CN211888013U - Wiring harness detection feeding equipment - Google Patents

Wiring harness detection feeding equipment Download PDF

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CN211888013U
CN211888013U CN201922499697.2U CN201922499697U CN211888013U CN 211888013 U CN211888013 U CN 211888013U CN 201922499697 U CN201922499697 U CN 201922499697U CN 211888013 U CN211888013 U CN 211888013U
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conveyor belt
wire harness
feeding
camera
feeding conveyor
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张毅
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Shanghai Baosong Robot Co ltd
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Shanghai Baosong Robot Co ltd
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Abstract

本实用新型涉及一种线束检测上料设备,包括机架、安装在机架上的上料机器人、上料输送带、上面视觉检测相机、侧面视觉检测相机和不合格品取料机构;上料机器人和不合格品取料机构位于上料输送带的两侧,上料机器人将线束上料至上料输送带上;上面视觉检测相机和侧面视觉检测相机位于上料输送带的上方,用于对上料输送带上的线束中的端子各个接口中是否插装有正确的排线;不合格品取料机构将上面视觉检测相机和侧面视觉检测相机检测到的不合格线束从上料输送带上取下。利用相机检测线束是否合格,效率高、正确率高,节省了人工。

Figure 201922499697

The utility model relates to a wire harness detection and feeding equipment, which comprises a frame, a feeding robot installed on the frame, a feeding conveyor belt, an upper visual inspection camera, a side visual inspection camera and a reclaiming mechanism for unqualified products; The robot and the unqualified product reclaiming mechanism are located on both sides of the feeding conveyor belt, and the feeding robot feeds the wire harness to the feeding conveyor belt; the upper visual inspection camera and the side visual inspection camera are located above the feeding conveyor belt. Whether the terminals in the wire harness on the feeding conveyor belt are inserted with the correct cables; Remove. The camera is used to detect whether the wire harness is qualified, with high efficiency and high accuracy, saving labor.

Figure 201922499697

Description

一种线束检测上料设备A wire harness detection and feeding equipment

技术领域technical field

本实用新型涉及一种机械设备,具体地讲,涉及一种线束检测上料设备。The utility model relates to a mechanical device, in particular to a wire harness detection and feeding device.

背景技术Background technique

线束包括端子以及插装在端子上的各个接口中的排线,为了使各个接口中安装正确的排线,通常将各个接口中插装的排线的颜色设置不同,但是在实际生产中排线插装错误情况还是避免不了的,因此生产出的线束还需进一步检测其各个接口中是否插装有正确颜色的排线,目前还是依靠人工检测,人工检测效率低,而且易漏掉不合格品,因此有必要设置一种使用方便、检测效率高的线束检测上料设备。The wiring harness includes terminals and cables inserted in each interface on the terminals. In order to install the correct cables in each interface, the color of the cables inserted in each interface is usually set to be different, but the cables are arranged in actual production. Insertion errors are still unavoidable, so the produced wiring harness needs to be further tested to see if the correct color cables are inserted in each interface. At present, manual detection is still required, which is inefficient and easy to miss unqualified products. , so it is necessary to set up a wire harness detection and feeding equipment that is easy to use and has high detection efficiency.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理、使用方便、检测效率高的线束检测上料设备。The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art, and to provide a wire harness detection and feeding device with reasonable structure design, convenient use and high detection efficiency.

本实用新型解决上述问题所采用的技术方案是:一种线束检测上料设备,包括机架,其特征在于:还包括安装在机架上的上料机器人、上料输送带、上面视觉检测相机、侧面视觉检测相机和不合格品取料机构;所述上料机器人和不合格品取料机构位于上料输送带的两侧,上料机器人将线束上料至上料输送带上;所述上面视觉检测相机和侧面视觉检测相机位于上料输送带的上方,用于对上料输送带上的线束中的端子各个接口中是否插装有正确的排线;所述不合格品取料机构将上面视觉检测相机和侧面视觉检测相机检测到的不合格线束从上料输送带上取下。The technical scheme adopted by the utility model to solve the above problems is: a wire harness detection and feeding equipment, including a frame, and characterized in that: it also includes a feeding robot, a feeding conveyor belt, and a visual inspection camera installed on the frame. , side visual inspection camera and unqualified product reclaiming mechanism; the feeding robot and unqualified product reclaiming mechanism are located on both sides of the feeding conveyor belt, and the feeding robot loads the wire harness onto the feeding conveyor belt; the above The visual inspection camera and the side visual inspection camera are located above the feeding conveyor belt, and are used to check whether each interface of the terminal in the wire harness on the feeding conveyor belt has the correct wiring; the unqualified product reclaiming mechanism will The unqualified wire harness detected by the upper vision inspection camera and the side vision inspection camera is removed from the infeed conveyor.

优选的,线束检测上料设备还包括备料输送带,所述备料输送带安装在机架上,与上料输送带并排设置,上料机器人位于备料输送带与上料输送带之间,上料机器人将备料输送带上的线束转移至上料输送带上。Preferably, the wire harness detection and feeding equipment further includes a material preparation conveyor belt, the material preparation conveyor belt is installed on the frame, and is arranged side by side with the material feeding conveyor belt, and the feeding robot is located between the material preparation conveyor belt and the material feeding conveyor belt. The robot transfers the wire harness from the prep conveyor to the infeed conveyor.

优选的,所述备料输送带的正上方设置有线束位置视觉检测相机,所述线束位置视觉检测相机安装在机架的顶部,线束位置视觉检测相机与上料机器人通信连接。Preferably, a wire harness position visual detection camera is installed directly above the material preparation conveyor belt, the wire harness position visual detection camera is installed on the top of the frame, and the wire harness position visual detection camera is connected in communication with the feeding robot.

优选的,所述线束位置视觉检测相机以镜头朝下的方式安装在一号相机支架上,该一号相机支架安装在机架的顶部。Preferably, the wire harness position visual detection camera is installed on the No. 1 camera bracket with the lens facing down, and the No. 1 camera bracket is installed on the top of the rack.

优选的,所述上料输送带的一侧还设置有不合格品放置盒,所述不合格品取料机构将不合格线束从上料输送带上取下后放入不合格品放置盒中。Preferably, one side of the feeding conveyor belt is also provided with a box for placing unqualified products, and the unqualified product reclaiming mechanism removes the unqualified wire harness from the feeding conveyor belt and puts it into the placing box for unqualified products .

优选的,所述不合格品取料机构包括基座、一号直线模组、二号直线模组和取料夹具;所述基座安装在机架上,所述一号直线模组竖向地安装在基座上,所述二号直线模组横向地安装在一号直线模组上,所述取料夹具与二号直线模组连接;一号直线模组带动取料夹具和二号直线模组上下升降,从而使取料夹具去夹取上料输送带上的不合格线束;二号直线模组带动取料夹具左右平移,从而将夹取到的不合格线束放置在不合格品放置盒中。Preferably, the unqualified product reclaiming mechanism includes a base, a No. 1 linear module, a No. 2 linear module and a reclaiming fixture; the base is installed on a rack, and the No. 1 linear module is vertically The No. 2 linear module is horizontally installed on the No. 1 linear module, and the reclaiming fixture is connected with the No. 2 linear module; the No. 1 linear module drives the reclaiming fixture and the No. 2 linear module. The linear module lifts up and down, so that the reclaiming fixture can pick up the unqualified wire harness on the feeding conveyor belt; the second linear module drives the reclaiming fixture to translate left and right, so as to place the unqualified wire harness picked up on the unqualified product placed in the box.

本实用新型在工作时,首先利用人工将线束放置到备料输送带上,然后线束位置视觉检测相机检测到线束在备料输送带上的位置,将该位置信息给上料机器人,上料机器人抓取线束将其转移至上料输送带上,上面视觉检测相机和侧面视觉检测相机若检测到上料输送带上的线束为不合格品,不合格品取料机构将其抓取后放置到不合格品放置盒中,若为合格品,上料输送带将其输出至下一道工序中,至于相机的检测原理可参考现有技术。When the utility model is working, the wire harness is firstly placed on the material preparation conveyor belt manually, and then the wire harness position visual detection camera detects the position of the wire harness on the material preparation conveyor belt, and the position information is given to the feeding robot, and the feeding robot grabs it. The wire harness will be transferred to the feeding conveyor belt. If the upper visual inspection camera and the side visual inspection camera detect that the wire harness on the feeding conveyor belt is an unqualified product, the unqualified product reclaiming mechanism will grab it and place it on the unqualified product. If it is placed in the box, if it is a qualified product, the feeding conveyor belt will output it to the next process. As for the detection principle of the camera, please refer to the existing technology.

本实用新型与现有技术相比,具有以下优点和效果:利用相机检测线束是否合格,效率高、正确率高,节省了人工。Compared with the prior art, the utility model has the following advantages and effects: the camera is used to detect whether the wire harness is qualified, the efficiency is high, the accuracy rate is high, and labor is saved.

附图说明Description of drawings

为了更清楚地说明本实用新型具体实施方式或现有技术中的方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained from these drawings without creative work.

图1是本实用新型实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present invention.

图2是图1中A处的放大结构示意图。FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 .

附图标记说明:机架1、上料机器人2、上料输送带3、上面视觉检测相机4、侧面视觉检测相机5、不合格品取料机构6、备料输送带7、线束位置视觉检测相机8、一号相机支架9、不合格品放置盒10、基座61、一号直线模组62、二号直线模组63、取料夹具64。Description of reference numerals: frame 1, feeding robot 2, feeding conveyor belt 3, upper visual inspection camera 4, side visual inspection camera 5, unqualified product reclaiming mechanism 6, material preparation conveyor belt 7, wire harness position visual inspection camera 8. The No. 1 camera bracket 9 , the unqualified product placement box 10 , the base 61 , the No. 1 linear module 62 , the No. 2 linear module 63 , and the reclaiming fixture 64 .

具体实施方式Detailed ways

下面结合附图并通过实施例对本实用新型作进一步的详细说明,以下实施例是对本实用新型的解释而本实用新型并不局限于以下实施例。The present utility model will be further described in detail below with reference to the accompanying drawings and the embodiments. The following embodiments are the explanations of the present utility model and the present utility model is not limited to the following embodiments.

实施例。Example.

参见图1至图2。See Figures 1-2.

本实施例中公开了一种线束检测上料设备,包括机架1,以及安装在机架1上的上料机器人2、上料输送带3、上面视觉检测相机4、侧面视觉检测相机5、不合格品取料机构6、备料输送带7和线束位置视觉检测相机8。This embodiment discloses a wire harness detection and feeding equipment, including a frame 1, a feeding robot 2, a feeding conveyor belt 3, an upper visual detection camera 4, a side visual detection camera 5, and a feeding robot 2 installed on the frame 1. The unqualified product reclaiming mechanism 6, the material preparation conveyor belt 7 and the wire harness position visual detection camera 8.

备料输送带7与上料输送带3并排设置,上料机器人2位于备料输送带7与上料输送带3之间,上料机器人2将备料输送带7上的线束转移至上料输送带3上。上料机器人2和不合格品取料机构6位于上料输送带3的两侧。The feeding conveyor belt 7 and the feeding conveyor belt 3 are arranged side by side. The feeding robot 2 is located between the feeding conveyor belt 7 and the feeding conveyor belt 3. The feeding robot 2 transfers the wire harness on the feeding conveyor belt 7 to the feeding conveyor belt 3. . The feeding robot 2 and the unqualified product reclaiming mechanism 6 are located on both sides of the feeding conveyor belt 3 .

线束位置视觉检测相机8安装在机架1的顶部,位于备料输送带7的正上方,线束位置视觉检测相机8与上料机器人2通信连接。具体地讲,线束位置视觉检测相机8以镜头朝下的方式安装在一号相机支架9上,该一号相机支架9安装在机架1的顶部。The wire harness position visual detection camera 8 is installed on the top of the rack 1 , just above the material preparation conveyor belt 7 , and the wire harness position visual detection camera 8 is connected to the feeding robot 2 in communication. Specifically, the wire harness position visual detection camera 8 is installed on the No. 1 camera bracket 9 with the lens facing down, and the No. 1 camera bracket 9 is installed on the top of the rack 1 .

上面视觉检测相机4和侧面视觉检测相机5位于上料输送带3的上方,用于对上料输送带3上的线束中的端子各个接口中是否插装有正确的排线;不合格品取料机构6将上面视觉检测相机4和侧面视觉检测相机5检测到的不合格线束从上料输送带3上取下。The upper visual inspection camera 4 and the side visual inspection camera 5 are located above the feeding conveyor belt 3, and are used to check whether the terminals in the wiring harness on the feeding conveyor belt 3 have the correct wiring installed in each interface; The feeding mechanism 6 removes the unqualified wire harnesses detected by the upper visual inspection camera 4 and the side visual inspection camera 5 from the feeding conveyor belt 3 .

上料输送带3的一侧还设置有不合格品放置盒10,不合格品取料机构6将不合格线束从上料输送带3上取下后放入不合格品放置盒10中。One side of the feeding conveyor belt 3 is also provided with a box 10 for placing unqualified products. The unqualified product reclaiming mechanism 6 removes the unqualified wire harness from the feeding conveyor belt 3 and puts it into the placing box 10 for unqualified products.

不合格品取料机构6包括基座61、一号直线模组62、二号直线模组63和取料夹具64;基座61安装在机架1上,一号直线模组62竖向地安装在基座61上,二号直线模组63横向地安装在一号直线模组62上,取料夹具64与二号直线模组63连接;一号直线模组62带动取料夹具64和二号直线模组63上下升降,从而使取料夹具64去夹取上料输送带3上的不合格线束;二号直线模组63带动取料夹具64左右平移,从而将夹取到的不合格线束放置在不合格品放置盒10中。The unqualified product reclaiming mechanism 6 includes a base 61, a No. 1 linear module 62, a No. 2 linear module 63 and a reclaiming fixture 64; the base 61 is installed on the frame 1, and the No. 1 linear module 62 is vertically Installed on the base 61, the No. 2 linear module 63 is laterally installed on the No. 1 linear module 62, and the reclaiming fixture 64 is connected with the No. 2 linear module 63; the No. 1 linear module 62 drives the reclaiming fixture 64 and The No. 2 linear module 63 lifts up and down, so that the reclaiming fixture 64 can pick up the unqualified wire harness on the feeding conveyor belt 3; The qualified wire harnesses are placed in the defective product placement box 10 .

本线束检测上料设备在工作时,首先利用人工将线束放置到备料输送带7上,然后线束位置视觉检测相机8检测到线束在备料输送带7上的位置,将该位置信息给上料机器人2,上料机器人2抓取线束将其转移至上料输送带3上,上面视觉检测相机4和侧面视觉检测相机5若检测到上料输送带3上的线束为不合格品,不合格品取料机构6将其抓取后放置到不合格品放置盒10中,若为合格品,上料输送带3将其输出至下一道工序中,至于相机的检测原理可参考现有技术。When the wire harness detection and feeding equipment is working, first place the wire harness on the material preparation conveyor belt 7 manually, and then the wire harness position visual detection camera 8 detects the position of the wire harness on the material preparation conveyor belt 7, and sends the position information to the feeding robot. 2. The feeding robot 2 grabs the wire harness and transfers it to the feeding conveyor belt 3. If the upper visual inspection camera 4 and the side visual inspection camera 5 detect that the wire harness on the feeding conveyor belt 3 is an unqualified product, the unqualified product will be taken. The feeding mechanism 6 grabs it and places it in the unqualified product placement box 10. If it is a qualified product, the feeding conveyor belt 3 outputs it to the next process. As for the detection principle of the camera, reference can be made to the prior art.

此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,本说明书中所描述的以上内容仅仅是对本实用新型结构所作的举例说明。凡依据本实用新型专利构思的构造、特征及原理所做的等效变化或者简单变化,均包括于本实用新型专利的保护范围内。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。In addition, it should be noted that the specific embodiments described in this specification may have different shapes and names of parts and components, and the above content described in this specification is only an illustration of the structure of the present invention. All equivalent changes or simple changes made according to the structure, features and principles of the patent concept of the present utility model are included in the protection scope of the present utility model patent. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, as long as they do not deviate from the structure of the present invention or exceed those defined in the claims. All should belong to the protection scope of the present invention.

Claims (6)

1.一种线束检测上料设备,包括机架(1),其特征在于:还包括安装在机架(1)上的上料机器人(2)、上料输送带(3)、上面视觉检测相机(4)、侧面视觉检测相机(5)和不合格品取料机构(6);所述上料机器人(2)和不合格品取料机构(6)位于上料输送带(3)的两侧,上料机器人(2)将线束上料至上料输送带(3)上;所述上面视觉检测相机(4)和侧面视觉检测相机(5)位于上料输送带(3)的上方,用于对上料输送带(3)上的线束中的端子各个接口中是否插装有正确的排线;所述不合格品取料机构(6)将上面视觉检测相机(4)和侧面视觉检测相机(5)检测到的不合格线束从上料输送带(3)上取下。1. A wire harness detection and feeding equipment, comprising a frame (1), characterized in that: it also includes a feeding robot (2) installed on the frame (1), a feeding conveyor belt (3), an upper visual inspection A camera (4), a side visual inspection camera (5) and a reclaiming mechanism (6) for unqualified products; the feeding robot (2) and the reclaiming mechanism (6) for unqualified products are located at the bottom of the feeding conveyor belt (3). On both sides, the feeding robot (2) feeds the wire harness onto the feeding conveyor belt (3); the upper visual inspection camera (4) and the side visual inspection camera (5) are located above the feeding conveyor belt (3), It is used to check whether each interface of the terminal in the wire harness on the feeding conveyor belt (3) is inserted with the correct cable; The defective wire harness detected by the inspection camera (5) is removed from the feeding conveyor belt (3). 2.根据权利要求1所述的线束检测上料设备,其特征在于:还包括备料输送带(7),所述备料输送带(7)安装在机架(1)上,与上料输送带(3)并排设置,上料机器人(2)位于备料输送带(7)与上料输送带(3)之间,上料机器人(2)将备料输送带(7)上的线束转移至上料输送带(3)上。2. The wire harness detection and feeding equipment according to claim 1, characterized in that it further comprises a material preparation conveyor belt (7), the material preparation conveyor belt (7) is installed on the frame (1), and is connected with the material feeding conveyor belt (3) Set side by side, the feeding robot (2) is located between the feeding conveyor belt (7) and the feeding conveyor belt (3), and the feeding robot (2) transfers the wire harness on the feeding conveyor belt (7) to the feeding conveyor. on the belt (3). 3.根据权利要求2所述的线束检测上料设备,其特征在于:所述备料输送带(7)的正上方设置有线束位置视觉检测相机(8),所述线束位置视觉检测相机(8)安装在机架(1)的顶部,线束位置视觉检测相机(8)与上料机器人(2)通信连接。3. The wire harness detection and feeding device according to claim 2, characterized in that: a wire harness position visual detection camera (8) is arranged directly above the material preparation conveyor belt (7), and the wire harness position visual detection camera (8) ) is installed on the top of the rack (1), and the wire harness position visual detection camera (8) is connected in communication with the feeding robot (2). 4.根据权利要求3所述的线束检测上料设备,其特征在于:所述线束位置视觉检测相机(8)以镜头朝下的方式安装在一号相机支架(9)上,该一号相机支架(9)安装在机架(1)的顶部。4. The wire harness detection and feeding device according to claim 3, wherein the wire harness position visual detection camera (8) is installed on the No. 1 camera bracket (9) with the lens facing down, and the No. 1 camera The bracket (9) is mounted on top of the rack (1). 5.根据权利要求1所述的线束检测上料设备,其特征在于:所述上料输送带(3)的一侧还设置有不合格品放置盒(10),所述不合格品取料机构(6)将不合格线束从上料输送带(3)上取下后放入不合格品放置盒(10)中。5. The wire harness detection and feeding equipment according to claim 1, characterized in that: one side of the feeding conveyor belt (3) is further provided with a box (10) for placing unqualified products, and the unqualified products are reclaimed. The mechanism (6) removes the unqualified wire harness from the feeding conveyor belt (3) and puts it into the unqualified product placement box (10). 6.根据权利要求5所述的线束检测上料设备,其特征在于:所述不合格品取料机构(6)包括基座(61)、一号直线模组(62)、二号直线模组(63)和取料夹具(64);所述基座(61)安装在机架(1)上,所述一号直线模组(62)竖向地安装在基座(61)上,所述二号直线模组(63)横向地安装在一号直线模组(62)上,所述取料夹具(64)与二号直线模组(63)连接;一号直线模组(62)带动取料夹具(64)和二号直线模组(63)上下升降,从而使取料夹具(64)去夹取上料输送带(3)上的不合格线束;二号直线模组(63)带动取料夹具(64)左右平移,从而将夹取到的不合格线束放置在不合格品放置盒(10)中。6 . The wire harness detection and feeding device according to claim 5 , wherein the unqualified product reclaiming mechanism ( 6 ) comprises a base ( 61 ), a No. 1 linear module ( 62 ), a No. 2 linear module A group (63) and a reclaiming fixture (64); the base (61) is installed on the frame (1), and the No. 1 linear module (62) is vertically installed on the base (61), The No. 2 linear module (63) is laterally installed on the No. 1 linear module (62), and the reclaiming fixture (64) is connected to the No. 2 linear module (63); the No. 1 linear module (62) ) to drive the reclaiming fixture (64) and the No. 2 linear module (63) up and down, so that the reclaiming fixture (64) can pick up the unqualified wire harness on the feeding conveyor belt (3); the No. 2 linear module ( 63) Drive the reclaiming fixture (64) to translate left and right, so as to place the unqualified wire harness picked up in the unqualified product placement box (10).
CN201922499697.2U 2019-12-31 2019-12-31 Wiring harness detection feeding equipment Expired - Fee Related CN211888013U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4600916A1 (en) * 2024-02-08 2025-08-13 The Boeing Company Automatic cable wire insertion verification

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4600916A1 (en) * 2024-02-08 2025-08-13 The Boeing Company Automatic cable wire insertion verification

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