the air inlet. The houses are connected.

所述的小风机均匀分布在挡板上,小风机的数量为6个、9个或12个。The small fans are evenly distributed on the baffle, and the number of the small fans is 6, 9 or 12.

所述的排湿口位于房体的顶部。The moisture outlet is located at the top of the house.

所述的控制系统由温湿度传感器、电控箱和风速传感器组成,温湿度传感器固定在相邻小风机的中间,用于监测和控制干燥室内的温度和湿度,风速传感器固定在挡风板下部的中心位置处,用于监测和控制干燥室内的风速,控制系统根据温湿度传感器控制热泵主机、排湿口和进风口的关闭与开启,控制系统根据风速传感器控制大风机和小风机的转速。The control system is composed of a temperature and humidity sensor, an electric control box and a wind speed sensor. The temperature and humidity sensor is fixed in the middle of the adjacent small fans to monitor and control the temperature and humidity in the drying room. The wind speed sensor is fixed at the lower part of the windshield. It is used to monitor and control the wind speed in the drying room. The control system controls the closing and opening of the heat pump host, the moisture exhaust port and the air inlet according to the temperature and humidity sensor. The control system controls the rotation speed of the large fan and the small fan according to the wind speed sensor.

所述的料车位于干燥室的中间,料车与挡板间距为20cm-80cm,料车与门的间距为20cm-150cm。The feeding cart is located in the middle of the drying chamber, the distance between the feeding cart and the baffle is 20cm-80cm, and the distance between the feeding cart and the door is 20cm-150cm.

所述的大风机距挡风板端部距离为50cm-150cm。The distance between the large fan and the end of the windshield is 50cm-150cm.

本发明的有益效果是:采用热泵作为热源,利用内循环式热泵烘干技术,可将空气中的热能转化成物料加热所需的能量,实现了污染物零排放,无明火烘干的隐患,达到降低能耗,环保卫生的目的。采用多个小风机均匀分布在挡风板上,并且料车与小风机之间以及料车与门之间都留有一定的空间,以确保干燥室内的空气充分混合均匀,热风能均匀吹过每层被干物料的表面,达到提高整机温度、湿度以及风速分布的均匀性的目的。采用多个小风机和大风机分布方式,确保干燥室内风速流畅,达到提高干燥速度的目的。为此,利用本发明干燥设备干燥后的物料具有色泽均匀、香味浓厚、收缩均匀,成品率高的特点,极大提升了被干物料的商品性,具有广阔的应用前景。The beneficial effects of the invention are as follows: using a heat pump as a heat source and using the internal circulation heat pump drying technology, the heat energy in the air can be converted into the energy required for heating the material, and the zero emission of pollutants is realized, and there is no hidden danger of drying with an open flame. To achieve the purpose of reducing energy consumption, environmental protection and sanitation. A number of small fans are evenly distributed on the windshield, and there is a certain space between the feeding car and the small fan and between the feeding car and the door to ensure that the air in the drying room is fully mixed and uniform, and the hot air can evenly blow through each Layer the surface of the dried material to achieve the purpose of improving the uniformity of the temperature, humidity and wind speed distribution of the whole machine. The distribution mode of multiple small fans and large fans is adopted to ensure smooth air speed in the drying room and achieve the purpose of improving drying speed. Therefore, the materials dried by the drying equipment of the invention have the characteristics of uniform color, strong fragrance, uniform shrinkage and high yield, which greatly improves the commerciality of the dried materials and has broad application prospects.

附图说明Description of drawings

附图1是一种热泵干燥设备的主视图。Figure 1 is a front view of a heat pump drying device.

附图2是一种热泵干燥设备俯视图。Figure 2 is a top view of a heat pump drying equipment.

附图3是一种热泵干燥设备风机分布图。Fig. 3 is a fan distribution diagram of a heat pump drying equipment.

具体实施方式Detailed ways

如图1、2、3所示的一种热泵干燥设备由控制系统、热泵主机2、进风口3、小风机4、料车5、排湿口6、挡风板7、大风机8、风道9、房体11等组成。挡风板7将干燥室10分成上下两部分;小风机4和料车5位于挡风板7的下部;小风机4均匀分布在挡板15上,小风机4的数量为6个、9个或12个;料车5位于干燥室10的中间,料车5与挡板15间距为20cm-80cm,料车5与门12间距为20cm-150cm;大风机8固定在挡风板7的上部,大风机8距挡风板7端部距离为50cm-150cm;热泵主机2通过风道9和进风口3与房体11相连;排湿口6位于房体11的顶部;控制系统由温湿度传感器14、电控箱1和风速传感器13组成,温湿度传感器14固定在相邻小风机4的中间,用于监测和控制干燥室10内的温度和湿度,风速传感器13固定在挡风板7下部的中心位置处,用于监测和控制干燥室10内的风速,控制系统根据温湿度传感器14控制热泵主机2、排湿口6和进风口3的关闭与开启,控制系统根据风速传感器13控制大风机7和小风机4的转速。As shown in Figures 1, 2, and 3, a heat pump drying equipment consists of a control system, a heat pump host 2, an air inlet 3, a small fan 4, a material truck 5, a moisture exhaust port 6, a wind baffle 7, a large fan 8, and a fan. Road 9, room 11 and other components. The air baffle 7 divides the drying chamber 10 into upper and lower parts; the small fan 4 and the feeder 5 are located at the lower part of the air baffle 7; the small fans 4 are evenly distributed on the baffle 15, and the number of the small fans 4 is 6 or 9 Or 12; the feeder 5 is located in the middle of the drying chamber 10, the distance between the feeder 5 and the baffle 15 is 20cm-80cm, and the distance between the feeder 5 and the door 12 is 20cm-150cm; the large fan 8 is fixed on the upper part of the windshield 7 , the distance between the large fan 8 and the end of the windshield 7 is 50cm-150cm; the heat pump host 2 is connected to the room body 11 through the air duct 9 and the air inlet 3; the moisture exhaust port 6 is located on the top of the room body 11; The sensor 14, the electric control box 1 and the wind speed sensor 13 are composed. The temperature and humidity sensor 14 is fixed in the middle of the adjacent small fans 4 to monitor and control the temperature and humidity in the drying room 10. The wind speed sensor 13 is fixed on the windshield 7. The central position of the lower part is used to monitor and control the wind speed in the drying chamber 10. The control system controls the closing and opening of the heat pump host 2, the moisture exhaust port 6 and the air inlet 3 according to the temperature and humidity sensor 14. The control system controls the air speed sensor 13. The speed of the large fan 7 and the small fan 4.

工作原理:将被干物料均匀摆放在料车5上,开启热泵干燥设备,根据物料特性设定干燥工艺,当干燥室10内的温度高于设定温度时,热泵主机2停止工作,而当干燥室10内的温度低于设定温度时,热泵主机2继续加热,如此反复直至干燥结束。当干燥室10内的湿度值高于设定湿度值时,排湿口6和进风口3同时开启,干燥室10内的湿热空气由排湿口6排出,新鲜空气由进风口3进入到干燥室10,当干燥室10内的湿度值低于设定湿度值时,排湿口6和进风口3又同时关闭,直至干燥结束。同样,当干燥室10内的风速值低于设定风速值时,增加小风机4和大风机8的转速,当干燥室10内的风速值高于设定风速值时,降低小风机4和大风机8的转速,直至干燥结束。Working principle: evenly place the dried materials on the feeder 5, turn on the heat pump drying equipment, and set the drying process according to the material characteristics. When the temperature in the drying chamber 10 is higher than the set temperature, the heat pump host 2 stops working, and When the temperature in the drying chamber 10 is lower than the set temperature, the heat pump host 2 continues to heat, and so on until the drying ends. When the humidity value in the drying chamber 10 is higher than the set humidity value, the moisture exhaust port 6 and the air inlet 3 are opened at the same time, the hot and humid air in the drying chamber 10 is discharged from the moisture exhaust port 6, and the fresh air enters the drying chamber through the air intake port 3. In the chamber 10, when the humidity value in the drying chamber 10 is lower than the set humidity value, the moisture exhaust port 6 and the air inlet port 3 are closed at the same time until the drying ends. Similarly, when the wind speed value in the drying room 10 is lower than the set wind speed value, increase the rotational speed of the small fan 4 and the large fan 8; when the wind speed value in the drying room 10 is higher than the set wind speed value, reduce the small fan 4 and the large fan 8 The speed of the large fan 8 until the end of drying.

具体的干燥过程为:热泵主机2吸收自然环境中的空气,通过压缩机运转后变为较高温度的空气,在小风机4的作用下通过进风口3吸入到干燥室10内,进入到干燥室10内的空气又在小风机4的作用下均匀吹过料车5后,在大风机8的吸力作用下通过风道9回到热泵主机2,如此循环形成循环风,直至干燥结束。当干燥完成时,关闭热泵干燥设备,取出料盘并将干燥好的物料收集、装袋、保存。The specific drying process is as follows: the heat pump host 2 absorbs the air in the natural environment, turns into higher temperature air after running through the compressor, and sucks it into the drying chamber 10 through the air inlet 3 under the action of the small fan 4, and enters the drying chamber 10. After the air in the chamber 10 is evenly blown through the feeder 5 under the action of the small fan 4, it returns to the heat pump host 2 through the air duct 9 under the suction of the large fan 8, and thus circulates to form a circulating air until the end of drying. When drying is completed, turn off the heat pump drying equipment, take out the tray and collect, bag and store the dried materials.

以上所描述的具体实施例仅用于解释本发明,并不用于限定本发明。由本发明所引伸的显而易见的变化或变动仍在本发明保护范围之内。The specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or modifications derived from the present invention are still within the protection scope of the present invention.

Claims (7)

1. The utility model provides a heat pump drying equipment, including control system, heat pump host computer (2), air intake (3), little fan (4), skip (5), hydrofuge mouth (6), deep bead (7), big fan (8), wind channel (9) and the room body (11), a serial communication port, dry room (10) are divided into two parts from top to bottom in deep bead (7), little fan (4) and skip (5) are located the lower part of deep bead (7), the upper portion at deep bead (7) is fixed in big fan (8), heat pump host computer (2) link to each other with the room body (11) through wind channel (9) and air intake (3).
2. A heat pump drying apparatus according to claim 1, characterised in that the small fans (4) are evenly distributed over the baffle (15).
3. A heat pump drying apparatus according to claim 1, wherein the moisture exhaust port (6) is located at the top of the room body (11).
4. The heat pump drying equipment according to claim 1, wherein the control system is composed of a temperature and humidity sensor (14), an electric cabinet (1) and an air speed sensor (13), the temperature and humidity sensor (14) is fixed in the middle of the adjacent small fan (4) and used for monitoring and controlling the temperature and humidity in the drying chamber (10), the air speed sensor (13) is fixed in the center of the lower portion of the wind shield (7) and used for monitoring and controlling the air speed in the drying chamber (10), and the control system controls the closing and opening of the heat pump main machine (2), the moisture exhaust port (6) and the air inlet (3) according to the temperature and humidity sensor (14).
5. The heat pump drying apparatus according to claim 1, wherein the skip car (5) is located in the middle of the drying chamber (10), the skip car (5) is spaced from the baffle (15) by 20cm to 80cm, and the skip car (5) is spaced from the door (12) by 20cm to 150 cm.
6. A heat pump drying apparatus according to claim 1, characterised in that the distance of the large fan (8) from the end of the wind deflector (7) against the door (12) is 50cm-150 cm.
7. A heat pump drying apparatus according to claim 1 or 2, characterised in that the number of small fans (4) is 6, 9 or 12.
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Publication number Priority date Publication date Assignee Title
CN111189304A (en) * 2020-03-13 2020-05-22 新疆农业科学院农业机械化研究所 Heat pump drying equipment

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CN111504020A (en) * 2020-06-02 2020-08-07 古田县尚融生物科技有限公司 Intelligent air pressure and air quantity adjusting drying equipment system

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