CN211840451U - Sweeps clearance structure of numerical control gear shaping machine - Google Patents

Sweeps clearance structure of numerical control gear shaping machine Download PDF

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CN211840451U
CN211840451U CN202020381796.0U CN202020381796U CN211840451U CN 211840451 U CN211840451 U CN 211840451U CN 202020381796 U CN202020381796 U CN 202020381796U CN 211840451 U CN211840451 U CN 211840451U
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sieve plate
numerical control
control gear
waste
shaping machine
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阚世伟
宋征
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Laiwu Tailong Gear Co ltd
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Laiwu Tailong Gear Co ltd
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Abstract

本实用新型提供了一种数控插齿机的废屑清理结构,包括支撑腿和固定连接在支撑腿上的工作台,所述工作台中间设有一接料斗,接料斗下设有倾斜筛板和集液斗,所述筛板卡合在集液斗的上口上,筛板下边沿下设有废屑储箱,所述工作台的台面从四周向接料斗凹陷。本实用新型采用的技术方案,把数控插齿机加工过程中产生的废料和废液进行了有效的分离,然后又分别进行了有效的清理,整个清理过程非常流畅,不会对车间环境产生污染,减少了人工打扫的费用,更重要的,其不仅可以处理铁质的废料,而且还可以清理各种金属材质的废料。

Figure 202020381796

The utility model provides a scrap cleaning structure for a numerically controlled gear shaper, which comprises a support leg and a worktable fixedly connected to the support leg, a material receiving hopper is arranged in the middle of the worktable, and an inclined sieve plate and an inclined sieve plate are arranged under the material receiving hopper. A liquid collecting hopper, the sieve plate is clamped on the upper opening of the liquid collecting hopper, a waste storage box is arranged under the lower edge of the sieve plate, and the table surface of the worktable is recessed from the surrounding to the hopper. The technical scheme adopted by the utility model effectively separates the waste and waste liquid generated in the machining process of the numerical control gear shaping machine, and then carries out effective cleaning respectively. The whole cleaning process is very smooth and will not pollute the workshop environment. , reducing the cost of manual cleaning, and more importantly, it can not only handle iron scraps, but also clean various metal scraps.

Figure 202020381796

Description

一种数控插齿机的废屑清理结构A scrap cleaning structure of a CNC gear shaper

技术领域technical field

本实用新型涉及一种废屑清理结构,尤其是涉及一种数控插齿机的废屑清理结构。The utility model relates to a waste chip cleaning structure, in particular to a waste chip cleaning structure of a numerically controlled gear shaper.

背景技术Background technique

目前,数控插齿机是采用先进的数控系统及伺服电机控制圆周、径向进给的仪器。其以插齿刀作为刀具来加工齿轮、齿条等。插齿时,使用专用的插齿刀进行齿胚加工,该类刀具与齿轮具有相同的外形,利用刀具上齿牙部分形成刀口对工件进行切割。切割过程中,刀具沿工件轴线方向做直线往复运动以此实现刀具对工件的切削作用。同时,刀具与工件的多次无间隙啮合运动,工件表面逐步形成齿轮轮廓线。插齿机主要用于加工内齿轮和多联齿轮,在齿轮加工的过程中,会产生大量的金属废屑,这些废屑如果清理不及时,会影响甚至会损坏机器。At present, the CNC gear shaper is an instrument that adopts advanced CNC system and servo motor to control the circumferential and radial feed. It uses a gear shaper as a tool to process gears, racks, etc. When shaping gears, a special gear shaping cutter is used to process the tooth embryo. This type of cutter has the same shape as the gear, and uses the upper teeth of the cutter to form a knife edge to cut the workpiece. During the cutting process, the tool performs linear reciprocating motion along the axis of the workpiece to realize the cutting action of the tool on the workpiece. At the same time, the tool and the workpiece are engaged in multiple backlash-free motions, and the surface of the workpiece gradually forms a gear outline. Gear shapers are mainly used for processing internal gears and multi-stage gears. During the gear processing process, a large amount of metal waste will be generated. If these wastes are not cleaned in time, it will affect or even damage the machine.

中国专利CN 107971815 A公开了一种数控机床铁屑处理装置,包括底座,所述底座的上表面通过支撑腿与箱体的下表面固定连接,所述箱体内壁的下表面通过固定杆与驱动装置的下表面固定连接,所述驱动装置的正面与转轴的一端固定连接,所述转轴的表面套接有轴承,所述轴承的外缘通过牵引绳与活动块的右侧面固定连接,所述活动块的下表面与滑动装置的上表面固定连接,所述滑动装置开设在箱体内壁的下表面。该数控机床铁屑处理装置,通过电机、转盘、转轴、轴承、牵引绳、活动块、电动推杆、吸铁石、伸缩杆和弹簧之间的相互配合,从而不需要工作人员再手动清理铁屑,从而方便了工作人员的工作,提高了工作人员的工作效率。Chinese patent CN 107971815 A discloses a CNC machine tool iron filing device, comprising a base, the upper surface of the base is fixedly connected with the lower surface of the box body through the support legs, and the lower surface of the inner wall of the box is connected to the drive through the fixing rod The lower surface of the device is fixedly connected, the front surface of the driving device is fixedly connected to one end of the rotating shaft, the surface of the rotating shaft is sleeved with a bearing, and the outer edge of the bearing is fixedly connected to the right side of the movable block through the traction rope, so The lower surface of the movable block is fixedly connected with the upper surface of the sliding device, and the sliding device is opened on the lower surface of the inner wall of the box. The CNC machine tool iron scrap processing device does not need the staff to manually clean the iron scraps through the cooperation between the motor, the turntable, the rotating shaft, the bearing, the traction rope, the movable block, the electric push rod, the magnet, the telescopic rod and the spring. Thus, the work of the staff is facilitated and the work efficiency of the staff is improved.

上述专利提供的技术方案中,采用磁铁对铁屑具有磁吸的功能对铁屑进行归集,但是现在加工的齿轮的材质,不仅仅是铁质的,很大一部分是不具有磁吸性的金属合金的,所以,对这些金属合金材质的工件加工后产生的废屑,并不能得到有效的解决。In the technical solution provided by the above-mentioned patent, the iron filings are collected by using magnets that have the function of magnetically attracting them. However, the materials of the gears processed now are not only iron, but a large part of them are not magnetically attractive. Metal alloys, therefore, the waste generated after the processing of these metal alloy workpieces cannot be effectively solved.

实用新型内容Utility model content

针对现有技术存在的不足,本实用新型的目的是提供一种数控插齿机的废屑清理结构,其不仅对所有材质的废屑都能清理,而且还可以实现料、液的分别清理和运输。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a waste chip cleaning structure of a numerically controlled gear shaper, which can not only clean the waste chips of all materials, but also can realize the separate cleaning and cleaning of materials and liquids. transportation.

本实用新型的上述目的是通过以下技术方案得以实现的:The above-mentioned purpose of the present utility model is achieved through the following technical solutions:

一种数控插齿机的废屑清理结构,包括支撑腿和固定连接在支撑腿上的工作台,所述工作台中间设有一接料斗,接料斗下设有倾斜筛板和集液斗,所述筛板卡合在集液斗的上口上,筛板下边沿下设有废屑储箱。A scrap cleaning structure of a numerically controlled gear shaper includes a support leg and a worktable fixedly connected to the support leg, a hopper is arranged in the middle of the worktable, and an inclined sieve plate and a liquid collection hopper are arranged under the hopper. The sieve plate is clamped on the upper opening of the liquid collecting bucket, and a waste storage box is arranged under the lower edge of the sieve plate.

通过采用以上的技术方案,由于采用了在接料斗下设置一倾斜筛板的方案,使废料和废液得以通过筛板进行分离,初步实现料液分离后,再分别对料液进行清理,从筛板过滤后的滤液进入集液斗,然后排掉或者回收处理,筛板上部的废渣从筛板上滑到废屑储箱中,再进行进一步的处理, 这种技术方案可以有效的实现料、液的分离和处理。By adopting the above technical solution, because of adopting the solution of setting an inclined sieve plate under the hopper, the waste and waste liquid can be separated through the sieve plate. The filtrate filtered by the sieve plate enters the liquid collecting hopper, and then is discharged or recycled. The waste residue on the upper part of the sieve plate slides from the sieve plate to the waste storage tank for further treatment. This technical solution can effectively realize the , liquid separation and treatment.

进一步的,所述工作台的台面从四周向接料斗凹陷。Further, the table surface of the workbench is concave toward the hopper from all around.

通过采用以上的技术方案,使工作台的台面形成中间凹陷的结构,加工工件过程中产生的废料和废液顺着台面凹陷形成的斜度顺畅的流入接料斗中,防止了料液的堆积。By adopting the above technical solutions, the table surface of the worktable forms a structure with a middle depression, and the waste and waste liquid generated during the processing of the workpiece smoothly flow into the hopper along the slope formed by the depression of the table surface, preventing the accumulation of material and liquid.

进一步的,所述的集液斗螺栓固定连接在工作台底部。Further, the liquid collecting bucket is bolted and connected to the bottom of the workbench.

通过采用上述的技术方案,由于采用了螺栓固定,一方面使集料斗和工作台紧密连接,这样可以避免料液的飞溅,防止泡沫滴漏现象,进而污染车间环境,另一方面,采用螺栓固定也可以方便对集液斗进行拆卸安装。By adopting the above technical solution, due to the use of bolt fixing, on the one hand, the collecting hopper and the worktable are tightly connected, which can avoid the splash of the material liquid, prevent the phenomenon of foam dripping, and then pollute the workshop environment. The liquid collecting bucket can be easily disassembled and installed.

进一步的,所述的筛板上部设有卡槽,卡槽与接料斗卡合。Further, the upper part of the sieve plate is provided with a clamping groove, and the clamping groove is engaged with the material receiving hopper.

通过采用上述的技术方案,在筛板上设置卡槽,使其与接料斗卡合,这样不仅可以通过卡槽固定筛板,而且还可以减少筛板和接料斗之间产生空隙,从而使废液和废料从缝隙中流出。By adopting the above-mentioned technical solution, the sieve plate is provided with a card slot to be engaged with the hopper, so that the sieve plate can not only be fixed by the card slot, but also can reduce the gap between the sieve plate and the hopper, so that the waste Fluid and waste flow out of the crevices.

进一步的,所述筛板两侧设有挡板。Further, baffle plates are provided on both sides of the sieve plate.

通过采用以上的技术资料,在筛板两侧设置挡板,可以防止料液从筛板上溅出,污染车间环境。By adopting the above technical data and setting baffles on both sides of the sieve plate, the material liquid can be prevented from splashing from the sieve plate and polluting the workshop environment.

进一步的,所述集液斗的底部设有废水管。Further, a waste water pipe is provided at the bottom of the liquid collecting hopper.

通过采用上述的技术方案,在集液斗的底部设置废水管,可以使废水通过废水管从集液斗中流出,方便对废水的回收或清理。By adopting the above technical solution, a waste water pipe is arranged at the bottom of the liquid collecting hopper, so that the waste water can flow out from the liquid collecting hopper through the waste water pipe, which is convenient for the recovery or cleaning of the waste water.

进一步的,所述筛板的下沿为弧形过渡设置。Further, the lower edge of the sieve plate is arranged in an arc-shaped transition.

通过采用上述的技术方案,由于在筛板的下沿设置弧形过渡设置,使筛板上的废料可以顺畅的滑入废屑储箱,不会产生阻滞,影响废屑的处理。By adopting the above technical solution, since the arc-shaped transition arrangement is arranged on the lower edge of the sieve plate, the waste on the sieve plate can smoothly slide into the waste storage box, and no blockage is generated, which affects the disposal of the waste.

进一步的,所述废屑储箱底部设有四个车轮。Further, the bottom of the waste storage tank is provided with four wheels.

通过采用上述的技术方案,由于设置了车轮,可以方便废屑的运输。By adopting the above-mentioned technical solution, the transportation of waste can be facilitated due to the provision of wheels.

进一步的,所述废屑储箱设有扶手。Further, the waste storage box is provided with a handrail.

通过采用上述的技术方案,设置扶手可以通过推拉开运输废屑储箱中的废屑,省时省力。By adopting the above technical solution, the provision of the handrail can push and pull the waste in the transport waste storage box, which saves time and effort.

综上所述,本实用新型包括以下有益技术效果:To sum up, the present utility model includes the following beneficial technical effects:

1.本实用新型采用的技术方案,把数控插齿机加工过程中产生的废料和废液通过筛板进行了有效的分离,然后又通过集液斗和废屑储箱对废液和废渣进行了分别清理,本实用新型采用的技术方案不仅可以清理铁质的废料,而且还可以清理各种金属材质的废料。1. The technical scheme adopted by the present utility model effectively separates the waste and waste liquid produced in the machining process of the CNC gear shaping machine through the sieve plate, and then separates the waste liquid and waste residue through the liquid collecting hopper and the waste storage tank. In order to clean up separately, the technical solution adopted by the utility model can not only clean up iron wastes, but also clean up various metal wastes.

2.本实用新型采用的技术方案,废液废料的清理过程非常顺畅,不会产生阻滞问题,而且运输方便,省时省力。2. The technical solution adopted by the utility model, the cleaning process of waste liquid waste is very smooth, no blocking problem occurs, and the transportation is convenient, saving time and effort.

3.本实用新型采用的技术方案,减少了废渣和废液对加工车间的污染,保护了车间环境,减少了人员打扫产生的费用。3. The technical scheme adopted by the utility model reduces the pollution of waste residue and waste liquid to the processing workshop, protects the workshop environment, and reduces the cost of personnel cleaning.

附图说明Description of drawings

图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图中,1、支撑腿;2、工作台;3、接料斗;4、集液斗;5、筛板;6、废水管;7、废屑储箱;8、车轮;9、扶手;10、挡板。In the figure, 1. Support legs; 2. Workbench; 3. Receiving hopper; 4. Liquid collecting hopper; 5. Sieve plate; 6. Waste water pipe; 7. Waste storage tank; 8. Wheels; 9. Handrail; 10 , baffle.

具体实施方式Detailed ways

以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.

参照图1,为本实用新型公开了一种数控插齿机的废屑清理结构,包括支撑腿1和固定连接在支撑腿1上的工作台2,工作台2的台面从四周向接料斗3凹陷,接料斗3设置在工作台2的中间,这样进入工作台2的废液或废料就可以从工作台2的台面滑入到接料斗3中,接料斗3下设有倾斜筛板5,筛板5下面为集液斗4,筛板5卡合在集液斗4的上口上,筛板5下边沿下设有废屑储箱7;废屑储箱7底部设有四个车轮8;废屑储箱7设有扶手9;集液斗4通过螺栓固定连接在工作台2底部;筛板5上部设有卡槽;筛板5两侧设有挡板10;集液斗4的底部设有废水管6;筛板5的下沿设有弧形过渡设置,这样就可以使废液顺利的滑下,不会出现阻滞现象。Referring to FIG. 1 , the utility model discloses a waste cleaning structure of a numerically controlled gear shaper, including a support leg 1 and a worktable 2 fixedly connected to the support leg 1 , and the worktable 2 has a table surface from all around to the hopper 3 Recessed, the hopper 3 is arranged in the middle of the workbench 2, so that the waste liquid or waste entering the workbench 2 can slide into the hopper 3 from the table surface of the workbench 2. The hopper 3 is provided with an inclined screen 5. The bottom of the sieve plate 5 is the liquid collecting bucket 4, the sieve plate 5 is clamped on the upper opening of the liquid collecting bucket 4, and the lower edge of the sieve plate 5 is provided with a waste storage box 7; the bottom of the waste storage box 7 is provided with four wheels 8 The waste storage box 7 is provided with a handrail 9; the liquid collecting bucket 4 is fixedly connected to the bottom of the workbench 2 by bolts; the upper part of the sieve plate 5 is provided with a clamping groove; The bottom is provided with a waste water pipe 6; the lower edge of the sieve plate 5 is provided with an arc-shaped transition arrangement, so that the waste liquid can slide down smoothly without blocking phenomenon.

本实施方式的实施原理为:数控插齿机加工过程中产生的废屑及其冷却加工工件过程中使用的冷却液,通过凹陷的工作台2,进入接料斗3中,然后从接料斗3落到筛板5上,冷却液进入下面的集液斗4,集液斗4中的废液从废水管6流出进行回收或处理,废屑从倾斜的筛板5上滑下,滑入废屑储箱7中,等废屑储箱7中的料渣盛满时,进行运输清理即可。The implementation principle of this embodiment is as follows: the waste chips generated in the machining process of the CNC gear shaping machine and the cooling liquid used in the process of cooling and machining the workpiece pass through the recessed worktable 2 into the hopper 3 , and then drop from the hopper 3 . On the sieve plate 5, the cooling liquid enters the liquid collecting hopper 4 below, the waste liquid in the liquid collecting hopper 4 flows out from the waste water pipe 6 for recovery or treatment, and the waste chips slide down from the inclined sieve plate 5 and slide into the waste chips. In the storage tank 7, when the slag in the waste storage tank 7 is full, it can be transported and cleaned.

本具体实施方式为本实用新型的较佳实施方式,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。This specific embodiment is the preferred embodiment of the present invention, and does not limit the scope of protection of the present invention, therefore: all equivalent changes made according to the structure, shape, and principle of the present invention shall be covered by the present invention. within the scope of protection of the utility model.

Claims (9)

1. The scrap cleaning structure of the numerical control gear shaping machine is characterized by comprising supporting legs (1) and a workbench (2) fixedly connected onto the supporting legs (1), wherein a material receiving hopper (3) is arranged in the middle of the workbench (2), an inclined sieve plate (5) and a liquid collecting hopper (4) are arranged below the material receiving hopper (3), the sieve plate (5) is clamped on an upper opening of the liquid collecting hopper (4), and a scrap storage box (7) is arranged below the lower edge of the sieve plate (5).
2. The scrap cleaning structure of a numerical control gear shaping machine according to claim 1, wherein the table top of the working table (2) is recessed from the periphery to the receiving hopper (3).
3. The scrap cleaning structure of a numerical control gear shaping machine according to claim 1, wherein: the liquid collecting hopper (4) is fixedly connected to the bottom of the workbench (2) through bolts.
4. The scrap cleaning structure of a numerical control gear shaping machine according to claim 1, wherein: the upper part of the sieve plate (5) is provided with a clamping groove.
5. A scrap removal structure for a numerical control gear shaping machine according to claim 4, wherein the screen plate (5) is provided with baffles (10) on both sides.
6. A scrap removal arrangement for a numerical control gear shaping machine according to claim 1, wherein the bottom of the liquid collecting hopper (4) is provided with a waste pipe (6).
7. The scrap cleaning structure of a numerical control gear shaping machine according to claim 1, wherein: the lower edge of the sieve plate (5) is in arc transition arrangement.
8. A scrap removal structure for a numerical control gear shaping machine according to claim 1, wherein four wheels (8) are provided at the bottom of the scrap storage tank (7).
9. A scrap cleaning arrangement for a numerical control gear shaping machine according to claim 1, characterised in that the scrap storage tank (7) is provided with a handrail (9).
CN202020381796.0U 2020-03-23 2020-03-23 Sweeps clearance structure of numerical control gear shaping machine Expired - Fee Related CN211840451U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115847175A (en) * 2023-01-06 2023-03-28 杭州华海齿轮机械有限公司 Metal waste cleaning device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115847175A (en) * 2023-01-06 2023-03-28 杭州华海齿轮机械有限公司 Metal waste cleaning device
CN115847175B (en) * 2023-01-06 2023-08-11 杭州华海齿轮机械有限公司 Metal waste cleaning device

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