CN211891311U - Heat preservation core plate compression moulding equipment - Google Patents
Heat preservation core plate compression moulding equipment Download PDFInfo
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- CN211891311U CN211891311U CN201922436712.9U CN201922436712U CN211891311U CN 211891311 U CN211891311 U CN 211891311U CN 201922436712 U CN201922436712 U CN 201922436712U CN 211891311 U CN211891311 U CN 211891311U
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- 238000004321 preservation Methods 0.000 title claims abstract description 22
- 238000000748 compression moulding Methods 0.000 title claims description 8
- 238000011049 filling Methods 0.000 claims abstract description 16
- 230000007704 transition Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 19
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000977 initiatory effect Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000001629 suppression Effects 0.000 abstract description 2
- 239000011162 core material Substances 0.000 description 31
- 238000000034 method Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 238000007789 sealing Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 235000012771 pancakes Nutrition 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
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Abstract
The utility model discloses a heat preservation core suppression former, including the shaping host computer, be connected with the goods conveyer on the shaping host computer, the pay-off initiating terminal of goods conveyer is equipped with the filling device, is equipped with between filling device and the goods conveyer and connects the silo, still is equipped with finishing device in advance on the goods conveyer, and finishing device is located the last station department of main forming machine in advance, and the pay-off end of goods conveyer is equipped with transition transport platform and goods baking equipment in proper order. The utility model provides a problem that the current heat preservation core production technology exists wastes time and energy, the specification is inhomogeneous, the quality is unstable.
Description
Technical Field
The utility model belongs to the technical field of the outer wall goods for building manufacture, a heat preservation core plate press forming equipment is related to.
Background
At present, the insulation boards commonly used in the construction industry include: extruded polystyrene boards, hydrophobic perlite boards, rock wool boards or glass wool boards, etc., are generally thick in order to ensure good thermal insulation, and the thermal insulation effect is not particularly desirable. The prior art adopts a heat preservation core plate with better heat preservation effect embedded in the original heat preservation plate, the heat preservation core plate comprises an external coating material with positive air property and a core material, and the core material is wrapped by a wrapping bag with positive air property and vacuumized to form the heat preservation core plate.
The heat-insulating core board is a heat-insulating material filled in the heat-insulating board, and is an embedded element for producing the A-grade heat-insulating board. When the original heat-insulating core board is produced, prepared materials are mainly filled into a packaging bag made of a positive air coating material in proportion by manpower, then vacuumizing and sealing are carried out, then a press is used for extruding the materials into a rectangular thin pancake shape, and high-temperature baking is carried out for a period of time, so that the production process of the heat-insulating core board is completed. Finally, filling the heat-insulation core plate into a mold for producing the heat-insulation plate, adding other heat-insulation materials around the heat-insulation core plate, and finally producing the A-grade heat-insulation plate through a series of processes such as pressurization, demolding, conveying, maintenance and the like;
the existing manufacturing process of the heat-preservation core plate has the following problems: 1. the labor is needed, and the time and the labor are wasted; 2. the required core plate molds are more, and the cost is high; 3. the filling, sealing and pressing of the materials can not be automated, the yield is low, and the period is long. Therefore, a special automatic molding device is needed to be designed to solve the problems existing in the existing heat-preservation core plate manufacturing process.
Disclosure of Invention
The utility model aims at providing a heat preservation core plate press forming equipment has solved the problem that wastes time and energy, the specification is inhomogeneous, the quality is unstable that current heat preservation core plate production technology exists.
The utility model discloses the technical scheme who adopts is, a heat preservation core compression moulding equipment, mainly includes the shaping host computer, is connected with the goods conveyer on the shaping host computer, and the pay-off initiating terminal of goods conveyer is equipped with the filling device, is equipped with between filling device and the goods conveyer and connects the silo, still is equipped with finishing device in advance on the goods conveyer, and finishing device is located the last station department of main forming machine compression moulding station in advance, and the pay-off end of goods conveyer is equipped with transition transport platform and goods baking equipment in proper order.
The utility model is also characterized in that,
the forming main machine comprises a main frame, a lifting frame is arranged at the top of the main frame, four end parts of the lifting frame are respectively connected with four guide pillars, an upper die base and a lower die frame base are sequentially arranged in the main frame from top to bottom, two demoulding oil cylinders are respectively fixed on two sides of the upper part of the main frame, and the end parts of piston rods of the two demoulding oil cylinders are respectively connected on two sides of the lifting frame; an upper pressure head is arranged on the upper die base; the center of the top of the main frame is provided with a main oil cylinder, and the end part of a piston rod of the main oil cylinder is connected with the upper pressure head.
The upper die base is matched with the four guide posts through the guide cylinders and slides up and down along the four guide posts under the driving of the main oil cylinder; the lower die frame seat is directly locked on the guide post through the fixed seat, and when the demoulding oil cylinder moves up and down, the guide post is driven by the lifting frame, and then the lower die frame seat is driven to move up and down.
The product conveyor comprises a supporting frame, a driving transmission shaft and a driven transmission shaft are arranged at two ends of the supporting frame respectively, rollers are sleeved on the driving transmission shaft and the driven transmission shaft respectively, one end of the driving transmission shaft is connected with a motor speed reducer, and the rollers on the driving transmission shaft and the rollers on the driven transmission shaft are connected through a conveying belt.
The supporting frame is provided with a vibration supporting plate, the vibration supporting plate is positioned below the conveying belt, and the vibration supporting plate is connected with the supporting frame through a rubber vibration reduction block.
And gas vibrators are respectively arranged on two sides of the vibration supporting plate.
The beneficial effects of the utility model are that, the utility model discloses in accomplish the press forming process of heat preservation core through the shaping host computer, the goods conveyer accomplishes and conveys the just canned goods pocket to the shaping host computer, the product pocket that the pre-arrangement device will just canned is rolled in advance into the pie, the final suppression of the shaping host computer of being convenient for, the transition delivery platform accepts the shaping goods that the goods conveyer conveyed and come over, and convey the shaping goods again to the goods baking equipment; the product baking device is mainly used for performing online instant baking on a formed product, so that the heat-insulation core plate can be rapidly used for producing a later-stage heat-insulation plate; the utility model discloses simple structure, integrated level are high, required manual work is few, low in production cost, the cycle is short, efficient, convenient operation, and the practicality is strong.
Drawings
Fig. 1 is a schematic structural view of the thermal insulation core plate press forming equipment of the present invention;
FIG. 2 is a schematic structural view of a forming main machine in the thermal insulation core plate press forming apparatus of the present invention;
fig. 3 is a schematic structural view of a product conveyor in the thermal insulation core plate press forming equipment of the present invention.
In the drawing, 1, a forming host, 1-1, a main frame, 1-2, a demoulding oil cylinder, 1-3, a main oil cylinder, 1-4, a lifting frame, 1-5, a guide post, 1-6, a lower die frame seat and 1-7, an upper die seat are arranged;
2. the device comprises a product conveyor, 2-1 parts of a supporting frame, 2-2 parts of a conveying belt, 2-3 parts of a gas vibrator, 2-4 parts of a motor speed reducer, 2-5 parts of a vibration supporting plate and 2-6 parts of a rubber vibration reduction block;
3. the device comprises a pre-finishing device, a filling device, a lower die frame, an upper pressure head, a transition conveying platform, a product baking device and a receiving groove, wherein the filling device comprises 4, the lower die frame, 6, the upper pressure head, 7, the transition conveying platform, 8, and 9.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
The utility model relates to a heat preservation core compression moulding equipment, as shown in fig. 1, mainly include forming host 1, be connected with goods conveyer 2 on the forming host 1, forming host 1's bottom is equipped with lower mould frame foundation 5, goods conveyer 2's pay-off initiating terminal is equipped with filling device 4, be equipped with between filling device 4 and the goods conveyer 2 and connect silo 9, still be equipped with finishing device 3 in advance on the goods conveyer 2, finishing device 3 is located the last station department of 1 compression moulding station of main forming machine in advance, goods conveyer 2's pay-off end is equipped with transition transport platform 7 and goods baking equipment 8 in proper order.
The forming main machine 1 completes the press forming process of the heat-insulating core plate, as shown in fig. 2, the forming main machine 1 comprises a main machine frame 1-1, a lifting frame 1-4 is arranged at the top of the main machine frame 1-1, four end parts of the lifting frame 1-4 are respectively connected with four guide pillars 1-5, an upper die base 1-7 is arranged at the upper end of the main machine frame 1-1, and an upper pressure head 6 is arranged in the upper die base 1-7; the lower end of the main frame 1-1 is provided with a lower die frame seat 1-6, two demoulding oil cylinders 1-2 are fixed on two sides of the top of the main frame 1-1, and the end parts of piston rods of the two demoulding oil cylinders 1-2 are respectively connected with two sides of a lifting frame 1-4; the lower die frame bases 1-6 on the two sides are connected with a lower die frame 5; the upper die holder 1-7 is matched with the four guide posts 1-5 through the guide cylinders and driven by the main oil cylinder 1-3 to slide up and down along the four guide posts 1-5; the lower die frame seat 1-6 is directly locked on the guide posts 1-5 through the fixed seat, and when the demoulding oil cylinder 1-2 moves up and down, the guide posts 1-5 are driven by the lifting frame 1-4, and then the lower die frame seat 1-6 is driven to move up and down. The center of the main frame 1-1 is provided with a main oil cylinder 1-3, and the end part of a piston rod of the main oil cylinder 1-3 is connected with an upper pressure head 6.
As shown in fig. 3, the product conveyor 2 comprises a supporting frame 2-1, wherein a driving transmission shaft and a driven transmission shaft are respectively arranged at two ends of the supporting frame 2-1, rollers are respectively sleeved on the driving transmission shaft and the driven transmission shaft, one end of the driving transmission shaft is connected with a motor speed reducer 2-4, the driving transmission roller and the driven transmission roller are connected through a conveying belt 2-2, a vibration supporting plate 2-4 is arranged on the supporting frame 2-1, is positioned below the conveying belt 2-2, and is connected with the supporting frame 2-4 through a rubber vibration reduction block 2-6; two ends of the two sides of the vibration support 2-4 plate are respectively provided with a gas vibrator 2-3.
The product conveyor 2 finishes conveying the product material bags which are just filled to the forming main machine 1, the products which are pressed and formed are sent out, and when the products are conveyed to the forming main machine 1 for forming, the gas vibrators 2-3 on the products start to vibrate, so that the products are quickly compacted.
The pre-arrangement device 3 mainly rolls the product material bag which is just filled into a cake shape in advance, so as to facilitate the final pressing of the forming main machine 1. The pre-finishing devices 3 are generally provided with a plurality of groups, and the heights of the groups are arranged from high to low according to the conveying direction of the products; the utility model discloses in, the arrangement device 3 adopts current structure in advance.
The filling device 4 (adopting the existing filling structure) mainly completes the processes of filling, vacuumizing, sealing and the like of the material bag of the heat-insulation core plate, and conveys the filled material bag to the product conveyor 2;
the lower die frame 5 and the upper pressure head 6 form a die for pressing the heat-preservation core plate material;
the transitional conveying platform 7 receives the formed product conveyed by the product conveyor 2 and conveys the formed product to the product baking device 8;
the product baking device 8 is mainly used for performing online instant baking on a formed product, so that the heat-insulation core plate can be quickly used for producing a heat-insulation plate in the later period;
the utility model relates to a goods conveyer's in heat preservation core compression moulding equipment working process does: after being electrified, the filling device 4 starts to work, the materials of the heat-insulation core plate are automatically filled, vacuumized, sealed and the like, the filled material bags are guided by the material receiving groove 9 on the product conveyor 2 and conveyed onto the product conveyor 2, the material bags can lie down on the conveying belt 2-2 in the forward conveying process of the product conveyor 2, the material bags are rolled into cakes through the pre-arrangement of a plurality of groups of pre-arrangement devices 3, after the cakes of material bags are conveyed to the pressing central position of the forming host 1, the conveying belt 2-2 stops moving, the lower die frame 5 vertically falls under the driving of the demoulding oil cylinder 1-2 until the bottom surface of the lower die frame 5 is pressed onto the conveying belt 2-2, and the material bag frame enters the lower die frame 5, at the moment, the upper pressing head 6 also starts to fall under the driving of the main oil cylinder 1-3, after the upper pressure head 6 contacts the material bag, the gas vibrator 2-3 starts to vibrate, and meanwhile, the upper pressure head 6 continues to press downwards; after the material bag is pressed to a proper height, the pressing action of the upper pressing head 6 and the vibration of the gas vibrator 2-3 are stopped;
then, the lower mold frame 5 is raised to the high position, and then the upper ram 6 is also raised to the high position, and the product is released. Then, the conveying belt 2-2 starts to convey again, the products which are pressed and formed are sent out to the transition conveying platform 7, and the material bags passing through the groups of pre-arrangement devices 3 are sent to the pressing center position of the forming main machine 1 while the conveying belt 2-2 conveys the products. The formed product is conveyed by the transition conveying platform 7 and then is sent into a product baking device 8 for on-line instant baking, and the product is sent out after the baking is finished. Through the process, an automatic production flow of the heat-insulating core plate is completed.
Claims (6)
1. The utility model provides a thermal insulation core board compression moulding equipment which characterized in that: the product forming machine comprises a forming main machine, wherein a product conveyor is connected to the forming main machine, a filling device is arranged at the feeding starting end of the product conveyor, a material receiving groove is formed between the filling device and the product conveyor, a pre-finishing device is further arranged on the product conveyor, the pre-finishing device is located at the last station of the main forming machine, and a transition conveying table and a product baking device are sequentially arranged at the feeding tail end of the product conveyor.
2. The press forming equipment for the heat-preservation core plate according to claim 1, wherein: the forming main machine comprises a main frame, a lifting frame is arranged at the top of the main frame, four end parts of the lifting frame are respectively connected with four guide pillars, an upper die base and a lower die frame base are sequentially arranged in the main frame from top to bottom, two demoulding oil cylinders are respectively fixed on two sides of the upper part of the main frame, and the end parts of piston rods of the two demoulding oil cylinders are respectively connected on two sides of the lifting frame; an upper pressure head is arranged on the upper die base; the top center of the main frame is provided with a main oil cylinder, and the end part of a piston rod of the main oil cylinder is connected with the upper pressure head.
3. The press forming equipment for the heat-preservation core plate as claimed in claim 2, wherein: the upper die base is matched with the four guide posts through the guide cylinders and driven by the main oil cylinder to slide up and down along the four guide posts; the lower die frame seat is directly locked on the guide post through the fixed seat, and when the demoulding oil cylinder moves up and down, the guide post is driven by the lifting frame, and then the lower die frame seat is driven to move up and down.
4. The press forming equipment for the heat-preservation core plate according to claim 1, wherein: the product conveyor comprises a supporting frame, a driving transmission shaft and a driven transmission shaft are arranged at two ends of the supporting frame respectively, rollers are sleeved on the driving transmission shaft and the driven transmission shaft respectively, one end of the driving transmission shaft is connected with a motor speed reducer, and the rollers on the driving transmission shaft and the rollers on the driven transmission shaft are connected through a conveying belt.
5. The thermal insulation core plate press forming device according to claim 4, wherein: and the supporting frame is provided with a vibration supporting plate, the vibration supporting plate is positioned below the conveying belt, and the vibration supporting plate is connected with the supporting frame through a rubber vibration reduction block.
6. The thermal insulation core plate press forming equipment as claimed in claim 5, wherein: and gas vibrators are respectively arranged on two sides of the vibration supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922436712.9U CN211891311U (en) | 2019-12-30 | 2019-12-30 | Heat preservation core plate compression moulding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922436712.9U CN211891311U (en) | 2019-12-30 | 2019-12-30 | Heat preservation core plate compression moulding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211891311U true CN211891311U (en) | 2020-11-10 |
Family
ID=73296192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922436712.9U Active CN211891311U (en) | 2019-12-30 | 2019-12-30 | Heat preservation core plate compression moulding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211891311U (en) |
-
2019
- 2019-12-30 CN CN201922436712.9U patent/CN211891311U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240314 Address after: Room 109, 1st Floor, Building 1, No. 6 Yanqi South Fourth Street, Yanqi Economic Development Zone, Huairou District, Beijing, 101400 Patentee after: Beijing Ruitu Equipment Technology Co.,Ltd. Guo jiahuodiqu after: Zhong Guo Address before: Room 1611, Floor 6, Building No. 208, Lize Zhongyuan District 2, Wangjing Emerging Industrial Zone, Chaoyang District, Beijing 100101 Patentee before: BEIJING REIT TECHNOLOGY DEVELOPMENT Co.,Ltd. Guo jiahuodiqu before: Zhong Guo |