CN211843371U

CN211843371U - Intelligent monitoring system for opposed punch equipment

Info

Publication number: CN211843371U
Application number: CN201922461445.0U
Authority: CN
Inventors: 冯洋
Original assignee: Guangzhou Wuyou Cloud Credit Intelligent Technology Co ltd
Current assignee: Guangzhou Wuyou Cloud Credit Intelligent Technology Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-11-03
Anticipated expiration: 2029-12-31

Abstract

The utility model discloses a counterpunch bed equipment intelligent monitoring system, including industry panel computer, relay, punch press equipment and intelligent monitoring system, industry panel computer and punch press equipment one-to-one, industry panel computer do the signal through the relay and keep apart, and the industry panel computer all connects in intelligent monitoring system. The utility model discloses can look over the current state of all punch press equipment in the workshop in real time on line, can know the reason fast to the punch press equipment that is not producing, rapid processing etc. has reduced the middle communication cost of knowing equipment status, greatly raises the efficiency.

Description

Intelligent monitoring system for opposed punch equipment

Technical Field

The utility model relates to an intelligent equipment monitoring device technical field specifically is a counterpunch equipment intelligent monitoring system.

Background

The intelligent monitoring aiming at the equipment state of the punch press is a system for acquiring the real-time state of the equipment and feeding the real-time state back to a worker.

At present, a large number of stock punch equipment exist in the market, the stock punch equipment is of various brands, and the structures and the circuit structures of the punch equipment of different brands are different, so that an intelligent hardware device which can know the states of all equipment in a workshop in a non-workshop area is hardly found in the market, and the intelligent monitoring device is applicable to most of the existing stock punch equipment.

At present, the equipment state monitoring device has two modes:

the first is to add a communication module on the basis of PLC to achieve the state of the transmission punch equipment. The intelligent monitoring device with the PLC is applied to the market effectively by a person specially equipped with professional knowledge, so that intelligent monitoring cannot be rapidly installed, the antenna installation is difficult and monitoring signals may be discontinuous due to the antenna device, a battery is arranged in the intelligent monitoring device or another power source is connected, the battery of the monitoring device is dead or the external power source is powered off, the state of equipment cannot be monitored, the monitoring signals are interrupted, the battery condition cannot be fed back, the power utilization condition of the battery cannot be known, and the fault problem that a worker can only reach the site to investigate the monitoring device is caused. However, this method can only check the status of a single device, and cannot grasp the overall view of the statuses of all the plant devices.

In another mode, each piece of equipment is provided with a traffic light, wherein the red light indicates shutdown and the green light indicates startup. This is not very good, however, because it is too simple and must be visible in the workshop, which corresponds to a direct view of the state of the equipment on the site of the workshop.

Disclosure of Invention

An object of the utility model is to provide a to punch press equipment intelligent monitoring system, the utility model discloses can look over the current state of all punch press equipment in the workshop in real time on line, can know the reason to the punch press equipment that is not producing fast, rapid processing etc. has reduced the middle communication cost of knowing equipment status, greatly raises the efficiency, can solve the problem among the prior art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a to punching machine equipment intelligent monitoring system, includes industry panel computer, relay, punch press equipment and intelligent monitoring system, industry panel computer and punch press equipment one-to-one, industry panel computer pass through the relay and do signal isolation, and industry panel computer all connects in intelligent monitoring system.

Furthermore, the industrial tablet personal computer is hardware with an internet of things card, an IO input signal port and a 24V power supply interface.

Further, the operation of the punching equipment is controlled by a PLC.

Furthermore, the industrial tablet computer needs 24V power supply and is directly connected with a 24V power supply carried by the punching machine when the punching machine is started.

Furthermore, the industrial tablet computer adopts a 4G internet of things card and is used for communicating with an intelligent monitoring equipment system, and the industrial tablet computer is provided with an antenna device.

Furthermore, an IO input port on the industrial tablet computer is respectively connected with the mode of the punch equipment and the counted IO signal points.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model discloses need not to acquire the PLC agreement of punch press equipment, confirmed the mode IO signal point under the normal production of punch press equipment to and count IO signal point under normal production mode, combine these signals, have the count under the normal production mode as long as, then define the state of punch press equipment for producing. Otherwise, it is defined as a non-production state. Each punching machine equipment is provided with a tablet personal computer, and the current state of the punching machine equipment is fed back in real time through the judgment of the signal points.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic diagram of the system structure of the present invention.

Fig. 3 is a diagram of the effect of the present invention.

In the figure: 1. an industrial tablet computer; 2. a relay; 3. punching equipment; 4. an intelligent monitoring system.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, a pair of punching machine equipment intelligent monitoring system, including industry panel computer 1, relay 2, punch press equipment 3 and intelligent monitoring system 4, industry panel computer 1 is the hardware of taking thing networking card, IO input signal mouth, 24V power source, industry panel computer 1 and punch press equipment 3 one-to-one, industry panel computer 1 does the signal isolation through relay 2, ensure that the industry panel computer 1 that inserts does not influence the normal practicality of punch press equipment 3, the signal that is only used for acquireing equipment is connected to industry panel computer 1 and punch press equipment 3, industry panel computer 1 all connects in intelligent monitoring system 4.

The operation of the punch equipment 3 is controlled by the PLC, and the PLC can operate only after the punch equipment gives signal input, so that the operation of the control equipment is achieved, and therefore, the input point of the PLC is provided by the equipment.

In which mode the analysis press device 3 is in a normal production state. Because the punching machine equipment manufacturers on the market are different, the equipment structures of different manufacturers are different, and the PLCs used by different punching machine equipment manufacturers are also different, and the punching machine equipment needs to know the normal working mode of each punching machine equipment and which signal ports are input by the mode. The general punch equipment has the following modes: jog/jog (for die change debugging of the device), single shot, continuous. The normal production of the punch apparatus 3 is typically run in a single, continuous mode. And finding out a single-time continuous signal IO input signal port. The analysis press 3 takes as a counting signal, in single or continuous mode, one and only one IO input signal per production run.

The industrial tablet computer 1 needs 24V power supply and is directly connected with a 24V power supply carried by the punch press equipment 3 when the punch press equipment 3 is started, and when the punch press equipment 3 is started, the industrial tablet computer 1 is also started at the same time, so that the monitoring continuity of the industrial tablet computer can be kept.

The industrial tablet computer 1 adopts a 4G internet of things card for communicating with the intelligent monitoring system 4, and the industrial tablet computer 1 is provided with an antenna device, so that an antenna does not need to be additionally configured in the installation process.

The IO input port on the industrial tablet computer 1 is respectively connected with the mode of the punch equipment and the counted IO signal points. Firstly, before the IO signal of the punch equipment 3 is accessed, the relay 2 is adopted as an isolation mode, so that the interference on the operation of the punch equipment 3 is prevented, and the whole production operation of the punch equipment 3 is not influenced.

The utility model discloses need not to acquire the PLC agreement, through knowing the characteristics of the normal production of punch press, combine hardware and software, just can master punch press equipment status in real time.

The industrial tablet computer 1 transmits the data collected from the punch equipment 3 back to the background system through the 4G network, and the background system displays the states of all the equipment in real time.

The utility model discloses can look over all punch press equipment 3's in the workshop current state in real time on line, can know the reason fast to the punch press equipment that is not producing, rapid processing etc. has reduced the middle communication cost of knowing equipment status, greatly raises the efficiency.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a to punch press equipment intelligent monitoring system, includes industrial tablet computer (1), relay (2), punch press equipment (3) and intelligent monitoring system (4), its characterized in that: the industrial tablet computer (1) is in one-to-one correspondence with the punch equipment (3), the industrial tablet computer (1) is in signal isolation through the relay (2), and the industrial tablet computer (1) is connected to the intelligent monitoring system (4).

2. The intelligent monitoring system for the punching machine equipment according to claim 1, characterized in that: the industrial tablet computer (1) is hardware with an Internet of things card, an IO input signal port and a 24V power supply interface.

3. The intelligent monitoring system for the punching machine equipment according to claim 1, characterized in that: the operation of the punching equipment (3) is controlled by a PLC.

4. The intelligent monitoring system for the punching machine equipment according to claim 1, characterized in that: the industrial tablet personal computer (1) needs 24V power supply and is directly connected with a 24V power supply carried by the punch press equipment (3) when the punch press equipment is started.

5. The intelligent monitoring system for the punching machine equipment according to claim 1, characterized in that: the industrial tablet personal computer (1) adopts a 4G internet of things card and is used for communicating with an intelligent monitoring equipment system, and the industrial tablet personal computer (1) is provided with an antenna device.

6. The intelligent monitoring system for the punching machine equipment according to claim 1, characterized in that: and an IO input port on the industrial tablet personal computer (1) is respectively connected with the mode of the punch equipment (3) and the counted IO signal points.