CN211868627U - Dual-functional automatic opposite pasting machine - Google Patents
Dual-functional automatic opposite pasting machine Download PDFInfo
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Abstract
本实用新型公开了一种双功能自动对贴机,属于片材对贴设备技术领域,包括沿加工方向依次设置的自动顶废模切设备和对位贴合设备,所述对位贴合设备包括承载底座、片材上料装置、卷材输送装置、移动取料装置、贴合对位装置、贴合输送装置和控制装置,所述贴合对位装置分别设置在移动取料装置的出料端与贴合输送装置的贴合端处,所述片材上料装置、卷材输送装置、移动取料装置、贴合对位装置以及贴合输送装置均与控制装置电性连接。本实用新型能够完成两种形式的对贴作业,当需要使用哪种形式的对贴模式时,直接切换即可,简单方便,两种对贴形式的组合,减少了设备购进支出,减少生产成本。
The utility model discloses a dual-function automatic laminating machine, belonging to the technical field of sheet lamination equipment, comprising automatic top waste die-cutting equipment and alignment lamination equipment arranged in sequence along the processing direction. It includes a bearing base, a sheet feeding device, a coil conveying device, a mobile reclaiming device, a lamination alignment device, a lamination conveying device and a control device. At the material end and the lamination end of the lamination conveying device, the sheet feeding device, the coil conveying device, the moving reclaiming device, the lamination alignment device and the lamination conveying device are all electrically connected to the control device. The utility model can complete two types of sticking operations. When it needs to use which type of sticking mode, it can be directly switched, which is simple and convenient. The combination of the two sticking forms reduces equipment purchase expenses and reduces production. cost.
Description
技术领域technical field
本实用新型涉及片材对贴设备技术领域,尤其是涉及一种双功能自动对贴机。The utility model relates to the technical field of sheet material sticking equipment, in particular to a dual-function automatic sticking machine.
背景技术Background technique
自动对位贴合顾名思义就是将一种材料(片材或卷材)对位贴合在有粘性的材料上,目前市场上电子设备、遥控器、家电产品上均用于触控面板,触摸面板上都有下压按钮,此些下压按钮的外表面上均标有文字、数字或符号的标识,外表面的一层均为PET卷材材质,在加工过程中,将带印刷图案PET卷材的底部粘附上冲切好内孔的双面胶,使的此层结构具有粘附性,目前市场上的技术背景是在生产过程中需要先将腹合好的双面胶 (三层材料:底部离型纸,中间双面胶、上面离型膜)冲切多个内孔,然后裁切成片材,同时也将带印刷图案PET卷材单独裁切成片材,让后将得到的片材双面胶材料手工单张对位贴合在带印刷图案PET片材,完成两者的贴合成型。Automatic alignment and bonding, as the name implies, is to align and fit a material (sheet or coil) on a sticky material. Currently, electronic equipment, remote controls, and home appliances on the market are used for touch panels, touch panels. There are push buttons on the top. The outer surfaces of these push buttons are marked with characters, numbers or symbols. The outer surface is made of PET coil material. The bottom of the material is adhered to the double-sided tape with the punched inner hole, so that the layer structure has adhesion. The technical background on the market is that in the production process, the double-sided tape (three layers Material: release paper at the bottom, double-sided tape in the middle, release film on the top), punch out multiple inner holes, and then cut them into sheets. The obtained sheet double-sided adhesive material is manually aligned and laminated on a PET sheet with a printed pattern to complete the lamination and synthesis of the two.
但是现有技术中的设备存在以下缺点,只能手工片材完成带印刷图案 PET材料与冲切成型后的片材双面胶贴附作业,需要大量人工,无法实现机器自动化,影响贴合效果以及贴合精度。手工片材对位出来的成品也是片材,因此下一工序也只能片材加工(冲切外形),产能低,人工多。However, the equipment in the prior art has the following disadvantages. Only manual sheets can be used to complete the operation of attaching the PET material with a printed pattern to the double-sided tape after punching and forming, which requires a lot of labor, cannot realize machine automation, and affects the bonding. effect and fit accuracy. The finished product obtained by manual sheet alignment is also a sheet, so the next process can only be processed by sheet (die-cutting shape), the production capacity is low, and the labor is more.
实用新型内容Utility model content
本实用新型的目的在于提供一种双功能自动对贴机,以解决现有技术中的技术问题。能够实现将腹合好的卷材双面胶(三层材料:底部离型纸,中间双面胶、上面离型膜)自动冲切多个内孔,自动顶废料,然后将成型好的卷材双面胶与印刷好的PET片材或者卷材自动对位贴合,最后出来卷材的对贴好的成品(卷材成品方便下一工序加工),实现自动化生产。The purpose of the utility model is to provide a dual-function automatic sticker to solve the technical problems in the prior art. It can realize automatic punching of multiple inner holes, automatic top waste, and then roll the formed rolls. The double-sided tape and the printed PET sheet or coil are automatically aligned and pasted, and finally the finished product of the coil is released (the finished coil is convenient for processing in the next process) to realize automatic production.
本实用新型提供一种双功能自动对贴机,包括沿加工方向依次设置的自动顶废模切设备和对位贴合设备,所述对位贴合设备包括承载底座、片材上料装置、卷材输送装置、移动取料装置、贴合对位装置、贴合输送装置和控制装置,所述片材上料装置安装在承载底座的顶部且能够沿着竖直方向进行上料工序,所述卷材输送装置能够沿着竖直方向移动的安装在承载底座的侧壁上,所述移动取料装置设置在卷材输送装置的旁侧且其输出端与片材上料装置的出料端对接,所述贴合输送装置安装在承载底座的侧壁上且位于片材上料装置、卷材输送装置以及移动取料装置的下方,所述贴合对位装置分别设置在移动取料装置的出料端与贴合输送装置的贴合端处,所述片材上料装置、卷材输送装置、移动取料装置、贴合对位装置以及贴合输送装置均与控制装置电性连接。The utility model provides a dual-function automatic aligning and sticking machine, comprising automatic top waste die-cutting equipment and aligning and laminating equipment sequentially arranged along the processing direction. The aligning and laminating equipment comprises a bearing base, a sheet feeding device, Coil conveying device, moving reclaiming device, laminating alignment device, laminating conveying device and control device, the sheet feeding device is installed on the top of the bearing base and can carry out the feeding process along the vertical direction, so The coil conveying device can be moved along the vertical direction and is installed on the side wall of the bearing base, and the moving and reclaiming device is arranged on the side of the coil conveying device and its output end is connected to the discharge of the sheet feeding device. End butt, the lamination conveying device is installed on the side wall of the bearing base and is located below the sheet material feeding device, the coil conveying device and the mobile reclaiming device, and the lamination and alignment devices are respectively arranged in the mobile reclaiming device. At the discharge end of the device and the lamination end of the lamination conveying device, the sheet feeding device, the coil conveying device, the mobile reclaiming device, the lamination alignment device and the lamination conveying device are all electrically connected to the control device. connect.
进一步,所述自动顶废模切设备包括承载机架、安装在承载机架上且沿着贴合路线依次设置的成卷双面胶传送部件、定位模切部件、模切排废部件和模切拉料部件,所述模切拉料部件的出料端与贴合输送装置的进料端对接。Further, the automatic top-waste die-cutting equipment includes a carrier frame, a roll of double-sided tape conveying parts installed on the carrier frame and arranged in sequence along the laminating route, a positioning die-cutting part, a die-cutting waste discharge part and a die-cutting part. A material cutting and pulling part, the discharge end of the die-cutting and pulling material part is butted with the feeding end of the laminating conveying device.
进一步,所述片材上料装置包括定位底座、第一调节座、第二调节座、片材容纳部件和上料驱动部件,所述定位底座设置在承载底座的顶部,所述第一调节座安装在定位底座的顶部且调节方向与定位底座的长度方向相同,所述第二调节座设置在定位底座的顶部,所述第二调节座的的调节方向垂直于第一调节座的调节方向,所述片材容纳部件设置在第一调节座与第二调节座上且与上料驱动部件的输出端固定连接,所述上料驱动部件沿着竖直方向安装在承载底座的侧壁上。Further, the sheet feeding device includes a positioning base, a first adjusting base, a second adjusting base, a sheet accommodating part and a feeding driving part, the positioning base is arranged on the top of the bearing base, and the first adjusting base It is installed on the top of the positioning base and the adjustment direction is the same as the length direction of the positioning base. The second adjustment base is arranged on the top of the positioning base, and the adjustment direction of the second adjustment base is perpendicular to the adjustment direction of the first adjustment base. The sheet accommodating member is arranged on the first adjusting seat and the second adjusting seat and is fixedly connected with the output end of the feeding driving member, and the feeding driving member is installed on the side wall of the bearing base along the vertical direction.
进一步,所述片材容纳部件包括承载框板、安装框板、第一限位架和两个第二限位架,所述安装框板安装在承载框板底部一端,所述承载框板的顶部设有供第一限位架和两个第二限位架沿着水平移动的容纳槽,所述第一限位架呈竖直状态设置在第二调节座的输出端处,所述第一限位架安装在第二调节座的输出端处,两个所述第二限位架安装在第一调节座输出端的两端,所述上料驱动部件包括上料驱动电机、电机定位座、驱动主动轮、驱动滑台、驱动从动轮和驱动皮带,所述电机定位座设置在承载底座的侧壁上,所述上料驱动电机设置在电机定位座的顶部,所述驱动主动轮安装在上料驱动电机的主轴上,所述驱动滑台设置在安装框板的侧壁上,所述驱动从动轮安装在驱动滑台的输出端处,所述驱动皮带套设在驱动主动轮和驱动从动轮上。Further, the sheet accommodating part includes a bearing frame plate, an installation frame plate, a first limit frame and two second limit frames, the installation frame plate is installed at one end of the bottom of the bearing frame plate, and the The top is provided with accommodating grooves for the first limit frame and the two second limit frames to move horizontally, the first limit frame is vertically arranged at the output end of the second adjustment seat, the first limit frame A limit frame is installed at the output end of the second adjustment seat, and the two second limit frames are installed at both ends of the output end of the first adjustment seat. The feeding driving component includes a feeding driving motor and a motor positioning seat. , driving driving wheel, driving sliding table, driving driven wheel and driving belt, the motor positioning seat is arranged on the side wall of the bearing base, the feeding driving motor is arranged on the top of the motor positioning seat, and the driving driving wheel is installed On the main shaft of the feeding drive motor, the driving slide table is arranged on the side wall of the mounting frame plate, the driving driven wheel is installed at the output end of the driving slide table, and the driving belt is sleeved on the driving driving wheel and the drive the driven wheel.
进一步,所述移动取料装置包括水平驱动部件、竖直驱动部件、第一移料部件、竖直定位部件和第二移料部件,所述水平驱动部件安装在承载底座的内侧壁上,所述竖直驱动部件安装在水平驱动部件的输出端处,所述竖直定位部件安装在竖直驱动部件输出端的底部,所述第一移料部件和第二移料部件分别设置在竖直定位部件的两端,所述第一移料部件的取料端与承载框板的顶部对接,所述第二移料部件的取料端与贴合对位装置的顶部对接。Further, the moving and reclaiming device includes a horizontal driving part, a vertical driving part, a first material moving part, a vertical positioning part and a second material moving part, and the horizontal driving part is installed on the inner side wall of the bearing base, so The vertical drive part is installed at the output end of the horizontal drive part, the vertical positioning part is installed at the bottom of the output end of the vertical drive part, and the first material moving part and the second material moving part are respectively arranged at the vertical positioning part At both ends of the component, the reclaiming end of the first material-moving component is butted with the top of the carrying frame plate, and the reclaiming end of the second material-moving component is butted with the top of the fitting and alignment device.
进一步,所述水平驱动部件包括水平移动机械臂、第一丝杆滑台和承载固定板,所述承载固定板设置在承载底座的侧壁上,所述水平移动机械臂和第一丝杆滑台均呈水平状态安装在承载固定板的侧壁上,所述水平移动机械臂位于丝杆滑台的正上方,所述竖直驱动部件包括水平移动座、第二丝杆滑台和竖直支撑座,所述水平移动座安装在第一丝杆滑台的输出端上,所述水平移动机械臂的连接端与水平移动座的顶部固定连接,所述竖直支撑座呈竖直状态设置在水平移动座的底部,所述第二丝杆滑台安装在竖直支撑座的侧壁上,所述竖直定位部件呈水平状态安装在第二丝杆滑台的底部。Further, the horizontal driving component includes a horizontal moving mechanical arm, a first screw slide table and a bearing fixing plate, the bearing fixing plate is arranged on the side wall of the bearing base, the horizontal moving mechanical arm and the first screw sliding The tables are horizontally installed on the side wall of the bearing and fixing plate, the horizontal moving mechanical arm is located directly above the screw slide table, and the vertical driving component includes a horizontal moving seat, a second screw slide table and a vertical screw slide table. A support seat, the horizontal moving seat is installed on the output end of the first screw slide table, the connecting end of the horizontal moving mechanical arm is fixedly connected with the top of the horizontal moving seat, and the vertical support seat is arranged in a vertical state At the bottom of the horizontal moving base, the second screw slide table is installed on the side wall of the vertical support base, and the vertical positioning component is installed on the bottom of the second screw slide table in a horizontal state.
进一步,所述竖直定位部件包括水平支撑板、水平支撑滑台、两个竖直定位板和两个竖直驱动气缸,所述水平支撑滑台安装在水平支撑板的顶部,两个所述竖直定位板安装在水平支撑板的两侧,两个所述竖直驱动气缸分别安装在两个竖直定位板上,每个所述竖直驱动气缸的输出方向竖直向下,所述第一移料部件包括水平移料板、两个三角定位板和若干竖直吸盘,所述水平移料板呈水平状态设置,两个所述三角定位板分别设置在水平移料板的底部,所述水平移料板上设有若干呈矩阵结构设置的U形槽,若干所述竖直吸盘呈矩形结构分布在若干U形槽一一对应,所述第二移料部件包括若干沿着水平支撑滑台的长度方向等间距设置的定位吸盘,每个所述定位吸盘的吸料端竖直向下。Further, the vertical positioning component includes a horizontal support plate, a horizontal support slide, two vertical positioning plates and two vertical drive cylinders, the horizontal support slide is installed on the top of the horizontal support plate, and the two The vertical positioning plates are installed on both sides of the horizontal support plate, the two vertical driving cylinders are respectively installed on the two vertical positioning plates, and the output direction of each vertical driving cylinder is vertically downward, and the The first moving part includes a horizontal moving plate, two triangular positioning plates and several vertical suction cups, the horizontal moving plates are arranged in a horizontal state, and the two triangular positioning plates are respectively arranged at the bottom of the horizontal moving plate, The horizontal feeding plate is provided with a plurality of U-shaped grooves arranged in a matrix structure, and a plurality of the vertical suction cups are distributed in a rectangular structure in a one-to-one correspondence with the plurality of U-shaped grooves. Positioning suction cups arranged at equal intervals in the length direction of the support slide table, and the suction end of each positioning suction cup is vertically downward.
进一步,所述贴合对位装置包括对位工作台和两个对位检测部件,在工作状态下,所述对位工作台设置在所有定位吸盘吸料端的正下方,其中一个所述对位检测部件设置在对位工作台的正上方,所述对位工作台包括水平固定底座、固定支撑座、对位定位板和两个调节脚,所述水平固定底座安装在承载底座的侧壁上,所述竖直支撑座安装在水平固定底座的顶部,所述对位定位板安装在固定支撑座的顶部,两个所述调节脚分别设置在对位定位板顶部的两端,每个所述对位检测部件包括悬臂固定框架、水平驱动电缸、两个延伸臂和两个对位摄像头,所述悬臂固定框架设置在承载底座的侧壁上,所述水平驱动电缸安装在悬臂固定框架内,两个所述延伸臂对称设置在水平驱动电缸的输出端上,两个所述对位摄像头分别设置在两个延伸臂上,每个所述对位摄像头的检测端竖直向下。Further, the lamination and alignment device includes an alignment table and two alignment detection components. In the working state, the alignment table is arranged directly below the suction ends of all the positioning suction cups, and one of the alignment The detection part is arranged just above the alignment workbench, the alignment workbench includes a horizontal fixed base, a fixed support base, an alignment positioning plate and two adjustment feet, and the horizontal fixed base is installed on the side wall of the bearing base , the vertical support base is installed on the top of the horizontal fixed base, the alignment positioning plate is installed on the top of the fixed support base, and the two adjustment feet are respectively arranged at both ends of the top of the alignment positioning plate, each of which is The alignment detection component includes a cantilever fixed frame, a horizontal drive electric cylinder, two extension arms and two alignment cameras. The cantilever fixed frame is arranged on the side wall of the bearing base, and the horizontal drive electric cylinder is installed on the cantilever fixed frame. In the frame, the two extension arms are symmetrically arranged on the output end of the horizontal drive electric cylinder, the two alignment cameras are respectively arranged on the two extension arms, and the detection end of each alignment camera is vertically oriented. Down.
进一步,所述贴合输送装置包括过渡传料部件、倾斜送料部件和限位贴合部件,所述过渡传料部件设置在承载底座的端部且与模切拉料部件的出料端对接,所述过渡传料部件包括支撑型材、第一传动辊和第二传动辊,所述支撑型材呈水平状态安装在承载底座上,所述第一传动辊安装在支撑型材的顶部,所述第二传动辊设置在承载底座的侧壁上且位于倾斜送料部件出料端的上方,所述第一传动辊和第二传动辊的传送方向相同。Further, the fitting and conveying device includes a transitional material conveying part, an inclined feeding part and a position-limiting fitting part, and the transitional material conveying part is arranged at the end of the bearing base and is butted with the discharge end of the die-cutting and pulling material part, The transition material transfer part includes a support profile, a first drive roller and a second drive roller, the support profile is horizontally mounted on the bearing base, the first drive roller is mounted on the top of the support profile, the second The transmission roller is arranged on the side wall of the bearing base and is located above the discharge end of the inclined feeding part, and the conveying directions of the first transmission roller and the second transmission roller are the same.
进一步,所述倾斜送料部件包括若干尺寸限位辊、若干尺寸限位挡板和两个对称设置的支撑弯梁,两个所述支撑弯梁对称设置在承载底座的顶部,每个所述支撑弯梁自进料端向出料端圆滑过渡向上设置,若干所述尺寸限位辊和尺寸限位挡板分别设置在两个支撑弯梁上,一个所述尺寸限位挡板设置在相邻两个尺寸限位辊之间,所述限位贴合部件包括水平支撑平台、定位延伸板、贴合限位辊、废料传送辊和两个竖直调节座,所述水平支撑平台安装在两个支撑弯梁的出料端处,所述定位延伸板安装在水平支撑平台的一侧,两个所述竖直调节座对称安装在水平支撑平台的顶部,贴合限位辊设置在两个竖直调节座之间,所述贴合限位辊的底部与水平支撑平台的顶部留有空隙,所述废料传送辊设置在水平支撑平台的远离定位延伸板的一侧。Further, the inclined feeding part includes a number of size limit rollers, a number of size limit baffles and two symmetrically arranged supporting curved beams, the two supporting curved beams are symmetrically arranged on the top of the bearing base, each of the supporting curved beams The curved beams are arranged upwards in a smooth transition from the feeding end to the discharging end, a plurality of the size limit rollers and the size limit baffles are respectively arranged on the two supporting curved beams, and one of the size limit baffles is arranged on the adjacent two Between the size limit rollers, the limit fit part includes a horizontal support platform, a positioning extension plate, a fit limit roller, a waste conveying roller and two vertical adjustment seats, and the horizontal support platform is installed on the two supports At the discharge end of the curved beam, the positioning extension plate is installed on one side of the horizontal support platform, the two vertical adjustment seats are symmetrically installed on the top of the horizontal support platform, and the fit limit rollers are arranged on two vertical Between the adjustment seats, a gap is left between the bottom of the fit-limiting roller and the top of the horizontal support platform, and the waste conveying roller is arranged on the side of the horizontal support platform away from the positioning extension plate.
与现有技术相比较,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
其一,本申请在使用过程前需要根据不同的形态物体的贴合需求选择贴合设备,因为本申请能够完成对两种形式的贴合作业,卷材与成型好的双面胶之间的贴合作业以及片材与成型好的双面胶之间的贴合作业,当需要对卷材与成型好的双面胶之间的贴合工序时,通过控制装置带动卷材输送装置沿着竖直方向移动,移动至与自动顶废模切设备出料端位置对接最佳位置,锁定住卷材输送装置,当设备需要对片材进行对位贴合作业时,直接通过控制装置带动卷材输送装置沿着竖直方向向上移动,则位于片材上料装置的正上方,为片材上料装置提供上料空间,则能完成对片材的上料作业,再通过成型好的双面胶实现对片材完成对贴工序,则完成两种形式的对贴作业,当需要使用哪种形式的对贴模式时,直接切换即可,简单方便,两种对贴形式的组合,减少了设备购进支出,减少生产成本。根据产品的工艺任意切换。因为卷材输送装置和片材上料装置分别能够移动的安装在承载底座上,且两者为间隔设置,当需要两种对贴形式切换时,只需通过调节卷材输送装置的位置即可,既能完成对两种对贴形式的快速更替,则能实现对整机设备空间的最大程度化的利用,提高了设备的适用。First, the application needs to select the lamination equipment according to the lamination requirements of different forms of objects before the application process, because the application can complete the lamination operation of the two forms, between the coil and the formed double-sided tape. The lamination operation and the lamination operation between the sheet and the formed double-sided tape, when the lamination process between the coil and the formed double-sided tape is required, the control device drives the coil conveying device along the Move vertically, move to the best position for docking with the discharge end of the automatic top waste die-cutting equipment, and lock the coil conveying device. When the equipment needs to align and fit the sheet, it directly drives the coil through the control device. If the material conveying device moves up in the vertical direction, it is located directly above the sheet material feeding device to provide a feeding space for the sheet material feeding device, so that the feeding operation of the sheet material can be completed, and then the formed double The surface glue realizes the matching process of the sheet, and then completes two forms of matching operations. When you need to use which form of matching mode, you can directly switch it, which is simple and convenient. The combination of the two matching forms reduces the Reduce equipment purchase expenses and reduce production costs. It can be switched arbitrarily according to the process of the product. Because the coil conveying device and the sheet feeding device are respectively movably installed on the bearing base, and the two are arranged at intervals, when two types of sticking are required to be switched, it is only necessary to adjust the position of the coil conveying device. , which can not only complete the rapid replacement of the two types of sticking, but also realize the maximum utilization of the equipment space of the whole machine and improve the applicability of the equipment.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的正视图;Fig. 2 is the front view of the utility model;
图3为本实用新型的对位贴合设备的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the alignment and bonding equipment of the present invention;
图4为本实用新型的片材上料装置的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the sheet material feeding device of the present invention;
图5为本实用新型的移动取料装置的立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the mobile reclaiming device of the present invention;
图6为本实用新型的贴合对位装置和贴合输送装置的立体结构示意图;6 is a schematic three-dimensional structure diagram of a bonding alignment device and a bonding conveying device of the present invention;
图7为本实用新型的贴合输送装置的立体结构示意图;FIG. 7 is a schematic three-dimensional structure diagram of the bonding and conveying device of the present invention;
图8为本实用新型的贴合对位装置的立体结构示意图。FIG. 8 is a schematic three-dimensional structure diagram of the lamination and alignment device of the present invention.
附图标记:Reference number:
自动顶废模切设备1,承载机架101,成卷双面传送部件102,定位模切部件103, 模切拉料部件104,模切排废部件105,对位贴合设备2,承载底座3,片材上料装置4,定位底座401,第一调节座402,第二调节座403,片材容纳部件404,承载框板 4041,安装框板4042,第一限位架4043,第二限位架4044,上料驱动部件405,上料驱动电机4051,电机定位座4052,驱动主动轮4053,驱动滑台4054,卷材输送装置5,移动取料装置6,水平驱动部件601,水平移动机械臂6011,第一丝杆滑台6012,承载固定板6013,竖直驱动部件602,水平移动座6021,第二丝杆滑台6022,竖直支撑座6023,第一移料部件603,水平移料板6031,三角定位板6032,竖直吸盘6033,U形槽6034,竖直定位部件604,水平支撑板6041,水平支撑滑台6042,竖直定位板6043, 竖直驱动气缸6044,第二移料部件605,定位吸盘6051,贴合对位装置7,对位工作台701,水平固定底座7011,固定支撑座7012,对位定位板7013,调节脚7014,对位检测部件702,悬臂固定框架7021,水平驱动电缸7022,延伸臂7023,对位摄像头7024,贴合输送装置8,过渡传料部件801,支撑型材8011,第一传动辊 8012,第二传动辊8013,倾斜送料部件802,尺寸限位辊8021,尺寸限位挡板 8022,支撑弯梁8023,限位贴合部件804,水平支撑平台8041,定位延伸板8042,贴合限位辊8043,废料传送辊8044,竖直调节座8045,控制装置9,Automatic top waste die-cutting equipment 1, carrying
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments.
通常在此处附图中描述和显示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。The components of the embodiments of the invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面结合图1至图8所示,本实用新型实施例提供了一种双功能自动对贴机,包括沿加工方向依次设置的自动顶废模切设备1和对位贴合设备2,所述对位贴合设备2包括承载底座3、片材上料装置4、卷材输送装置5、移动取料装置6、贴合对位装置7、贴合输送装置8和控制装置9,所述片材上料装置4安装在承载底座3的顶部且能够沿着竖直方向进行上料工序,所述卷材输送装置5能够沿着竖直方向移动的安装在承载底座3的侧壁上,所述移动取料装置6设置在卷材输送装置5的旁侧且其输出端与片材上料装置4的出料端对接,所述贴合输送装置8安装在承载底座3的侧壁上且位于片材上料装置4、卷材输送装置5以及移动取料装置6的下方,所述贴合对位装置7分别设置在移动取料装置6的出料端与贴合输送装置8的贴合端处,所述片材上料装置4、卷材输送装置5、移动取料装置6、贴合对位装置7以及贴合输送装置8均与控制装置9电性连接,工作原理:当需要与卷材印刷材料进行贴合作业时,首先通过自动顶废模切设备1先将腹合好的双面胶(三层材料:底部离型纸,中间双面胶、上面离型膜) 冲切、顶废制备完成,再输送至贴合输送装置8上,通过贴合输送装置8不断将具有黏性的成型好的卷材双面胶不断沿着输送方向传送,此时,通过卷材输送装置5将待贴合的印刷卷材裁切成片张,自动落入贴合对位装置7的位置,当两者汇合完成后,通过4个对位摄像头(7024)检测,然后贴合对位装置7完成对两者位置的调整,再通过贴合输送装置8实现对两者的粘合作业,实现对卷材印刷材料的对贴作业;当切换成对片材进行贴合作业时,首先将成堆的印刷片材依次堆放在片材上料装置4上,通过片材上料装置4将成堆的片材依次上料至移动取料装置6的取料端处,通过移动取料装置6将单个印刷片材依次吸附移动至贴合对位装置7的位置处,通过4个对位摄像头(7024)检测,然后贴合对位装置7完成对两者位置的调整,再通过贴合输送装置8处的贴合端完成对印刷片材的贴合作业,上述全过程中均通过控制装置9完成自动化的控制,因为控制装置9内具有完成系统的PLC控制系统,能实现对全设备的自动化的控制,此 PLC控制系统为现有技术,在此申请中不再详述。1 to 8 below, an embodiment of the present invention provides a dual-function automatic laminating machine, including an automatic top waste die-cutting device 1 and an alignment laminating device 2 that are sequentially arranged along the processing direction. The alignment and lamination equipment 2 includes a
所述自动顶废模切设备1包括承载机架101、安装在承载机架101上且沿着贴合路线依次设置的成卷双面胶传送部件102、定位模切部件103、模切排废部件105和模切拉料部件104,所述模切拉料部件104的出料端与贴合输送装置8 的进料端对接,首先成卷双面胶传送部件102将待模切的卷料输送至定位模切部件103上,定位模切部件103实现根据待模切的产品孔洞位置调整好模切刀具的位置以及数量,再通过定位模切部件103对成卷的产品进行下压模切,再通过模切排废部件105将下压模切成型的孔洞内的废料集中排出,完成对待贴附双面胶卷料的模切排料作业,制成带有孔洞与待粘贴的触摸面板进行贴附的半成品,再通过模切拉料部件104将成卷的半成品不断的向贴合输送装置8的位置处传送,完成对待对贴的触摸面板进行贴合作业。The automatic top waste die-cutting equipment 1 includes a
所述片材上料装置4包括定位底座401、第一调节座402、第二调节座403、片材容纳部件404和上料驱动部件405,所述定位底座401设置在承载底座3的顶部,所述第一调节座402安装在定位底座401的顶部且调节方向与定位底座401 的长度方向相同,所述第二调节座403设置在定位底座401的顶部,所述第二调节座403的的调节方向垂直于第一调节座402的调节方向,所述片材容纳部件404 设置在第一调节座402与第二调节座403上且与上料驱动部件405的输出端固定连接,所述上料驱动部件405沿着竖直方向安装在承载底座3的侧壁上,因为第一调节座402和第二调节座403设置在定位底座401上,且第一调节座402和第二调节座403均与片材容纳部件404配合使用,通过第一调节座402和第二调节座403的位置调整能实现对片材容纳部件404的容纳空间进行调整,则能实现对不同尺寸大小的片材均能进行限位作业,提高片材上料作业的稳定性,当尺寸位置调整完成之后,通过上料驱动部件405带动片材容纳部件404沿着竖直方向移动,实现对片材的自动化上料作业。The
所述片材容纳部件404包括承载框板4041、安装框板4042、第一限位架4043 和两个第二限位架4044,所述安装框板4042安装在承载框板4041底部一端,所述承载框板4041的顶部设有供第一限位架4043和两个第二限位架4044沿着水平移动的容纳槽,所述第一限位架4043呈竖直状态设置在第二调节座403的输出端处,所述第一限位架4043安装在第二调节座403的输出端处,两个所述第二限位架4044安装在第一调节座402输出端的两端,所述上料驱动部件405包括上料驱动电机4051、电机定位座4052、驱动主动轮4053、驱动滑台4054、驱动从动轮和驱动皮带,所述电机定位座4052设置在承载底座3的侧壁上,所述上料驱动电机4051设置在电机定位座4052的顶部,所述驱动主动轮4053安装在上料驱动电机4051的主轴上,所述驱动滑台4054设置在安装框板4042的侧壁上,所述驱动从动轮安装在驱动滑台4054的输出端处,所述驱动皮带套设在驱动主动轮4053和驱动从动轮上,通过上料驱动电机4051带动驱动主动轮4053 转动,因为驱动主动轮4053与驱动从动轮通过驱动皮带连接,则能带动驱动从动轮转动,因为驱动从动轮与驱动滑台4054连接,则能带动驱动滑台4054上的输出端沿竖直方向移动,实现对片材的自动化的上料作业。The
所述移动取料装置6包括水平驱动部件601、竖直驱动部件602、第一移料部件603、竖直定位部件604和第二移料部件605,所述水平驱动部件601安装在承载底座3的内侧壁上,所述竖直驱动部件602安装在水平驱动部件601的输出端处,所述竖直定位部件604安装在竖直驱动部件602输出端的底部,所述第一移料部件603和第二移料部件605分别设置在竖直定位部件604的两端,所述第一移料部件603的取料端与承载框板4041的顶部对接,所述第二移料部件605 的取料端与贴合对位装置7的顶部对接,通过水平驱动部件601带动竖直驱动部件602沿着水平方向移动,则能实现对竖直定位部件604、第一移料部件603和第二移料部件605的位置进行驱动,则能实现对片材进行吸附移料作业,将待贴附的片材移动至贴合位置处,实现对片材进行贴合作业。The moving and reclaiming device 6 includes a
所述水平驱动部件601包括水平移动机械臂6011、第一丝杆滑台6012和承载固定板6013,所述承载固定板6013设置在承载底座3的侧壁上,所述水平移动机械臂6011和第一丝杆滑台6012均呈水平状态安装在承载固定板6013的侧壁上,所述水平移动机械臂6011位于丝杆滑台的正上方,所述竖直驱动部件602 包括水平移动座6021、第二丝杆滑台6022和竖直支撑座6023,所述水平移动座 6021安装在第一丝杆滑台6012的输出端上,所述水平移动机械臂6011的连接端与水平移动座6021的顶部固定连接,所述竖直支撑座6023呈竖直状态设置在水平移动座6021的底部,所述第二丝杆滑台6022安装在竖直支撑座6023的侧壁上,所述竖直定位部件604呈水平状态安装在第二丝杆滑台6022的底部,通过承载固定板6013对水平移动机械臂6011和第一丝杆滑台6012的安装作业,因为竖直定位部件604安装在第一丝杆滑台6012的输出端处,能实现对竖直定位部件604沿着水平方向上的驱动作业,能完成对第一移料部件603和第二移料部件605的驱动作业,实现对片材的吸附上料作业。The
所述竖直定位部件604包括水平支撑板6041、水平支撑滑台6042、两个竖直定位板6043和两个竖直驱动气缸6044,所述水平支撑滑台6042安装在水平支撑板6041的顶部,两个所述竖直定位板6043安装在水平支撑板6041的两侧,两个所述竖直驱动气缸6044分别安装在两个竖直定位板6043上,每个所述竖直驱动气缸6044的输出方向竖直向下,所述第一移料部件603包括水平移料板6031、两个三角定位板6032和若干竖直吸盘6033,所述水平移料板6031呈水平状态设置,两个所述三角定位板6032分别设置在水平移料板6031的底部,所述水平移料板6031上设有若干呈矩阵结构设置的U形槽6034,若干所述竖直吸盘6033 呈矩形结构分布在若干U形槽6034一一对应,所述第二移料部件605包括若干沿着水平支撑滑台6042的长度方向等间距设置的定位吸盘6051,每个所述定位吸盘6051的吸料端竖直向下,以实现对待贴附的片材的沿着水平方向上的移料作业,实现对待贴附的片材进行贴合作业。The
所述贴合对位装置7包括对位工作台701和两个对位检测部件702,在工作状态下,所述对位工作台701设置在所有定位吸盘6051吸料端的正下方,其中一个所述对位检测部件702设置在对位工作台701的正上方,所述对位工作台701 包括水平固定底座7011、固定支撑座7012、对位定位板7013和两个调节脚7014,所述水平固定底座7011安装在承载底座3的侧壁上,所述竖直支撑座6023安装在水平固定底座7011的顶部,所述对位定位板7013安装在固定支撑座7012的顶部,两个所述调节脚7014分别设置在对位定位板7013顶部的两端,每个所述对位检测部件702包括悬臂固定框架7021、水平驱动电缸7022、两个延伸臂7023 和两个对位摄像头7024,所述悬臂固定框架7021设置在承载底座3的侧壁上,所述水平驱动电缸7022安装在悬臂固定框架7021内,两个所述延伸臂7023对称设置在水平驱动电缸7022的输出端上,两个所述对位摄像头7024分别设置在两个延伸臂7023上,每个所述对位摄像头7024的检测端竖直向下,当需要对片材和待贴合的粘膜进行贴合作业时,通过相对设置的摄像头实现对片材和成型好的双面胶的对接对位作业,实现对片材的贴合作业。The fitting and alignment device 7 includes an alignment table 701 and two
所述贴合输送装置8包括过渡传料部件801、倾斜送料部件802和限位贴合部件804,所述过渡传料部件801设置在承载底座3的端部且与模切拉料部件104 的出料端对接,所述过渡传料部件801包括支撑型材8011、第一传动辊8012和第二传动辊8013,所述支撑型材8011呈水平状态安装在承载底座3上,所述第一传动辊8012安装在支撑型材8011的顶部,所述第二传动辊8013设置在承载底座3的侧壁上且位于倾斜送料部件802出料端的上方,所述第一传动辊8012 和第二传动辊8013的传送方向相同,以实现对待贴合的成型好的双面胶进行传送作业,实现对待贴合的片材进行贴合作业。The fitting and conveying
所述倾斜送料部件802包括若干尺寸限位辊8021、若干尺寸限位挡板8022 和两个对称设置的支撑弯梁8023,两个所述支撑弯梁8023对称设置在承载底座 3的顶部,每个所述支撑弯梁8023自进料端向出料端圆滑过渡向上设置,若干所述尺寸限位辊8021和尺寸限位挡板8022分别设置在两个支撑弯梁8023上,一个所述尺寸限位挡板8022设置在相邻两个尺寸限位辊8021之间,所述限位贴合部件804包括水平支撑平台8041、定位延伸板8042、贴合限位辊8043、废料传送辊8044和两个竖直调节座8045,所述水平支撑平台8041安装在两个支撑弯梁 8023的出料端处,所述定位延伸板8042安装在水平支撑平台8041的一侧,两个所述竖直调节座8045对称安装在水平支撑平台8041的顶部,贴合限位辊8043 设置在两个竖直调节座8045之间,所述贴合限位辊8043的底部与水平支撑平台 8041的顶部留有空隙,所述废料传送辊8044设置在水平支撑平台8041的远离定位延伸板8042的一侧,所有的尺寸限位辊8021的设置能实现对待上料的成型好的双面胶进行尺寸限位作业,提供稳定的粘贴环境,避免在传送过程中,成型好的双面胶会传送不稳定,提高成型好的双面胶与片材之间的粘贴效果。The
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,也适用于类似的贴合行业,如:FPC柔性线路板,这个行业也是成型好的双面胶与FPC 柔性线路板自动对贴。两台设备也可以单独使用,对位贴合设备可用同样的操作方式适用于上、下线路板(两卷柔性银浆印刷)的自动对贴。而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, and are also applicable to similar laminating industries, such as: FPC flexible circuit boards, which are also formed double-sided adhesive tapes and FPC flexible circuits. The boards are automatically aligned. The two equipments can also be used alone, and the alignment and lamination equipment can be applied to the automatic alignment of the upper and lower circuit boards (two rolls of flexible silver paste printing) in the same way. Rather than limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it is still possible to modify the technical solutions described in the foregoing embodiments, or to modify some of them. Or all technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
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| CN201922434906.5U CN211868627U (en) | 2019-12-30 | 2019-12-30 | Dual-functional automatic opposite pasting machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113880A (en) * | 2019-12-30 | 2020-05-08 | 东莞市斯必迪机械设备有限公司 | Dual-functional automatic opposite pasting machine |
| CN114227020A (en) * | 2022-01-28 | 2022-03-25 | 东莞市斯必迪机械设备有限公司 | Laser is surely glued and is pasted all-in-one |
| CN118003746A (en) * | 2024-03-15 | 2024-05-10 | 江苏蓓特新材料有限公司 | A silicone pad turnover laminating device |
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2019
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113880A (en) * | 2019-12-30 | 2020-05-08 | 东莞市斯必迪机械设备有限公司 | Dual-functional automatic opposite pasting machine |
| CN111113880B (en) * | 2019-12-30 | 2024-10-15 | 东莞市斯必迪机械设备有限公司 | Dual-functional automatic opposite-sticking machine |
| CN114227020A (en) * | 2022-01-28 | 2022-03-25 | 东莞市斯必迪机械设备有限公司 | Laser is surely glued and is pasted all-in-one |
| CN114227020B (en) * | 2022-01-28 | 2025-10-31 | 东莞市斯必迪机械设备有限公司 | Laser cutting and pasting integrated machine |
| CN118003746A (en) * | 2024-03-15 | 2024-05-10 | 江苏蓓特新材料有限公司 | A silicone pad turnover laminating device |
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