CN211872996U - Anchor static pile driver - Google Patents
Anchor static pile driver Download PDFInfo
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- CN211872996U CN211872996U CN202020330627.4U CN202020330627U CN211872996U CN 211872996 U CN211872996 U CN 211872996U CN 202020330627 U CN202020330627 U CN 202020330627U CN 211872996 U CN211872996 U CN 211872996U
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Abstract
本实用新型公开了一种锚杆静力压桩机,其用于将桩体沉入地下,其包括:一底座,底座能够经锚杆固定在基础底板上;导向杆,该导向杆至少设置有两根,导向杆安装在该底座的上侧;活动座,该活动座套设在导向杆上;在该活动座上开设有用于所述桩体自由穿过的第二通孔;夹紧部,该夹紧部固定安装在该活动座上,用于抵压在该桩体的外侧面上;固定座,该固定座固定安装在导向杆的顶部;在该固定座上安装有第一液压千斤顶;在该固定座上开设有用于所述桩体自由穿过的第三通孔。本申请无需建造钢架,有效地降低了设备的高度,使本实用新型能够适应低净空环境下的桩体施工,具有抗拔力高、压桩架稳定、结构简单合理、接头少、施工便捷等优点。
The utility model discloses an anchor rod static pile driver, which is used for sinking a pile body into the ground. The utility model comprises: a base, which can be fixed on a foundation bottom plate through an anchor rod; a guide rod, which is provided with at least one There are two guide rods installed on the upper side of the base; a movable seat, the movable seat is sleeved on the guide rod; the movable seat is provided with a second through hole for the pile body to freely pass through; clamping part, the clamping part is fixedly installed on the movable seat for pressing against the outer side of the pile body; the fixed seat is fixedly installed on the top of the guide rod; the first fixed seat is installed on the fixed seat A hydraulic jack; a third through hole for the pile body to freely pass through is opened on the fixed seat. The application does not need to build a steel frame, effectively reduces the height of the equipment, enables the utility model to adapt to the construction of the pile body in a low headroom environment, and has the advantages of high pull-out resistance, stable pile-pressing frame, simple and reasonable structure, few joints, and convenient construction. Etc.
Description
技术领域technical field
本实用新型涉及一种锚杆静力压桩机。The utility model relates to an anchor rod static pile driver.
背景技术Background technique
部分建筑物在使用过程中,由于桩基承载力不足、土层分布不均匀或其它原因,会造成建筑物的倾斜,当建筑物的倾斜率超过规范允许值后,就需要对这些建筑物进行加固纠偏,以满足建筑物竣工验收的相关规定。During the use of some buildings, due to insufficient bearing capacity of the pile foundation, uneven distribution of soil layers or other reasons, the buildings will be inclined. Reinforce and rectify deviations to meet the relevant regulations of building completion acceptance.
在加固纠偏施工过程中,其中的一种方法是在已倾斜的建筑物的基础结构上补桩然后封桩,以改善其承受载荷的状态,从而达到修复之目的。在目前,对倾斜的建筑物的加固纠偏主要以在原有建筑物的基础结构上补压锚杆静压桩然后封桩,以改善其承受载荷的状态。另外由于具有施工方便、低噪声、无振动等优点,锚杆静力压桩机也广泛应用于新开工工地、以及已有建筑物的地基加固、托换等工程中。In the process of reinforcement and correction, one of the methods is to add piles on the foundation structure of the inclined building and then seal the piles to improve its load bearing state, so as to achieve the purpose of repair. At present, the reinforcement and rectification of inclined buildings are mainly based on the foundation structure of the original building by compensating the anchor rod static pressure pile and then sealing the pile to improve its load bearing state. In addition, due to the advantages of convenient construction, low noise and no vibration, the anchor bolt static pile driver is also widely used in new construction sites, as well as foundation reinforcement and underpinning of existing buildings.
目前,在锚杆静压桩的施工中,静压桩置都是采用在预制桩上部布置千斤顶,在千斤顶上部布置反力架横梁的结构,但是由于作业空间的限制,地下室顶板到地下室底板距离有限,上述的静压桩装置由于中间有千斤顶及反力架横梁的阻挡,单节预制桩长度受限,从而预制桩的接长根数增多,接头偏多,风险系数大,且压桩过程中,需要不停的调整顶部反力横梁位置,施工麻烦,施工时间长。At present, in the construction of anchor static pressure piles, the static pressure piles are arranged with a jack on the upper part of the prefabricated pile, and the reaction frame beam is arranged on the upper part of the jack. However, due to the limitation of the working space, the distance from the basement roof to the basement bottom Limited, the above-mentioned static pressure pile device is blocked by the jack and the cross beam of the reaction frame in the middle, and the length of the single-section prefabricated pile is limited, so the number of connected lengths of the prefabricated pile increases, the number of joints is too many, the risk factor is large, and the pile pressing process. In the middle, it is necessary to constantly adjust the position of the top reaction beam, which is troublesome and takes a long time to construct.
实用新型内容Utility model content
为解决上述问题,本实用新型提出了一种锚杆静力压桩机,该锚杆静力压桩机无需建造钢架,且便于运输,具体的技术方案为:In order to solve the above problems, the utility model proposes a bolt static pile driver, which does not need to build a steel frame and is easy to transport. The specific technical scheme is:
锚杆静力压桩机,其用于将桩体沉入地下,其包括:Anchor bolt static pile driver, which is used to sink piles into the ground, including:
一底座,在该底座上设置有连接部以及用于所述桩体自由穿过的第一通孔,该底座能够经该连接部可拆卸地经锚杆固定在基础底板上;a base, a connecting part and a first through hole for the pile body to freely pass through are provided on the base, and the base can be detachably fixed on the base plate through the anchor rod through the connecting part;
导向杆,该导向杆至少设置有两根,导向杆沿竖直方向延伸并固定安装在该底座的上侧;Guide rods, at least two guide rods are provided, the guide rods extend along the vertical direction and are fixedly installed on the upper side of the base;
活动座,该活动座套设在导向杆上,并能够沿导向杆在竖直方向上自由移动;在该活动座上开设有用于所述桩体自由穿过的第二通孔;a movable seat, which is sleeved on the guide rod and can move freely in the vertical direction along the guide rod; the movable seat is provided with a second through hole for the pile body to freely pass through;
夹紧部,该夹紧部固定安装在该活动座上,该夹紧部能够抵压在该桩体的外侧面上;a clamping part, the clamping part is fixedly installed on the movable seat, and the clamping part can be pressed against the outer side surface of the pile body;
固定座,该固定座固定安装在导向杆的顶部;在该固定座上安装有第一液压千斤顶,该第一液压千斤顶能够带动活动座沿竖直方向上下移动;在该固定座上开设有用于所述桩体自由穿过的第三通孔。a fixed seat, the fixed seat is fixedly installed on the top of the guide rod; a first hydraulic jack is installed on the fixed seat, and the first hydraulic jack can drive the movable seat to move up and down in the vertical direction; The third through hole through which the pile body freely passes.
本实用新型在使用时,底座连接在预先安装在基础底板上的锚杆上,从而使整个设备连接在基础底板上,并在基础底板上开设有第四通孔,桩体经该第四通孔被沉入地下,在沉桩过程中,夹紧部抵压在桩体的外侧面上,在第一液压千斤顶的推动下,将桩体向下沉入土体中,在第一液压千斤顶的活塞杆到达其极限时,将夹紧部松开桩体,然后第一液压千斤顶将夹紧部向上提升到上限,再将夹紧部抵压在桩体的外侧面上,并再次将桩体下压,直到完成桩体的下沉。When the utility model is in use, the base is connected to the anchor rod pre-installed on the base plate, so that the entire equipment is connected to the base plate, and a fourth through hole is opened on the base plate, and the pile body passes through the fourth through hole. The hole is sunk into the ground. During the pile driving process, the clamping part is pressed against the outer surface of the pile body. Under the push of the first hydraulic jack, the pile body is sunk into the soil body. When the piston rod reaches its limit, the clamping part is released from the pile body, and then the first hydraulic jack lifts the clamping part up to the upper limit, and then presses the clamping part against the outer surface of the pile body, and pushes the pile up again. The body is pressed down until the sinking of the pile body is completed.
本申请取消了现有技术中的钢架等结构,有效地降低了设备的高度,使本实用新型能够适应低净空环境下的桩体施工,本实用新型具有抗拔力高、压桩架稳定、结构简单合理、接头少、施工便捷等优点,尤其是将本实用新型中的各部件采用高强度钢材制造时,可以在不增加设备自重的前提下大大提高其抗拉能力。The application cancels the structures such as the steel frame in the prior art, which effectively reduces the height of the equipment, so that the utility model can adapt to the construction of the pile body in the low headroom environment, and the utility model has the advantages of high pull-out resistance and stable pile-pressing frame. , simple and reasonable structure, few joints, convenient construction and other advantages, especially when the components in the utility model are made of high-strength steel, the tensile capacity can be greatly improved without increasing the weight of the equipment.
进一步,该活动座具有一外框,该外框具有一上下开口的夹持腔,该空腔形成为所述第二通孔,该夹紧部固定安装在外框的夹持腔中;Further, the movable seat has an outer frame, the outer frame has a clamping cavity opened up and down, the cavity is formed as the second through hole, and the clamping portion is fixedly installed in the clamping cavity of the outer frame;
该夹紧部包括活动地设置在该夹持腔内的两个夹持板、以及用于带动至少一个夹持板移动的第二液压千斤顶,该两个夹持板能够抱合在该桩体的外侧面上,在第二液压千斤顶的推动下,两个夹持板能够紧密地抱合在所述桩体的外侧面上,该第二液压千斤顶固定在该外框上。The clamping part includes two clamping plates movably arranged in the clamping cavity, and a second hydraulic jack for driving at least one clamping plate to move, the two clamping plates can be hugged on the pile body On the outer side, the two clamping plates can be tightly hugged on the outer side of the pile body under the push of the second hydraulic jack, and the second hydraulic jack is fixed on the outer frame.
采用液压千斤顶作为连接在桩体上的动力机械,可以使夹持板与桩体之间能够形成较大的摩擦力,以使在压桩过程中,避免由于摩擦力不足而导致夹紧部与桩体之间产生滑动,从而影响压桩效率和进度。The hydraulic jack is used as the power machine connected to the pile body, so that a large friction force can be formed between the clamping plate and the pile body, so as to avoid the clamping part and the pile body due to insufficient friction during the pile pressing process. Slippage occurs between piles, which affects the efficiency and progress of pile pressing.
具体地,在夹持腔内设置有两组千斤顶,每组千斤顶包括两个第二液压千斤顶,每组千斤顶对应于一个夹持板。该设计可使每个夹持板均能够在第二液压千斤顶的推动下进行移动,即使由于锚杆静力压桩机在定位时,与设定位置具有一定的偏差,由于两个夹持板均能够移动,从而使两个夹持板仍能够较为顺利地抱合在桩体的外侧面上。Specifically, two groups of jacks are arranged in the clamping cavity, each group of jacks includes two second hydraulic jacks, and each group of jacks corresponds to one clamping plate. This design enables each clamping plate to move under the push of the second hydraulic jack, even if there is a certain deviation from the set position due to the positioning of the anchor static pile driver, due to the two clamping plates Both can move, so that the two clamping plates can still be hugged on the outer side of the pile body relatively smoothly.
进一步,两组千斤顶中,其中一组千斤顶中的每个第二液压千斤顶均与另一组千斤顶中的一个第二液压千斤顶相对应,每一第二液压千斤顶的活塞杆均沿水平方向延伸,且两个相对应的第二液压千斤顶的活塞杆同轴设置。Further, in the two groups of jacks, each second hydraulic jack in one group of jacks corresponds to one second hydraulic jack in the other group of jacks, and the piston rod of each second hydraulic jack extends in the horizontal direction, And the piston rods of the two corresponding second hydraulic jacks are coaxially arranged.
该设计能够使相对应的两个第二液压千斤顶的活塞杆在伸长时,两个活塞杆不会产生错位,而使夹持板由于受力不匀而产生弯曲变形。The design can prevent the two piston rods from being dislocated when the piston rods of the corresponding two second hydraulic jacks are extended, so that the clamping plates are bent and deformed due to uneven force.
进一步,每个夹持板均包括一抱合部和设置在抱合部的相对两端的压紧部,每个夹持板的两个压紧部中,至少有一压紧部连接在所在夹持板所对应的一组千斤顶中的一个第二液压千斤顶的活塞杆上;该抱合部具有能够贴合在所述桩体的外侧面上的抵压面。设置抱合部和压紧部后,当第二液压千斤顶在对夹持板施力时,第二液压千斤顶的力量直接施加在压紧部上,可避免第二液压千斤顶的力量直接施加在抱合部上,从而对桩体造成损害。Further, each clamping plate includes an embracing portion and pressing portions disposed at opposite ends of the embracing portion, and among the two pressing portions of each clamping plate, at least one pressing portion is connected to the place where the clamping plate is located. on the piston rod of a second hydraulic jack in a corresponding set of jacks; the clasping portion has a pressing surface that can fit on the outer side of the pile body. After setting the holding part and the pressing part, when the second hydraulic jack is exerting force on the clamping plate, the force of the second hydraulic jack is directly applied to the pressing part, which can avoid the force of the second hydraulic jack being directly applied to the holding part. , thereby causing damage to the pile body.
为增强抵压面与桩体之间的摩擦力,在该抵压面上形成有咬合齿。该咬合齿可以有效地增加抵压面与桩体表面之间的摩擦力。In order to enhance the friction force between the pressing surface and the pile body, clinching teeth are formed on the pressing surface. The engaging teeth can effectively increase the friction force between the pressing surface and the surface of the pile body.
具体地,为适应在加固工程中,所采用的桩体以钢管桩为主的需要,在一具体实施例中,该抵压面呈圆弧状。Specifically, in order to meet the needs of steel pipe piles as the main piles used in the reinforcement project, in a specific embodiment, the pressing surface is in the shape of an arc.
进一步,为避免夹持板在移动过程发生偏移,在夹持腔内设置有导向件,在该导向件上设置有第一导向部,该夹持板支持在该导向件上,且在该夹持板上设置有卡持在第一导向部上的第二导向部。Further, in order to avoid the displacement of the clamping plate during the moving process, a guide member is arranged in the clamping cavity, a first guide portion is arranged on the guide member, the clamping plate is supported on the guide member, and is located on the guide member. The clamping plate is provided with a second guide portion that is clamped on the first guide portion.
为便于将底座固定在锚杆上,在一具体实施例中,在该底座上沿竖直方向开设有用于穿设锚杆的锚杆孔。To facilitate fixing the base on the anchor rod, in a specific embodiment, an anchor rod hole for passing the anchor rod is opened on the base along the vertical direction.
附图说明Description of drawings
图1是本实用新型的一实施例的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of an embodiment of the present invention.
图2是图1所示附图的主视图。FIG. 2 is a front view of the drawing shown in FIG. 1 .
图3是图2中A-A向的视图。FIG. 3 is a view in the direction A-A of FIG. 2 .
图4是图2中B-B向的视图。FIG. 4 is a view in the direction B-B of FIG. 2 .
图5是图2中C-C向的视图。FIG. 5 is a view in the direction C-C of FIG. 2 .
具体实施方式Detailed ways
参阅图1-图5,一种锚杆静力压桩机,其用于将桩体100沉入地下,其包括:1-5, a bolt static pile driver, which is used to sink the
一底座20,该底座20呈沿水平方向延伸的矩形板状,在该底座20上设置有用于所述桩体100自由穿过的第一通孔21。A
在该底座20的四个角上各固定安装有一根导向杆25,每一导向杆均沿竖直方向延伸,且安装在该底座的上侧。A
在该底座20上开设有上下贯通的锚杆孔22,当锚杆200闯过锚杆孔22后,固定螺母210旋拧在锚杆的顶部,使锚杆200连接在底座20上。该锚杆孔和固定螺母210共同形成为连接部。即该连接部能够可拆卸地连接在锚杆上。The
活动座30包括一成矩形环状的外框31,该外框的底部向内延伸突出形成为一矩形环32,该矩形环具有一矩形孔33,该外框及矩形环所包围的空间形成为一上下开口的夹持腔,该夹持腔向下连通该矩形孔33。该矩形孔和夹持腔共同形成为用于桩体自由穿过的第二通孔。The
在该外框31的四个角上各开设有一导向孔35,在每个导向孔内均安装有直线轴承36,导向杆25经直线轴承36后穿过外框31,使活动座套设在导向杆上,并能够沿导向杆在竖直方向上自由移动。A
固定座50固定安装在导向杆25的顶部,导向杆的顶部向上闯过固定座后形成为锁紧螺杆253,锁紧螺母252旋拧在锁紧螺杆253上。在该固定座上开设有用于桩体自由穿过的第三通孔51。The fixing
在固定座50的顶部设置有两个第一液压千斤顶53,该两个第一液压千斤顶53对称地布置在第三通孔51的两侧,第一液压千斤顶53的液压筒54固定安装固定座50的上侧,第一液压千斤顶53的第一活塞杆55向下自由穿过固定座50后固定在外框31的上侧面上,在第一活塞杆55伸长或缩短时,能够带动活动座30沿竖直方向上下移动。Two first
夹紧部40包括两个夹持板和两组千斤顶,每组千斤顶包括两个第二液压千斤顶,为便于描述,将两个夹持板分别称为第一夹持板41和第二夹持板42,其中一组千斤顶中的两个第二液压千斤顶分别称为第二液压千斤顶A46和第二液压千斤顶B47,另一组千斤顶中的两个第二液压千斤顶分别称为第二液压千斤顶C48和第二液压千斤顶D49,四个第二液压千斤顶的液压缸均固定安装在外框31的内壁上。The clamping
每组千斤顶对应于一个夹持板,其中第二液压千斤顶A46和第二液压千斤顶B47对应于第一夹持板41,第二液压千斤顶C48和第二液压千斤顶D49对应于第二夹持板42。四个第二液压千斤顶的活塞杆均沿水平方向延伸。第二液压千斤顶A46和第二液压千斤顶D49相对应,且该两个千斤顶的活塞杆同轴设置。第二液压千斤顶B47和第二液压千斤顶C48相对应,且该两个千斤顶的活塞杆同轴设置。Each set of jacks corresponds to one clamping plate, wherein the second hydraulic jack A46 and the second hydraulic jack B47 correspond to the
本实施例中的锚杆静力压桩机用于下沉的桩体100为钢管桩,为使两个夹持板能够较为紧密地贴合在桩体100的外侧面上,其中第一夹持板41包括一抱合部415和设置在该抱合部415的一端的第一压紧部416和设置在该抱合部415的另一端的第一压紧部417,沿竖直方向观察,该抱合部415具有呈圆弧状的内侧面4151,该内侧面4151形成为抵压面,该内侧面4151能够较为密切地贴合在钢管桩的外侧面上,即抱合部具有能够贴合在所述桩体的外侧面上的抵压面。The
第二夹持板42的结构与第二夹持板的结构相同,且该第二夹持板的内侧面与第一夹持板的内侧面相对,使两个夹持板的抱合部能够合围在钢管桩的外壁上。为使夹持板能够更为密切地抱合在钢管桩上,在该抵压面上形成有咬合齿411。The structure of the
第一夹持板41的第一压紧部416采用沉头螺钉43连接在第二液压千斤顶A46的活塞杆A461的端面上;第二压紧部417采用同样沉头螺钉连接在第二液压千斤顶B47的活塞杆B471的端面上。采用类似的方式,第二夹持板42连接到第二液压千斤顶C48和第二液压千斤顶D49的活塞杆上。The first pressing portion 416 of the
即每个夹持板均包括一抱合部和设置在抱合部的相对两端的压紧部,每个夹持板的两个压紧部中,至少有一压紧部连接在所在夹持板所对应的一组千斤顶中的一个第二液压千斤顶的活塞杆上。That is, each clamping plate includes an embracing portion and pressing portions disposed at opposite ends of the embracing portion. Among the two pressing portions of each clamping plate, at least one pressing portion is connected to the corresponding clamping plate. One of a set of jacks on the piston rod of a second hydraulic jack.
本实施例中,在矩形环32的上侧安装有两条导向板34,其中一条导向板沿第二液压千斤顶A46的活塞杆和第二液压千斤顶D49的活塞杆的延伸方向延伸,且位于第二液压千斤顶A46的活塞杆和第二液压千斤顶D49的活塞杆的中轴线的正下方,在两个夹持板的下方开设有用于卡持在该导向板上的卡槽412。另一导向板沿第二液压千斤顶B47的活塞杆和第二液压千斤顶C48的活塞杆的延伸方向延伸,且位于第二液压千斤顶B47的活塞杆和第二液压千斤顶C48的活塞杆的中轴线的正下方,在两个夹持板的下方开设有用于卡持在该导向板上的卡槽。In this embodiment, two
可以理解,在其他实施例中,还可以在矩形环32上设置具有导向槽的导轨,并在夹持板上设置能够插入到该导向槽内的导向块。当然也可以设置其他类似的导向机构。即在夹持腔内设置有导向件,在该导向件上设置有第一导向部,该夹持板支持在该导向件上,且在该夹持板上设置有卡持在第一导向部上的第二导向部。It can be understood that, in other embodiments, a guide rail with a guide groove may also be provided on the
在施工时,首先在基础底板10上安装锚杆200,然后将底座20上锚杆孔22插入到锚杆200上,再将固定螺母210旋拧锚杆的顶部,将底座20固定在基础底板10上,然后在基础底板上开设第四通孔11,再将整个锚杆静力压桩机的其他部件安装在底座20上,从而将整个锚杆静力压桩机固定在基础底板10上。桩体100在锚杆静力压桩机作用下,经第四通孔11被沉入地下。在图3中仅示例性地显示了一根锚杆200.During construction, first install the
在其他实施例中,也可首先开设第四通孔11,再安装锚杆200。In other embodiments, the fourth through
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| CN112502153A (en) * | 2020-12-23 | 2021-03-16 | 上海申元岩土工程有限公司 | Informationized full-automatic low-clearance pile pressing equipment |
| CN112502153B (en) * | 2020-12-23 | 2025-03-28 | 上海申元岩土工程有限公司 | An information-based fully automatic low-headroom pile-pressing equipment |
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