CN211843661U - Flexographic printing equipment drying waste heat utilization device - Google Patents
Flexographic printing equipment drying waste heat utilization device Download PDFInfo
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- CN211843661U CN211843661U CN202020238531.5U CN202020238531U CN211843661U CN 211843661 U CN211843661 U CN 211843661U CN 202020238531 U CN202020238531 U CN 202020238531U CN 211843661 U CN211843661 U CN 211843661U
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- 238000001035 drying Methods 0.000 title claims abstract description 69
- 239000002918 waste heat Substances 0.000 title claims abstract description 19
- 238000004891 communication Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims 1
- 238000001459 lithography Methods 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 8
- 230000017525 heat dissipation Effects 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000007774 anilox coating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
本实用新型涉及印刷设备领域,具体涉及柔性印刷设备烘干余热利用装置,包括油墨槽、干燥机构、第一连通管和排风机;油墨槽为印刷单元提供油墨源;在印刷单元8的出料端处、靠近承印品处设置干燥机构;干燥机构包括干燥壳体、热风机、进出通道,干燥壳体为中空腔体型壳体,在干燥壳体的底部和顶部分别设置用于承印品进出的进出通道;热风机的出风端与干燥壳体内腔连通;第一连通管的一端与油墨槽连通,另一端与干燥壳体的内腔连通;在第一连通管上设置排风机。通过本装置,利用烘干热风中的余热对油墨料进行加热/保温,减少油墨料温度降低对印刷质量的影响,同时提升了能源利用率,节能环保;设置夹层、腔体型槽体,提升了换热效果,减少了对油墨料的影响。
The utility model relates to the field of printing equipment, in particular to a drying waste heat utilization device of flexible printing equipment, comprising an ink tank, a drying mechanism, a first communication pipe and an exhaust fan; the ink tank provides an ink source for a printing unit; A drying mechanism is set at the end and near the substrate; the drying mechanism includes a drying shell, a hot air blower, and an inlet and outlet channel. The air outlet end of the hot air blower is communicated with the inner cavity of the drying shell; one end of the first communication pipe is communicated with the ink tank, and the other end is communicated with the inner cavity of the drying shell; an exhaust fan is arranged on the first communication pipe. Through this device, the residual heat in the drying hot air is used to heat/insulate the ink material, thereby reducing the influence of the temperature reduction of the ink material on the printing quality, and at the same time improving the energy utilization rate, saving energy and protecting the environment. The heat exchange effect reduces the influence on the ink material.
Description
技术领域technical field
本实用新型涉及印刷设备领域,具体涉及柔性印刷设备烘干余热利用装置的结构技术领域。The utility model relates to the field of printing equipment, in particular to the technical field of the structure of a drying waste heat utilization device of flexible printing equipment.
背景技术Background technique
柔性印刷设备在工作过程中,油墨原料的粘稠度直接影响到印刷质量的好坏,而温度是影响油墨粘稠度的一个重要因素,因此需要对油墨原料的温度进行控制;而在冬天或室内作业空调通风温度较低时,会造成油墨粘稠度增大,而影响印刷质量。In the working process of flexible printing equipment, the viscosity of ink raw materials directly affects the quality of printing, and temperature is an important factor affecting the viscosity of ink, so it is necessary to control the temperature of ink raw materials; and in winter or When the ventilation temperature of the indoor operation air conditioner is low, the viscosity of the ink will increase, which will affect the printing quality.
实用新型内容Utility model content
本实用新型的目的在于提供柔性印刷设备烘干余热利用装置,利用对承印品干燥时产生的多余热风量,引入至油墨槽内,为油墨进行保温,节约能源,同时减少了因油墨温度变化而影响印刷质量的现象。The purpose of the utility model is to provide a drying waste heat utilization device for flexible printing equipment, which utilizes the excess hot air generated when the substrate is dried to be introduced into the ink tank to keep the ink warm, save energy, and reduce the amount of heat caused by changes in the temperature of the ink. A phenomenon that affects the quality of printing.
为解决上述的技术问题,本实用新型采用以下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
柔性印刷设备烘干余热利用装置,包括油墨槽、干燥机构、第一连通管和排风机;油墨槽为印刷单元提供油墨源;在印刷单元8的出料端处、靠近承印品处设置干燥机构;干燥机构包括干燥壳体、热风机、进出通道,干燥壳体为中空腔体型壳体,在干燥壳体的底部和顶部分别设置用于承印品进出的进出通道;热风机的出风端与干燥壳体内腔连通;第一连通管的一端与油墨槽连通,另一端与干燥壳体的内腔连通;在第一连通管上设置排风机。The drying waste heat utilization device of the flexible printing equipment includes an ink tank, a drying mechanism, a first communication pipe and an exhaust fan; the ink tank provides an ink source for the printing unit; a drying mechanism is set at the discharge end of the printing unit 8 and near the substrate ; The drying mechanism includes a drying shell, a hot air blower, and an inlet and outlet channel. The drying shell is a hollow cavity-type shell. The bottom and top of the drying shell are respectively provided with inlet and outlet channels for the in and out of the substrate; the air outlet of the hot air blower is connected to the The inner cavity of the drying shell is communicated; one end of the first communication pipe is communicated with the ink tank, and the other end is communicated with the inner cavity of the drying shell; an exhaust fan is arranged on the first communication pipe.
进一步地,所述油墨槽的槽体的侧壁为中空腔体结构,第一连通管与槽体的侧壁腔体连通。Further, the side wall of the tank body of the ink tank is a hollow cavity structure, and the first communication pipe communicates with the side wall cavity of the tank body.
进一步地,在所述槽体的侧壁内设置散热管,第一连通管与散热管的进气端连通。Further, a heat dissipation pipe is arranged in the side wall of the tank body, and the first communication pipe is communicated with the air intake end of the heat dissipation pipe.
进一步地,所述热风机的出风端与干燥壳体的底部连通,第一连通管与干燥壳体的顶部连通。Further, the air outlet end of the hot air blower is communicated with the bottom of the drying shell, and the first communication pipe is communicated with the top of the drying shell.
进一步地,本装置还包括PLC控制器和温度感应器,在油墨槽内设置温度感应器,温度感应器与PLC控制器的信号输入端电气连接,排风机与PLC控制器的输出控制端电气连接。Further, the device also includes a PLC controller and a temperature sensor, a temperature sensor is arranged in the ink tank, the temperature sensor is electrically connected to the signal input end of the PLC controller, and the exhaust fan is electrically connected to the output control end of the PLC controller. .
进一步地,本装置还包括第二连通管和储藏室;第二连通管的一端与槽体的出风端连通,另一端与储藏室的底部连通。Further, the device also includes a second communication pipe and a storage chamber; one end of the second communication pipe is communicated with the air outlet end of the tank body, and the other end is communicated with the bottom of the storage chamber.
与现有技术相比,本实用新型至少能达到以下有益效果之一:Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:
1、通过本装置,利用烘干热风中的余热对油墨料进行加热/保温,减少油墨料温度降低对印刷质量的影响,同时提升了能源利用率,节能环保。1. Through this device, the residual heat in the drying hot air is used to heat/insulate the ink material, thereby reducing the influence of the lowering of the ink material temperature on the printing quality, and at the same time improving the energy utilization rate, saving energy and protecting the environment.
2、设置夹层、腔体型槽体,提升了换热效果,减少了对油墨料的影响。2. Set up interlayer and cavity-type tank to improve the heat exchange effect and reduce the impact on the ink material.
3、设置温控机构,保证油墨料处于相对良好的作业温度,提升使用效果。3. Set up a temperature control mechanism to ensure that the ink material is at a relatively good operating temperature and improve the use effect.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型中干燥机构的结构示意图。FIG. 2 is a schematic structural diagram of the drying mechanism in the utility model.
图3为图2的另一视角的结构示意图。FIG. 3 is a schematic structural diagram of FIG. 2 from another perspective.
图中:1-油墨槽;11-槽体;12-散热管;2-干燥机构;21-干燥壳体;22-热风机;23-进出通道;31-第一连通管;32-第二连通管;4-排风机;5-PLC控制器;6-温度感应器;7-储藏室;8-印刷单元;9-张力辊;10-承印品。In the figure: 1 - ink tank; 11 - tank body; 12 - heat pipe; 2 - drying mechanism; 21 - drying shell; 22 - hot air blower; Connecting pipe; 4-exhaust fan; 5-PLC controller; 6-temperature sensor; 7-storage room; 8-printing unit; 9-tension roller; 10-substrate.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
实施例1:Example 1:
如图1-图3所示,柔性印刷设备烘干余热利用装置,包括油墨槽1、干燥机构2、第一连通管31和排风机4;油墨槽1为印刷单元8提供油墨源;在印刷单元8的出料端处、靠近承印品10处设置干燥机构2;干燥机构2包括干燥壳体21、热风机22、进出通道23,干燥壳体21为中空腔体型壳体,在干燥壳体21的底部和顶部分别设置用于承印品10进出的进出通道23;热风机22的出风端与干燥壳体21内腔连通;第一连通管31的一端与油墨槽1连通,另一端与干燥壳体21的内腔连通;在第一连通管31上设置排风机4。As shown in Figures 1 to 3, the drying waste heat utilization device of the flexible printing equipment includes an ink tank 1, a
油墨槽1内装有油墨原料,用以为印刷单元8提供印刷油墨料,印刷单元8包括油墨辊、网纹传墨辊、印版辊以及承压辊等必要的印刷设施,其非本专利所改进的技术内容,为常规现有技术,在此不进行赘述;完成印刷后的承印品通过张力辊9的输送,经过干燥壳体21内,进行烘干,热风机22向干燥壳体21内输送含有一定热量的热风,对位于/经过干燥壳体21内的承印品进行快速烘干,干燥壳体21内的多余热风,被排风机4引入至油墨槽1内,为油墨原料提供换热热量,以对油墨进行加热或保温,从而减少油墨温度而导致印刷不良现象。The ink tank 1 contains ink raw materials to provide printing ink material for the printing unit 8. The printing unit 8 includes necessary printing facilities such as ink rollers, anilox transfer rollers, printing plate rollers and pressure rollers, which are not improved by this patent. The technical content is conventional prior art, and will not be repeated here; the printed substrate after printing is conveyed by the
实施例2:Example 2:
如图1-图3所示,对于上述实施例,本实施例优化了油墨槽结构。As shown in FIGS. 1-3 , for the above embodiments, the present embodiment optimizes the structure of the ink tank.
本柔性印刷设备烘干余热利用装置中油墨槽1的槽体11的侧壁为中空腔体结构,第一连通管31与槽体11的侧壁腔体连通。考虑到将热风直接引入油墨槽1内,与油墨原料直接进行热量交换,会导致油墨原料中的水分或稀释剂挥发,而造成粘稠度增加的问题,因此,将槽体11设置为夹层结构,将热风引入至槽体11内的夹层腔体内,不与油墨原料直接接触换热,从而减少水分或稀释剂的流失,提升了本装置的使用效果。The side wall of the
实施例3:Example 3:
如图1-图3所示,对于上述实施例,本实施例优化了油墨槽结构。As shown in FIGS. 1-3 , for the above embodiments, the present embodiment optimizes the structure of the ink tank.
本柔性印刷设备烘干余热利用装置中在槽体11的侧壁内设置散热管12,第一连通管31与散热管12的进气端连通。散热管12为散热良好的铝合金管,可以提升烘干余热风在槽体1夹层腔体内的散热效果,提升热量的利用率,提升本装置的使用效果。In the drying waste heat utilization device of the flexible printing equipment, a
实施例4:Example 4:
如图1-图3所示,对于上述实施例,本实施例优化了干燥机构结构。As shown in FIGS. 1-3 , for the above-mentioned embodiment, the structure of the drying mechanism is optimized in this embodiment.
本柔性印刷设备烘干余热利用装置中热风机22的出风端与干燥壳体21的底部连通,第一连通管31与干燥壳体21的顶部连通。承印品10从干燥壳体21的底部进入、顶部出去,热风机22的出风端设置在干燥壳体21的底部(承印品10的进入端),再通过排风机4从干燥壳体21的顶部排出,承印品10进入端处的温度始终相对较高与干燥壳体21内上部的温度,同时提升气流流速,可以提升干燥机构2对承印品10的干燥效果,提升本装置的使用效果。In the drying waste heat utilization device of the flexible printing equipment, the air outlet end of the
实施例5:Example 5:
如图1-图3所示,对于上述实施例,本实施例优化了温控结构。As shown in FIG. 1 to FIG. 3 , for the above embodiment, the temperature control structure is optimized in this embodiment.
本柔性印刷设备烘干余热利用装置还包括PLC控制器5和温度感应器6,在油墨槽1内设置温度感应器6,温度感应器6与PLC控制器5的信号输入端电气连接,排风机4与PLC控制器5的输出控制端电气连接。温度感应器6用于检测油墨槽1内的油墨料的温度,并将温度传给PLC控制器5接收处理,当油墨槽1内的温度高于设定值时,PLC控制器5输出控制减小排风机4的工作功率或停止工作,当油墨槽1内的温度低于设定值时,PLC控制器5输出控制增大排风机4的工作功率,从而在作业过程中,可以使油墨槽1内的油墨温度处于较良好的作业温度,提升印刷质量。The drying waste heat utilization device of the flexible printing equipment also includes a
实施例6:Example 6:
如图1-图3所示,对于上述实施例,本实施例优化了余热利用结构。As shown in FIG. 1 to FIG. 3 , for the above-mentioned embodiments, the present embodiment optimizes the structure for utilizing waste heat.
本柔性印刷设备烘干余热利用装置还包括第二连通管32和储藏室7;第二连通管32的一端与槽体11的出风端连通,另一端与储藏室7的底部连通。从油墨槽1排出的气流中,还是会含有一定的热量,可以引入至油料罐(或其他需要保温物料的)储藏室7内,对油料罐进行预热/保温,提升热量的利用率。The drying waste heat utilization device of the flexible printing equipment also includes a
尽管这里参照本实用新型的多个解释性实施例对本实用新型进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。更具体地说,在本申请公开、附图和权利要求的范围内,可以对主题组合布局的组成部件和/或布局进行多种变型和改进。除了对组成部件和/或布局进行的变形和改进外,对于本领域技术人员来说,其他的用途也将是明显的。Although the present invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that many other modifications and implementations can be devised by those skilled in the art that will fall within the scope of this application within the scope and spirit of the principles disclosed. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the present disclosure, drawings and claims. In addition to variations and modifications to the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
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