CN211888822U - Auxiliary support device for rolling ring core roller - Google Patents
Auxiliary support device for rolling ring core roller Download PDFInfo
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- CN211888822U CN211888822U CN202020126094.8U CN202020126094U CN211888822U CN 211888822 U CN211888822 U CN 211888822U CN 202020126094 U CN202020126094 U CN 202020126094U CN 211888822 U CN211888822 U CN 211888822U
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Abstract
本实用新型公开了一种碾环机芯辊的辅助支撑装置,涉及碾环机的技术领域,包括设置在芯辊下方的支撑块,所述支撑块上转动连接有转辊,所述转辊与芯辊轴向平行设置,转辊位于芯轴的正下方,所述转辊连接有控制其工作高度的升降机构,所述支持块沿芯辊轴向滑动设置在地面上。工作时,工作人员将锻件套设在碾环机的芯辊上,之后工作人员调整支撑块位置,使得支撑块可转辊位于芯轴的正下方,之后工作人员调整升降机构,以使得转辊抵紧芯轴。工作时,芯辊转动,转辊抵紧芯辊,并为芯辊提供支撑力,以减少芯辊在工作时产生的弯曲形变,进而延长芯辊的使用寿命。
The utility model discloses an auxiliary support device for a core roller of a ring rolling machine, which relates to the technical field of ring rolling machines. It is arranged in parallel with the axis of the core roller, and the rotating roller is located directly below the core axis. The rotating roller is connected with a lifting mechanism for controlling its working height. When working, the staff sets the forging on the core roller of the ring rolling machine, and then the staff adjusts the position of the support block so that the rotating roller of the support block is located directly under the core shaft, and then the staff adjusts the lifting mechanism to make the rotating roller Tighten the mandrel. When working, the core roller rotates, and the rotating roller presses against the core roller and provides support for the core roller, so as to reduce the bending deformation of the core roller during operation, thereby prolonging the service life of the core roller.
Description
技术领域technical field
本实用新型涉及碾环机的技术领域,尤其是涉及一种碾环机芯辊的辅助支撑装置。The utility model relates to the technical field of ring rolling machines, in particular to an auxiliary support device for a ring rolling core roller.
背景技术Background technique
现有技术中,如公告号为CN209021137U的中国专利提出了一种钢环加工用碾环机,包括机架、碾压辊、用于驱动碾压轮上下移动的传动单元、芯轴、套设在芯轴上的芯辊、导向辊和测量辊,传动单元包括第一滑块和气缸,碾压辊和芯辊的中心线位于同一条直线上,第一滑块在机架上沿着碾压辊的中心线运动,从而带动碾压辊靠近或远离芯辊;导向辊和测量辊分别位于芯辊的两侧。将法兰盘套设在芯辊上,启动碾环机,第一滑块带动碾压辊向靠近芯辊的方向移动并对法兰盘进行碾压,先后与导向辊、测量辊抵接,从而完成法兰盘的加工。In the prior art, such as the Chinese patent with the publication number CN209021137U, a ring rolling machine for steel ring processing is proposed, which includes a frame, a rolling roller, a transmission unit for driving the rolling wheel to move up and down, a mandrel, and a sleeve. The core roller, guide roller and measuring roller on the mandrel, the transmission unit includes the first sliding block and the cylinder, the centerlines of the rolling roller and the core roller are on the same straight line, and the first sliding block is on the frame along the rolling The centerline of the pressing roller moves, thereby driving the rolling roller to approach or away from the core roller; the guide roller and the measuring roller are located on both sides of the core roller respectively. Set the flange on the core roll, start the ring rolling machine, the first slider drives the rolling roll to move toward the core roll and rolls the flange, and then abuts the guide roll and the measuring roll successively. This completes the processing of the flange.
上述技术方案中,当锻件放置在芯辊上后,工作时,芯辊会受到来自碾压辊和锻件作用下的剪切力,导致芯辊沿着轴向弯曲,随着芯辊的转动,芯辊弯曲也会发生恢复,往复的弯曲、恢复会影响芯辊的实用寿命。In the above technical solution, after the forging is placed on the core roll, the core roll will be subjected to shearing force from the rolling roll and the forging piece during operation, causing the core roll to bend along the axial direction, and with the rotation of the core roll, The bending of the core roll will also recover, and the reciprocating bending and recovery will affect the practical life of the core roll.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种碾环机芯辊的辅助支撑装置,以减少芯辊轴向弯曲,提高芯辊的使用寿命。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide an auxiliary support device for a ring-rolling core roll, so as to reduce the axial bending of the core roll and improve the service life of the core roll.
为实现上述目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种碾环机芯辊的辅助支撑装置,包括设置在芯辊下方的支撑块,所述支撑块上转动连接有转辊,所述转辊与芯辊轴向平行设置,转辊位于芯轴的正下方,所述转辊连接有控制其工作高度的升降机构,所述支持块沿芯辊轴向滑动设置在地面上。An auxiliary support device for a ring-rolling core roller, comprising a support block arranged below the core roller, a rotating roller is rotatably connected to the support block, the rotating roller and the core roller are axially arranged in parallel, and the rotating roller is located on the core shaft Just below the rotating roller, a lifting mechanism for controlling its working height is connected, and the supporting block is slidably arranged on the ground along the axial direction of the core roller.
通过采用上述技术方案,工作时,工作人员将锻件套设在碾环机的芯辊上,之后工作人员调整支撑块位置,使得支撑块可转辊位于芯轴的正下方,之后工作人员调整升降机构,以使得转辊抵紧芯轴。工作时,芯辊转动,转辊抵紧芯辊,并为芯辊提供支撑力,以减少芯辊在工作时产生的弯曲形变,进而延长芯辊的使用寿命。By adopting the above technical solution, when working, the staff sets the forging on the core roller of the ring rolling machine, and then the staff adjusts the position of the support block so that the rotating roller of the support block is located directly under the core shaft, and then the staff adjusts the lifting and lowering mechanism so that the rollers are pressed against the mandrel. When working, the core roller rotates, and the rotating roller presses against the core roller and provides support for the core roller, so as to reduce the bending deformation of the core roller during operation, thereby prolonging the service life of the core roller.
本实用新型进一步设置为:所述升降机构包括一对升降液压缸和一对轴承座,所述升降液压缸的缸体与支撑块固定连接,所述升降液压缸的活塞杆与轴承座固定连接,所述转辊两端分别转动套设在轴承座上。The utility model is further provided that: the lifting mechanism includes a pair of lifting hydraulic cylinders and a pair of bearing seats, the cylinder body of the lifting hydraulic cylinder is fixedly connected with the support block, and the piston rod of the lifting hydraulic cylinder is fixedly connected with the bearing seat The two ends of the rotating roller are respectively rotatably sleeved on the bearing seat.
通过采用上述技术方案,升降液压缸的工作性能稳定,可为转辊和芯辊提供支撑力。同时,升降液压缸的设置也提高了辅助支撑装置的适应性,使得辅助支撑装置可适应多种不同工作高度的芯辊。By adopting the above technical scheme, the working performance of the lifting hydraulic cylinder is stable, and the supporting force can be provided for the rotating roller and the core roller. At the same time, the arrangement of the lifting hydraulic cylinder also improves the adaptability of the auxiliary support device, so that the auxiliary support device can adapt to a variety of core rollers with different working heights.
本实用新型进一步设置为:所述支撑块对应升降液压缸分别开设有容纳槽,所述升降液压缸的缸体固定设置在所述容纳槽内,且容纳槽内设有隔热棉。The utility model is further provided that: the support blocks are respectively provided with accommodating grooves corresponding to the lifting hydraulic cylinders, the cylinder bodies of the lifting hydraulic cylinders are fixedly arranged in the accommodating grooves, and the accommodating grooves are provided with thermal insulation cotton.
通过采用上述技术方案,将升降液压缸放置在容纳槽内,可使得辅助支撑装置结构更加紧凑。同时,隔热棉的设置,可减少高温锻件对升降液压缸工作稳定性的影响。By adopting the above technical solution, placing the lifting hydraulic cylinder in the accommodating groove can make the structure of the auxiliary supporting device more compact. At the same time, the setting of thermal insulation cotton can reduce the influence of high temperature forgings on the working stability of the lifting hydraulic cylinder.
本实用新型进一步设置为:位于芯辊下方的地面上,沿着芯辊轴向设置有导轨,所述导轨位于支撑块的正下方,所述支撑块上转动设置有转轮,所述转轮与导轨滚动贴合设置。The utility model is further arranged as follows: on the ground below the core roller, a guide rail is arranged along the axial direction of the core roller, the guide rail is located directly below the support block, a runner is rotated on the support block, and the runner Roll fit settings with rails.
通过采用上述技术方案,由于碾环机在上下料的过程中,需要从芯轴端部开时将锻件套设在芯辊上,工作人员在上下料的过程中,可通过在导轨上推动支撑块,以改变支撑块的位置。导轨和转轮的设置,方便了工作人员推动支撑块,改变支撑块的位置。By adopting the above technical solution, since the ring rolling machine needs to set the forging on the core roller when it is opened from the end of the mandrel during the loading and unloading process, the staff can push the support on the guide rail during the loading and unloading process. block to change the position of the support block. The setting of the guide rail and the runner is convenient for the staff to push the support block and change the position of the support block.
本实用新型进一步设置为:所述支撑块连接有驱动液压缸,所述驱动液压缸平行于导轨设置,且驱动液压缸的活塞杆与支撑块远离锻件的一侧壁固定连接。The utility model is further provided that: the support block is connected with a driving hydraulic cylinder, the driving hydraulic cylinder is arranged parallel to the guide rail, and the piston rod of the driving hydraulic cylinder is fixedly connected with a side wall of the support block away from the forging.
通过采用上述技术方案,通过驱动液压缸可灵活改变支撑块的位置,降低了工作人员手工推动支撑块的工作强度。同时,驱动液压缸也可对支撑块起到固定作用,使得支撑块和转辊工作时更加稳定。By adopting the above technical solution, the position of the support block can be flexibly changed by driving the hydraulic cylinder, thereby reducing the working intensity of the staff to manually push the support block. At the same time, the driving hydraulic cylinder can also play a fixed role on the support block, making the support block and the roller more stable when working.
本实用新型进一步设置为:所述导轨上连接有防尘罩,所述防尘罩位于芯辊的正下方,且当支撑块移动至芯辊的正下方时,防尘罩套设在支撑块的周侧。The utility model is further configured as follows: the guide rail is connected with a dust cover, the dust cover is located directly under the core roller, and when the support block moves to the right under the core roller, the dust cover is sleeved on the support block perimeter side.
通过采用上述技术方案,由于锻件在利用碾环机加工时,锻件处于高温状态,且其表面富含高温氧化层薄膜,高温氧化层膜在加工过程中会散落堆积在地面上,并容易落至导轨上,影响支撑块在导轨上正常运行,通过设置防尘罩,可减少落下的废料堆积在导轨上。By adopting the above technical solution, since the forging is in a high temperature state when it is processed by the ring rolling machine, and its surface is rich in high-temperature oxide film, the high-temperature oxide film will be scattered and accumulated on the ground during processing, and it will easily fall to the ground. On the guide rail, it will affect the normal operation of the support block on the guide rail. By setting the dust cover, it can reduce the accumulation of falling waste on the guide rail.
本实用新型进一步设置为:所述支撑块的周侧固定连接有防尘挡板,所述防尘挡板位于防尘罩的上方。The utility model is further provided that: the peripheral side of the support block is fixedly connected with a dust-proof baffle, and the dust-proof baffle is located above the dust cover.
通过采用上述技术方案,防尘挡板可进一步减少废料从支撑块与防尘罩之间的间隙滑落至防尘罩内部,提高防尘效果。By adopting the above technical solution, the dust-proof baffle can further reduce the waste material sliding from the gap between the support block and the dust-proof cover to the inside of the dust-proof cover, thereby improving the dust-proof effect.
本实用新型进一步设置为:所述防尘挡板自支撑块处朝地面倾斜延伸设置,所述防尘罩的上表面自靠近支撑块端倾斜向地面延伸设置。The utility model is further configured as follows: the dust baffle is inclined and extended from the support block toward the ground, and the upper surface of the dust cover is inclined and extended toward the ground from the end close to the support block.
通过采用上述技术方案,防尘挡板和防尘罩上端面倾斜设置,这样落在防尘挡板和防尘罩上的废料易沿着防尘挡板和防尘罩滑落至地面。By adopting the above technical solution, the upper end surfaces of the dust baffle and the dust cover are inclined, so that the waste material falling on the dust baffle and the dust cover is easy to slide to the ground along the dust baffle and the dust cover.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
1.辅助支撑装置的设置:工作时,工作人员将锻件套设在碾环机的芯辊上,之后工作人员调整支撑块位置,使得支撑块可转辊位于芯轴的正下方,之后工作人员调整升降机构,以使得转辊抵紧芯轴。工作时,芯辊转动,转辊抵紧芯辊,并为芯辊提供支撑力,以减少芯辊在工作时产生的弯曲形变,进而延长芯辊的使用寿命;1. Setting of auxiliary support device: During work, the staff sets the forging on the core roller of the ring rolling machine, and then the staff adjusts the position of the support block so that the rotating roller of the support block is located directly under the core shaft, and then the staff Adjust the lift mechanism so that the rollers are against the mandrel. When working, the core roller rotates, and the rotating roller presses against the core roller and provides support for the core roller, so as to reduce the bending deformation of the core roller during operation, thereby prolonging the service life of the core roller;
2.导轨和转轮的设置:由于碾环机在上下料的过程中,需要从芯轴端部开时将锻件套设在芯辊上,工作人员在上下料的过程中,可通过在导轨上推动支撑块,以改变支撑块的位置。导轨和转轮的设置,方便了工作人员推动支撑块,改变支撑块的位置。2. Setting of guide rails and runners: Since the ring rolling machine is in the process of loading and unloading, it is necessary to set the forgings on the core roller when opening from the end of the mandrel. During the process of loading and unloading, the staff can pass the guide rail. Push the support block up to change the position of the support block. The setting of the guide rail and the runner is convenient for the staff to push the support block and change the position of the support block.
附图说明Description of drawings
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
附图标志:1、支撑块;2、转辊;3、芯辊;4、升降液压缸;5、轴承座;6、容纳槽;7、导轨;8、转轮;9、驱动液压缸;10、防尘罩;11、防尘挡板。Reference signs: 1. Support block; 2. Roller; 3. Core roller; 4. Lifting hydraulic cylinder; 5. Bearing seat; 6. Accommodating groove; 7. Guide rail; 8. Runner; 9. Driving hydraulic cylinder; 10. Dust cover; 11. Dust baffle.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1,一种碾环机芯辊的辅助支撑装置,包括设置在芯辊3下方的支撑块1,支撑块1上转动连接有转辊2,转辊2与芯辊3轴向平行设置,且转辊2位于芯轴的正下方,转辊2连接有控制其工作高度的升降机构,且支撑块1沿芯辊3轴向滑动连接在地面上。工作人员在利用碾环机加工锻件时,工作人员先把支撑块1移动离开芯辊3的下方,之后工作人员将锻件套设在芯辊3上,移动支撑块1并使得转辊2位于芯辊3的正下方,之后工作人员调整升降机构,使得转辊2抵紧芯辊3,以对芯辊3起到支撑作用,减少芯辊3在工作时产生的形变,以延长芯辊3的使用寿命。Referring to FIG. 1, an auxiliary support device for a ring-rolling core roll includes a support block 1 arranged below the core roll 3, and a rotating roll 2 is rotatably connected to the support block 1, and the rotating roll 2 and the core roll 3 are axially parallel to each other. , and the rotating roller 2 is located directly below the mandrel, the rotating roller 2 is connected with a lifting mechanism to control its working height, and the support block 1 is axially connected to the ground along the core roller 3 . When the workers use the ring rolling machine to process the forgings, the workers first move the support block 1 away from the bottom of the core roller 3, then the workers set the forging on the core roller 3, move the support block 1 and make the rotating roller 2 in the core roller 3. Right below the roller 3, the staff then adjusts the lifting mechanism, so that the rotating roller 2 is pressed against the core roller 3 to support the core roller 3, reduce the deformation of the core roller 3 during operation, and extend the core roller 3. service life.
上述升降机构包括一对升降液压缸4和一对轴承座5。升降液压缸4的缸体与支撑块1焊接,升降液压缸4的活塞杆与轴承座5焊接,转辊2两端分别转动套设在轴承座5上。升降液压缸4的动力源由液压泵供给。工作时,工作人员调整升降液压缸4的工作高度,可使得转辊2的高度位置发生改变。升降机构的设置,也提高了辅助支撑装置的适应性,使得辅助支撑装置可适应多种不同的高度的芯辊3。The above-mentioned lifting mechanism includes a pair of lifting hydraulic cylinders 4 and a pair of bearing seats 5 . The cylinder body of the lifting hydraulic cylinder 4 is welded with the support block 1 , the piston rod of the lifting hydraulic cylinder 4 is welded with the bearing seat 5 , and the two ends of the rotating roller 2 are respectively rotatably sleeved on the bearing seat 5 . The power source of the lift hydraulic cylinder 4 is supplied by a hydraulic pump. When working, the staff adjusts the working height of the lifting hydraulic cylinder 4, so that the height position of the rotating roller 2 can be changed. The arrangement of the lifting mechanism also improves the adaptability of the auxiliary support device, so that the auxiliary support device can be adapted to core rollers 3 of various heights.
由于锻件通常处于高温装状态,支撑块1对应升降液压缸4分别开设有容纳槽6,升降液压缸4的缸体固定设置在容纳槽6内,且容纳槽6内设有隔热棉,以降低高温锻件对升降液压缸4工作稳定性的影响。同时,将升降液压缸4放置在容纳槽6内部,也使得辅助支撑装置的机构更加紧凑,辅助支撑装置所占用的空间更小。Since the forgings are usually installed at high temperature, the support block 1 is respectively provided with an accommodation groove 6 corresponding to the lifting hydraulic cylinder 4, the cylinder body of the lifting hydraulic cylinder 4 is fixedly arranged in the accommodation groove 6, and the accommodation groove 6 is provided with thermal insulation cotton to prevent The influence of high temperature forgings on the working stability of the lifting hydraulic cylinder 4 is reduced. At the same time, placing the lifting hydraulic cylinder 4 inside the accommodating groove 6 also makes the mechanism of the auxiliary support device more compact, and the space occupied by the auxiliary support device is smaller.
为了方便工作人员移动支撑块1,以便上下料。在位于芯辊3下方的地面上,沿着芯辊3轴向设置有两条导轨7,导轨7位于支撑块1的下方,支撑块1上转动设置有多个转轮8,转轮8与导轨7滚动贴合设置。当工作人员需要移动支撑块1时,可通过推动支撑块1在导轨7上移动,以改变支撑块1的位置。In order to facilitate the staff to move the support block 1 for loading and unloading. On the ground below the core roller 3, two guide rails 7 are arranged along the axial direction of the core roller 3. The guide rails 7 are located under the support block 1, and a plurality of
为了进一步方便工作人员移动支撑块1,支撑块1连接有驱动液压缸9,驱动液压缸9平行于导轨7设置,且驱动液压缸9的活塞杆与支撑块1远离锻件的一侧壁焊接。驱动液压缸9的动力源由液压泵来提供。在需要对芯辊3进行支撑的时候,工作人员可以通过驱动液压缸9将支撑块1移动至芯辊3的正下方。当工作人员需要上下料的时候,工作人员可以通过驱动液压缸9带动支撑块1脱离芯辊3正下方,以方便工作人员上下料。In order to further facilitate the staff to move the support block 1, the support block 1 is connected with a driving hydraulic cylinder 9, the driving hydraulic cylinder 9 is arranged parallel to the guide rail 7, and the piston rod of the driving hydraulic cylinder 9 is welded to a side wall of the support block 1 away from the forging. The power source for driving the hydraulic cylinder 9 is provided by a hydraulic pump. When the core roll 3 needs to be supported, the worker can move the support block 1 to just below the core roll 3 by driving the hydraulic cylinder 9 . When the staff needs to unload and unload the material, the staff can drive the support block 1 to be separated from the core roller 3 by driving the hydraulic cylinder 9, so as to facilitate the staff to unload and unload the material.
由于锻件在碾环机上加工时,锻件是处于高温状态的,且锻件表面存有大量的高温氧化膜,在利用碾环机加工时,锻件上的氧化层会不断脱离并易落至导轨7上,容易影响导轨7的运行。为了减少脱离的废料对支撑块1的影响,导轨7上连接有防尘罩10,防尘罩10位于芯辊3的正下方,且当支撑块1移动至芯辊3的正下方时,防尘罩10套设在支撑块1的周侧。防尘罩10的设置,可减少废料落入导轨7降低废料对支撑块1运行的影响。When the forging is processed on the ring rolling machine, the forging is in a high temperature state, and there is a large amount of high-temperature oxide film on the surface of the forging. When the forging is processed by the ring rolling machine, the oxide layer on the forging will continuously detach and easily fall on the guide rail 7. , it is easy to affect the operation of the guide rail 7 . In order to reduce the influence of the detached waste material on the support block 1, a
为了进一步提高废料对支撑块1运行的影响,支撑块1的周侧焊接有防尘挡板11,防尘挡板11位于防尘罩10的上方,且防尘挡板11自支撑块1处朝地面倾斜延伸设置,防尘罩10的上表面自靠近支撑块1端倾斜向地面延伸设置。工作时,废料落至防尘挡板11上,随着防尘挡板11落至防尘罩10上,由于防尘罩10的上端面倾斜设置,使得落入防尘罩10上的废料也沿着防尘罩10的上端面滑落至地面In order to further improve the influence of waste materials on the operation of the support block 1 , a dust baffle 11 is welded on the peripheral side of the support block 1 . The upper surface of the
本实施例的实施原理为:初始状态,驱动液压缸9的活塞杆收缩,升降液压缸4的活塞收缩。The implementation principle of this embodiment is as follows: in the initial state, the piston rod of the driving hydraulic cylinder 9 shrinks, and the piston of the lifting hydraulic cylinder 4 shrinks.
工作人员在利用碾环机加工锻件时,可将碾环机套设在芯辊3上,之后工作人员调整驱动液压缸9,以使得支撑块1沿着导轨7运行至芯辊3的正下方,待支撑块1运行至合适位置时驱动液压缸9停止工作,同时升降液压缸4工作,以将转辊2抵紧芯辊3,以为芯辊3提供支撑力,减少芯辊3的形变,延长芯辊3的使用寿命。When the workers use the ring rolling machine to process the forgings, they can set the ring rolling machine on the core roller 3, and then the workers adjust the driving hydraulic cylinder 9, so that the support block 1 runs along the guide rail 7 to just below the core roller 3. , when the support block 1 runs to a suitable position, the hydraulic cylinder 9 is driven to stop working, and the lifting hydraulic cylinder 4 works at the same time to press the rotating roller 2 against the core roller 3 to provide support for the core roller 3 and reduce the deformation of the core roller 3. Extend the service life of the core roll 3.
工作结束后,升降液压缸4的活塞杆收缩,转辊2脱离芯辊3,驱动液压缸9的活塞杆收缩,以使得支撑块1在导轨7上运行,并脱离芯辊3的正下方,以方便工作人员取下芯辊3上的锻件。After the work is completed, the piston rod of the lifting hydraulic cylinder 4 shrinks, the rotating roller 2 is separated from the core roller 3, and the piston rod of the driving hydraulic cylinder 9 shrinks, so that the support block 1 runs on the guide rail 7 and is separated from the core roller 3. In order to facilitate the staff to remove the forgings on the core roll 3.
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
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| CN113579131A (en) * | 2021-08-27 | 2021-11-02 | 山西晨辉锻压设备制造股份有限公司 | Mandrel supporting device and supporting mode of ring rolling mill |
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