CN211843149U - An integral device for temperature regulation of the integrated shear nozzle for injection-stretch-blow molding - Google Patents
An integral device for temperature regulation of the integrated shear nozzle for injection-stretch-blow molding Download PDFInfo
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- 238000010103 injection stretch blow moulding Methods 0.000 title claims description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000007493 shaping process Methods 0.000 claims abstract 2
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000000071 blow moulding Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于吹塑成型模具技术领域,具体涉及一种注拉吹成型集剪水口调温整体装置。The utility model belongs to the technical field of blow molding moulds, in particular to an integral device for temperature regulation of a set shear nozzle for injection stretch blow molding.
背景技术Background technique
现有注拉吹成型设备中的调温炉与剪水口剪刀机为单独的两套设备,且剪刀机的工作动作为分步式,即注胚水口剪去后,加热炉再动作移至瓶胚处进行加热。存在两大不足:一是剪刀机的动作时间占用了吹瓶成型的周期,即使成型周期变长;二是瓶胚与加热炉的接触时间延迟,使加热不充分或需延长加温时间来达到所需要的成型温度,且也增长了成型周期。In the existing injection-stretch-blow molding equipment, the temperature-adjusting furnace and the nozzle shearing machine are two separate sets of equipment, and the working action of the shearing machine is step-by-step, that is, after the injection nozzle is cut off, the heating furnace moves to the bottle again. The embryo is heated. There are two major shortcomings: one is that the action time of the scissors machine occupies the cycle of blow molding, even if the molding cycle becomes longer; the other is that the contact time between the preform and the heating furnace is delayed, so that the heating is insufficient or the heating time needs to be extended to achieve. The required molding temperature, and also increases the molding cycle.
实用新型内容Utility model content
为了解决现有技术存在的上述问题,本实用新型目的在于提供一种注拉吹成型集剪水口调温整体装置。In order to solve the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide an integral device for temperature regulation of the injection-stretch-blow forming integrated shear nozzle.
本实用新型所采用的技术方案为:The technical scheme adopted by the utility model is:
一种注拉吹成型集剪水口调温整体装置,包括调温装置和剪刀装置,调温装置包括加热炉腔和第一固定架,加热炉腔固定于第一固定架上;所述剪刀装置包括剪刀头、带动剪刀头升降的升降机构和第二固定架,升降机构设置于第二固定架上,剪刀头设置于升降机构上;所述第二固定架设置于第一固定架上,剪刀头对应的设置于加热炉腔的下方。An integral device for temperature regulation of an injection-stretch-blow molding integrated shear nozzle comprises a temperature regulation device and a scissors device, the temperature regulation device comprises a heating furnace cavity and a first fixing frame, and the heating furnace cavity is fixed on the first fixing frame; the scissors device It includes a scissors head, a lifting mechanism that drives the scissors to lift and lower, and a second fixing frame. The lifting mechanism is arranged on the second fixing frame, and the scissors head is arranged on the lifting mechanism. The second fixing frame is arranged on the first fixing frame, and the scissors are arranged on the first fixing frame. The heads are correspondingly arranged below the heating furnace cavity.
进一步优选的是,所述第一固定架包括第一底座及通过多个第一连接柱连接于第一底座上方的第一支架,加热炉腔固定于第一支架上,加热炉腔的出口端向下设置,且第一支架上设置有与加热炉腔的出口端相对应的通孔。Further preferably, the first fixing frame includes a first base and a first support connected above the first base through a plurality of first connecting columns, the heating furnace cavity is fixed on the first support, and the outlet end of the heating furnace cavity is fixed on the first support. It is arranged downward, and a through hole corresponding to the outlet end of the heating furnace cavity is arranged on the first bracket.
更进一步优选的是,通孔所对应的第一支架下端设置有开口槽,便于通过升降机构将剪刀头上升至对应的开口槽内。More preferably, the lower end of the first bracket corresponding to the through hole is provided with an open groove, so that the scissors head can be lifted into the corresponding open groove by the lifting mechanism.
更进一步优选的是,所述第二固定架包括连接于第一底座上的第二连接柱,升降机构包括第二支架、设置于第一支架下方的升降气缸及设置于升降气缸和第一支架之间的升降支架,第二支架固定于第二连接柱的中部,升降气缸固定于第二支架上,升降气缸的活塞杆与升降支架固定连接,升降支架滑动连接于第二连接柱上;所述剪刀头固定于升降支架上。Further preferably, the second fixing frame includes a second connecting column connected to the first base, and the lifting mechanism includes a second bracket, a lifting cylinder arranged under the first bracket, and a lifting cylinder and a first bracket arranged on the lifting cylinder and the first bracket. The second bracket is fixed on the middle of the second connecting column, the lifting cylinder is fixed on the second bracket, the piston rod of the lifting cylinder is fixedly connected with the lifting bracket, and the lifting bracket is slidably connected on the second connecting column; The scissors head is fixed on the lifting bracket.
更进一步优选的是,所述第二固定架还包括第二底座,第二连接柱与第二底座固定连接,第二底座固定于第一底座上。More preferably, the second fixing frame further includes a second base, the second connecting column is fixedly connected with the second base, and the second base is fixed on the first base.
更进一步优选的是,所述加热炉腔设置有多个,多个加热炉腔均匀排布与第一支架上,且每个加热炉腔的下方均对应的设置有一个剪刀头。More preferably, there are multiple heating furnace cavities, the multiple heating furnace cavities are evenly arranged on the first support, and a scissors head is correspondingly provided below each heating furnace cavity.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
本实用新型结构简单,成本低廉,调温装置和剪刀装置形成整体式,设备体积空间小,且轻,不占用空间,易于操作,调温装置的加热炉腔与剪刀装置的剪刀头可快速配合,剪刀头可以在升降机构的控制下实现上下动作,高低位置和行程可调节,方便与调温装置配合使用,实现调温和剪水口同步,减短成型总周期,且调温工艺窗口更广。The utility model has the advantages of simple structure and low cost, the temperature regulating device and the scissors device are integrated, the equipment is small in volume and space, light, does not occupy space, and is easy to operate, and the heating furnace cavity of the temperature regulating device and the scissors head of the scissors device can be quickly matched , The scissors head can be moved up and down under the control of the lifting mechanism, and the height position and stroke can be adjusted, which is convenient to use with the temperature adjustment device, realizes the synchronization of temperature adjustment and shear nozzle, shortens the total molding cycle, and has a wider temperature adjustment process window.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是调温装置的结构示意图;Fig. 2 is the structural representation of the temperature regulating device;
图3是剪刀装置的结构示意图。Figure 3 is a schematic diagram of the structure of the scissors device.
图中:1-调温装置;101-加热炉腔;102-第一底座;103-第一连接柱;104-第一支架;105-开口槽;2-剪刀装置;201-剪刀头;202-第二连接柱;203-第二支架;204-升降气缸;205-升降支架;206-第二底座。In the figure: 1-temperature regulating device; 101-heating furnace cavity; 102-first base; 103-first connecting column; 104-first bracket; 105-opening slot; 2-scissors device; 201-scissors head; 202 - The second connecting column; 203 - the second bracket; 204 - the lifting cylinder; 205 - the lifting bracket; 206 - the second base.
具体实施方式Detailed ways
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将结合附图和实施例或现有技术的描述对本实用新型作简单地介绍,显而易见地,下面关于附图结构的描述仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present utility model will be briefly introduced below with reference to the accompanying drawings and descriptions of the embodiments or the prior art. The descriptions are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
以下将参照附图,通过实施例方式详细地描述本实用新型提供的技术方案。在此需要说明的是,对于这些实施例方式的说明用于帮助理解本实用新型,但并不构成对本实用新型的限定。Hereinafter, the technical solutions provided by the present invention will be described in detail by way of embodiments with reference to the accompanying drawings. It should be noted here that the descriptions of these embodiments are used to help the understanding of the present invention, but do not constitute a limitation to the present invention.
在一些例子中,由于一些实施方式属于现有或常规技术,因此并没有描述或没有详细的描述。In some instances, some embodiments are not described or described in detail because they belong to the prior art or conventional art.
此外,本文中记载的技术特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,还可以在一个或多个实施例中以任意合适的方式组合。对于本领域的技术人员来说,易于理解与本文提供的实施例有关的方法的步骤或操作顺序还可以改变。附图和实施例中的任何顺序仅仅用于说明用途,并不暗示要求按照一定的顺序,除非明确说明要求按照某一顺序。Furthermore, technical features described herein, or steps in all methods or processes disclosed, except mutually exclusive features and/or steps, may be combined in any suitable manner in one or more embodiments. It will be readily understood by those skilled in the art that the steps or order of operations of the methods related to the embodiments provided herein may also be varied. Any order in the figures and examples is for illustration purposes only and does not imply that a certain order is required unless it is explicitly stated that a certain order is required.
本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,在合理情况下(不构成自相矛盾的情况下),均包括直接和间接连接(联接)。The serial numbers themselves, such as "first", "second", etc., for the components herein are only used to distinguish the described objects, and do not have any order or technical meaning. The "connection" and "connection" mentioned in the present application include both direct and indirect connections (connections) under reasonable circumstances (if no self-contradiction is constituted).
实施例一:Example 1:
如图1-3所示,本实施例的一种注拉吹成型集剪水口调温整体装置,包括调温装置1和剪刀装置2,调温装置1包括加热炉腔101和第一固定架,加热炉腔101固定于第一固定架上;所述剪刀装置2包括剪刀头201、带动剪刀头201升降的升降机构和第二固定架,升降机构设置于第二固定架上,剪刀头201设置于升降机构上;所述第二固定架设置于第一固定架上,剪刀头201对应的设置于加热炉腔101的下方。需要说明的是,加热炉腔101是由铝材质腔体的成熟技术,外围包裸发热圈进行加温,腔体内温度传递到瓶胚上;剪刀头201也是现有成熟产品,整组标准购买件,是通过气动,剪刀组(方形部分)有一部件V型开口的,往上动作时,推动剪刀手柄使用剪刀合起,下降退回时,剪刀自身弹力张开。As shown in Figures 1-3, an integral device for temperature regulation of an injection-stretch-blow molding integrated shear nozzle in this embodiment includes a temperature regulation device 1 and a scissors device 2. The temperature regulation device 1 includes a
本实用新型结构简单,成本低廉,调温装置1和剪刀装置2形成整体式,设备体积空间小,且轻,不占用空间,易于操作,调温装置1的加热炉腔101与剪刀装置2的剪刀头201可快速配合,剪刀头可以在升降机构的控制下实现上下动作,高低位置和行程可调节,方便与调温装置1配合使用,实现调温和剪水口同步,减短成型总周期,且调温工艺窗口更广。The utility model has the advantages of simple structure and low cost. The temperature adjusting device 1 and the scissors device 2 form an integral type, the equipment is small in volume and space, light in weight, does not occupy space, and is easy to operate. The
注拉吹:是指一步法注拉吹成型,即注射、拉伸、吹塑工序在一台设备上依次完成。设备是转盘式的,所有工位开合模动作是同步的。Injection stretch blow molding: refers to one-step injection stretch blow molding, that is, the injection, stretching and blow molding processes are completed in sequence on one equipment. The equipment is a turntable type, and the mold opening and closing actions of all stations are synchronized.
调温:是通过温度高低、时间两个参数控制调温效果。调温工位的时间范围由第一工位注塑成型瓶胚的工艺时间决定,本申请的剪水口动作不影响到瓶胚与炉腔的接触时间,在相同的注塑瓶胚时间内使得瓶胚与炉腔的接触时间更长,所以可调温的参数范围就更广。Temperature adjustment: It is to control the temperature adjustment effect through two parameters of temperature level and time. The time range of the temperature adjustment station is determined by the process time of the injection molding of the preform at the first station. The action of the nozzle in this application does not affect the contact time between the preform and the furnace cavity, and the preform can be made within the same injection preform time. The contact time with the furnace cavity is longer, so the parameter range of temperature adjustment is wider.
实施例二:Embodiment 2:
本实施例是在实施例一基础上做出的进一步改进,本实施例与实施例一的具体区别是:This embodiment is a further improvement made on the basis of Embodiment 1, and the specific differences between this embodiment and Embodiment 1 are:
本实施例中需要进一步说明的是,所述第一固定架包括第一底座102及通过多个第一连接柱103连接于第一底座102上方的第一支架104,加热炉腔101固定于第一支架104上,加热炉腔101的出口端向下设置,且第一支架104上设置有与加热炉腔101的出口端相对应的通孔,使得加热炉腔101的出口端不会受到第一支架104的阻碍,优选的,加热炉腔101的下端面可以与第一支架104的下端面在同一水平面上。It should be further explained in this embodiment that the first fixing frame includes a
实施例三:Embodiment three:
本实施例是在实施例一或实施例二基础上做出的进一步改进,本实施例与实施例一或实施例二的具体区别是:This embodiment is a further improvement made on the basis of Embodiment 1 or Embodiment 2. The specific differences between this embodiment and Embodiment 1 or Embodiment 2 are:
本实施例中需要进一步说明的是,通孔所对应的第一支架104下端设置有开口槽105,便于通过升降机构将剪刀头201上升至对应的开口槽105内,开口槽105为凹槽结构,当剪刀头201向上调解时,可以适配的位于开口槽105内,而剪刀头201刚好可以与加热炉腔101出口端相配合使用,使得剪刀头201的剪切更加完美。In this embodiment, it needs to be further explained that the lower end of the
实施例四:Embodiment 4:
本实施例是在实施例二或实施例三基础上做出的进一步改进,本实施例与实施例二或实施例三的具体区别是:This embodiment is a further improvement made on the basis of Embodiment 2 or Embodiment 3. The specific differences between this embodiment and Embodiment 2 or Embodiment 3 are:
本实施例中需要进一步说明的是,所述第二固定架包括连接于第一底座102上的第二连接柱202,如图1和图3所示,第二连接柱202设置有两个,升降机构包括第二支架203、设置于第一支架104下方的升降气缸204及设置于升降气缸204和第一支架104之间的升降支架205,第二支架203固定于第二连接柱202的中部,且第二支架203与两个第二连接柱202均固定连接,保证第二连接柱202的稳定性,升降气缸204固定于第二支架203上,升降气缸204的活塞杆与升降支架205固定连接,通过升降气缸204的活塞杆的调节来调整升降支架205的升降,升降支架205滑动连接于第二连接柱202上,具体的,两个第二连接柱202均贯穿升降支架205,使得升降支架205只可以沿着第二连接柱202的径向运动(即上下运动);所述剪刀头201固定于升降支架205上,随着升降支架205的运动实现剪刀头201的高度调节。In this embodiment, it should be further explained that the second fixing frame includes a second connecting
实施例五:Embodiment 5:
本实施例是在实施例四基础上做出的进一步改进,本实施例与实施例四的具体区别是:This embodiment is a further improvement made on the basis of the fourth embodiment, and the specific difference between this embodiment and the fourth embodiment is:
本实施例中需要进一步说明的是,所述第二固定架还包括第二底座206,第二连接柱202与第二底座206固定连接,第二底座206固定于第一底座102上。即第二连接柱202通过第二底座206与第一底座102相连接,这样可以实现调温装置1与剪刀装置2的组合和拆分,而不会相互影响,使得生产和维修更加方便,节约成本。It should be further explained in this embodiment that the second fixing frame further includes a
实施例六:Embodiment 6:
本实施例是在实施例二至实施例五中任一实施例基础上做出的进一步改进,本实施例与实施例二至实施例五中任一实施例的具体区别是:This embodiment is a further improvement made on the basis of any one of Embodiments 2 to 5. The specific differences between this embodiment and any one of Embodiments 2 to 5 are:
本实施例中需要进一步说明的是,所述加热炉腔101设置有多个,多个加热炉腔101均匀排布与第一支架103上,且每个加热炉腔101的下方均对应的设置有一个剪刀头201。多个加热炉腔101与多个剪刀头201相互配合,可以提高工作效率,同时节约整体的成本。It needs to be further explained in this embodiment that there are multiple
本实用新型不局限于上述可选实施方式,任何人在本实用新型的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是落入本实用新型权利要求界定范围内的技术方案,均落在本实用新型的保护范围之内。The present utility model is not limited to the above-mentioned optional embodiments, and anyone can draw other various forms of products under the inspiration of the present utility model. The technical solutions within the scope defined by the claims all fall within the protection scope of the present invention.
Claims (6)
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