CN211839494U - A production line for washing and moisturizing Chinese herbal medicines - Google Patents
A production line for washing and moisturizing Chinese herbal medicines Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于中药生产技术领域,具体涉及一种中药材洗药润药生产线。The utility model belongs to the technical field of traditional Chinese medicine production, in particular to a production line for washing and moisturizing Chinese medicinal materials.
背景技术Background technique
对于三七、人参等根茎类中药,在做成中药饮片的加工过程中,需要先对中药原料进行清洗,然后进行润药,润药完成后再进行切片,最后干燥处理。目前的洗药装置和润药装置都是分离的,大多采用滚筒式洗药装置,中药材在滚筒式洗药装置内转动的过程中,由于中药材与滚筒内壁的碰撞摩擦、中药材之间的相互碰撞摩擦以及中药材之间混杂的沙石与中药材也会碰撞摩擦,容易造成中药材的破损,而中药材洗干净后还需要人工进行收药,沥水,最后人工放至润药装置中进行润药。工作人员工作量大,从洗药、沥水到润药整个流程耗费时间长。For rhizome Chinese medicines such as Panax notoginseng and ginseng, in the process of making Chinese medicine decoction pieces, the raw materials of the Chinese medicine need to be cleaned first, then moistened, and then sliced and finally dried. The current medicine washing device and the medicine moistening device are separated, and most of them use a drum type washing device. During the rotation of the Chinese herbal medicine in the drum type medicine washing device, due to the collision and friction between the Chinese herbal medicine and the inner wall of the drum, between the Chinese herbal medicine The collision and friction between the traditional Chinese medicinal materials and the mixed sand and stones between the Chinese medicinal materials and the Chinese medicinal materials will also collide and rub, which is easy to cause the damage of the Chinese medicinal materials. In the moisturizing medicine. The workload of the staff is heavy, and the whole process from washing the medicine, draining the water to moisturizing the medicine takes a long time.
实用新型内容Utility model content
本实用新型的目的是克服现有技术中存在的洗药润药耗费时间长,中药材在洗的过程中容易破损的缺陷,提供一中对中药材清洗过程轻柔且清洗效果好,洗药润药流程衔接连续、最大限度减小洗药润药工艺时间的中药材洗药润药生产线。The purpose of the utility model is to overcome the defects in the prior art that it takes a long time to wash and moisten the medicine, and the traditional Chinese medicinal materials are easily damaged during the washing process. The Chinese herbal medicine washing and moistening production line is connected with continuous medicine process and minimizes the process time of washing and moistening medicine.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种中药材洗药润药生产线,其特征在于:包括依次设置的上料机构、洗药装置、冲洗吹风机构、分盘机构以及润药机;所述上料机构包括上料带以及设置在所述上料带上方的吸尘器;所述洗药装置包括洗药池、毛刷机构以及设置在所述洗药池内的超声波发射器;所述上料带的后端通过与其搭接的倾斜导料板连接至所述洗药池;所述毛刷机构包括毛刷外壳、安装在所述毛刷外壳上的刷洗电机、与所述刷洗电机的输出轴同轴连接的第二螺旋毛刷、与所述第二螺旋毛刷通过万向铰连接的第一螺旋毛刷,所述第二螺旋毛刷水平设置在所述洗药池内,所述第一螺旋毛刷从所述洗药池内向后上方倾斜设置;所述第二螺旋毛刷的上部位于所述毛刷外壳内,第二螺旋毛刷的最外缘与所述毛刷外壳相接触;所述第二螺旋毛刷的最上端对应的毛刷外壳处具有出料口;所述冲洗吹风机构包括第一传送带,所述第一传送带的前端位于所述出料口的正下方;所述第一传送带的上方依次设置有喷水头和吹风头;所述分盘机构包括第二传送带和人工逐个放至所述第二传送带前端的托盘;所述第二传送带的前端位于所述第一传送带的最下方,中药材从第一传送带掉落到所述托盘内;所述第二传送带的后端延伸至所述润药机的进料门处;所述润药机包括润药机外壳以及从所述润药机的进料门延伸至其出料门处的无动力滚筒线;所述上料带、第一传送带和第二传送带均为镂空传送带。A production line for washing and moisturizing Chinese medicinal materials, which is characterized in that it includes a feeding mechanism, a washing device, a flushing and blowing mechanism, a plate-distributing mechanism and a moisturizing machine, which are arranged in sequence; the feeding mechanism includes a feeding belt and a The vacuum cleaner above the feeding belt; the medicine washing device includes a medicine washing pool, a brush mechanism and an ultrasonic transmitter arranged in the washing medicine pool; The material plate is connected to the washing medicine pool; the brush mechanism includes a brush casing, a brushing motor mounted on the brush casing, a second spiral brush coaxially connected with the output shaft of the brushing motor, The first helical brush is connected with the second helical brush through a universal hinge, the second helical brush is horizontally arranged in the medicine washing tank, and the first helical brush goes from the inside of the washing medicine basin to the The upper part of the second spiral brush is located in the brush shell, and the outermost edge of the second spiral brush is in contact with the brush shell; the uppermost end of the second spiral brush There is a discharge port at the corresponding brush shell; the flushing and blowing mechanism includes a first conveyor belt, and the front end of the first conveyor belt is located directly below the discharge port; the top of the first conveyor belt is sequentially provided with water spray head and blowing head; the disc separating mechanism includes a second conveyor belt and trays manually placed to the front end of the second conveyor belt one by one; The conveyor belt falls into the tray; the rear end of the second conveyor belt extends to the feeding door of the moistening machine; the moistening machine includes a moisturizing machine shell and a feed from the moistening machine The door extends to the unpowered roller line at its discharge door; the feeding belt, the first conveyor belt and the second conveyor belt are all hollow conveyor belts.
进一步地,所述润药机还包括连接至其内腔的真空泵、蒸汽管以及压力计。Further, the medicine moistening machine also includes a vacuum pump, a steam pipe and a pressure gauge connected to its inner cavity.
进一步地,还包括抽水泵和过滤器;所述抽水泵进水端与所述洗药池的底部管道连接,出水端与所述过滤器的下部管道连接,所述过滤器的上部与洗药池管道连接。Further, it also includes a suction pump and a filter; the inlet end of the suction pump is connected to the bottom pipeline of the washing pool, the outlet end is connected to the lower pipeline of the filter, and the upper part of the filter is connected to the washing medicine Pool pipe connection.
进一步地,所述托盘为上开口的方筐,所述托盘的底面上分布有多个向上凸出的支撑柱和多个漏水孔。Further, the tray is a square basket with an upper opening, and a plurality of upwardly protruding support columns and a plurality of water leakage holes are distributed on the bottom surface of the tray.
进一步地,所述第一螺旋毛刷包括螺旋杆和固定在所述螺旋杆外缘的刷毛,所述第二螺旋毛刷与所述第一螺旋毛刷结构相同。Further, the first helical brush includes a helical rod and bristles fixed on the outer edge of the helical rod, and the second helical brush has the same structure as the first helical brush.
进一步地,所述第一螺旋毛刷包括光杆和螺旋固定在所述光杆上的刷毛。Further, the first spiral bristle brush includes a polished rod and bristles spirally fixed on the polished rod.
更进一步地,所述第二传送带与所述无动力滚筒线位于同一水平线上。Further, the second conveyor belt and the unpowered drum line are located on the same horizontal line.
本实用新型的一种中药材洗药润药生产线的有益效果是:The beneficial effects of the production line for washing and moisturizing Chinese medicinal materials of the utility model are as follows:
1、对叶片、灰尘、沙石和泥块采用不同的方式、分步进行清洗,且联合使用超声波振动清洗和毛刷轻柔的刷洗,不但刷洗干净而且不会对中药材造成破损伤害。洗药润药过程连续,只需人工将托盘放在第二传送带上即可自动将中药材装在托盘内,大大减小了工人的劳动强度。1. Use different methods and step-by-step cleaning for leaves, dust, sand and mud, and combine ultrasonic vibration cleaning and gentle brushing with a brush, which not only cleans but also does not cause damage to Chinese herbal medicines. The process of washing and moisturizing medicine is continuous, and the traditional Chinese medicinal materials can be automatically loaded in the tray by manually placing the tray on the second conveyor belt, which greatly reduces the labor intensity of workers.
2、润药机内待润药的托盘的进料和润药完成后的托盘的出料同时进行,大大缩短了进料和出料的总时间,可结合洗药装置的洗药效率、润药机每次润药的时间以及进出料时间,设置润药机的无动力滚筒线的长度;保证洗药装置和润药机协同工作。2. The feeding of the tray to be moistened and the discharging of the tray after moistening are carried out at the same time, which greatly shortens the total time of feeding and discharging. It can be combined with the washing efficiency and moisturizing efficiency of the washing device. The length of the unpowered drum line of the medicine machine is set for the time of each moistening of the medicine machine and the feeding and discharging time; to ensure that the medicine washing device and the medicine moistening machine work together.
3、托盘上设置支撑柱和漏水孔能够保证中药材的各个方向都能够充分和蒸汽接触,实现均匀润药。3. The support columns and water leakage holes are arranged on the tray to ensure that all directions of the Chinese herbal medicine can be fully contacted with steam to achieve uniform moisturizing.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1是本实用新型实施例的中药材洗药润药生产线整体结构图;Fig. 1 is the overall structure diagram of the production line of Chinese herbal medicines for washing and moisturizing medicines according to the embodiment of the present utility model;
图2是本实用新型实施例的洗药装置机构图;Fig. 2 is the mechanism diagram of the medicine washing device according to the embodiment of the present invention;
图3是本实用新型实施例的润药机结构图;Fig. 3 is the structure diagram of the medicine moistening machine of the embodiment of the present utility model;
图4是本实用新型实施例的托盘结构图;Fig. 4 is the tray structure diagram of the embodiment of the present utility model;
图5是本实用新型实施例的第一螺旋毛刷的一种实施方式。FIG. 5 is an embodiment of the first spiral brush according to the embodiment of the present invention.
图中:1、上料带,2、吸尘器,3、倾斜导料板,4、洗药池,5、超声波发射器,6、毛刷外壳,61、出料口,7、刷洗电机,8、第一螺旋毛刷,81、螺旋杆,82、刷毛,9、第二螺旋毛刷,10、第一传送带,11、喷水头,12、吹风头,13、第二传送带,14、托盘,141、支撑柱,142、漏水孔,15、润药机,151、进料门,152、润药机外壳,153、出料门,154、无动力滚筒线,155、真空泵,156、蒸汽管,157、压力计,16、抽水泵,17、过滤器。In the picture: 1. Feeding belt, 2. Vacuum cleaner, 3. Inclined guide plate, 4. Washing tank, 5. Ultrasonic transmitter, 6. Brush shell, 61. Outlet, 7. Brush motor, 8 , The first spiral brush, 81, the screw rod, 82, the bristles, 9, the second spiral brush, 10, the first conveyor belt, 11, the water spray head, 12, the hair dryer, 13, the second conveyor belt, 14, the tray , 141, support column, 142, leak hole, 15, moisturizing machine, 151, feeding door, 152, moisturizing machine shell, 153, discharging door, 154, unpowered roller line, 155, vacuum pump, 156, steam Tube, 157, pressure gauge, 16, pump, 17, filter.
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The present utility model will now be described in further detail in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.
如图1-图5所示的本实用新型的一种中药材洗药润药生产线的具体实施例,包括依次设置的上料机构、洗药装置、冲洗吹风机构、分盘机构以及润药机15。As shown in Figures 1-5, a specific embodiment of a Chinese medicinal material washing and moistening production line of the present utility model includes a feeding mechanism, a washing device, a flushing and blowing mechanism, a plate dividing mechanism and a moistening machine arranged in sequence. 15.
上料机构包括上料带1以及设置在上料带1上方的吸尘器2;上料带1为镂空状结构,根茎类的中药材倒在上料带1的前端,镂空的上料带1相当于一个筛网将小颗粒的泥块、石子等漏下,在中药材向后运送的过程中吸尘器2将中药材中的叶片、根须和灰尘等轻的杂物吸走,除去大部分混在在中药材中间的杂质。The feeding mechanism includes a
结合图1和图2,洗药装置包括洗药池4、毛刷机构以及设置在洗药池4内的超声波发射器5;上料带1的后端通过与其搭接的倾斜导料板3连接至洗药池4;倾斜导料板3的两侧具有防止中药材从侧面掉落的护板,使中药材能够精确掉入洗药池4中。1 and 2, the medicine washing device includes a
本实施例中采用两段毛刷串联且只用一个电机驱动的方式实现对中药材的刷洗和运送;毛刷机构包括毛刷外壳6、安装在毛刷外壳6上的刷洗电机7、与刷洗电机7的输出轴同轴连接的第二螺旋毛刷9、与第二螺旋毛刷9通过万向铰连接的第一螺旋毛刷8,第一螺旋毛刷8水平设置在洗药池4内,第二螺旋毛刷9从洗药池4内向后上方倾斜设置;第二螺旋毛刷9的上部位于毛刷外壳6内,第二螺旋毛刷9的最外缘与毛刷外壳6相接触;第二螺旋毛刷9的最上端对应的毛刷外壳6处具有出料口61;毛刷外壳6可以固定在洗药池4的壁上,第一螺旋毛刷8的一端转动连接在洗药池4的内壁上,另一端通过万向铰链连接第二螺旋毛刷9,实现两个毛刷之间的传动。如图5所示的第一螺旋毛刷8的一种实施方式,第一螺旋毛刷8包括螺旋杆81和固定在螺旋杆81外缘的刷毛82,第二螺旋毛刷9与第一螺旋毛刷8结构相同。第一螺旋杆81也可以在光杆上螺旋固定安装刷毛82,要求刷毛82的硬度要能够满足螺旋运送中药材的要求。In this embodiment, two sections of brushes are connected in series and only one motor is used to realize the brushing and transportation of Chinese medicinal materials; the brush mechanism includes a
洗药池4内的中药材通过超声波发射器5发射的超声波振动清洗中药材,同时第一螺旋毛刷8不断将中药材带入其螺旋内,向第二螺旋毛刷9端运送,第二螺旋毛刷9不断将中药材卷入其螺旋内,边刷洗中药材边向上运送中药材,最终从出料口61落出。为了防止中药材在向上运送的过程中掉落,将第二螺旋毛刷9设置在毛刷外壳6内。The Chinese medicinal materials in the
冲洗吹风机构包括第一传送带10,第一传送带10的前端位于出料口61的正下方;第一传送带10的上方依次设置有喷水头11和吹风头12。第一传送带10下设置有接水槽,对水进行回收。中药材从毛刷外壳6的出料后掉落到第一传送带10上,喷水头11对刷洗后还可能沾有泥土的中药材进行冲洗,然后吹风头12将沾有较多水的中药材上的水吹落,保证中药材不再滴水。The flushing and blowing mechanism includes a
分盘机构包括第二传送带13和人工逐个放至第二传送带13前端的托盘14;第二传送带13的前端位于第一传送带10的最下方,中药材从第一传送带10掉落到托盘14内,第二传送带13的后端延伸至润药机15的进料门151处。The tray separation mechanism includes a
上料带1、第一传送带10和第二传送带13均为镂空传送带。上料带1下方具有收集槽,第一传送带10和第二传送带13下方具有集水槽。The feeding
润药机15包括润药机外壳152以及从润药机15的进料门151延伸至其出料门153处的无动力滚筒线154,还包括连接至其内腔的真空泵155、蒸汽管156以及压力计157。图,3中的润药机15设置了两排无动力滚筒线154,为了使工人在洗药润药工艺衔接时更省力,其实可以设置一排无动力滚筒线154,使第二传送带13与无动力滚筒线154位于同一水平线上,工人只需稍微推动托盘14或者移动托盘14就可将托盘14从第二传送带13上转移到无动力滚筒上,只需将润药机15做成长条形,即可同时完成多个托盘14内的中药材的润药。The
托盘14的结构如图4所示,托盘14为上开口的方筐,托盘14的底面上分布有多个向上凸出的支撑柱141和多个漏水孔142。支撑柱141能够将中药材撑起,保证中药材各部位都能充分与蒸汽接触,实现均匀润药。另外漏水孔142保证蒸汽凝结的水滴能够及时落下。The structure of the
为了对洗药池4内的水循环利用,还设置有抽水泵16和过滤器17;抽水泵16进水端与洗药池4的底部管道连接,出水端与过滤器17的下部管道连接,过滤器17的上部与洗药池4管道连接,洗药池4的与抽水泵16连接的出水端设置一个过滤网,以免大的杂质被吸入抽水泵16,除此以外洗药池4底部还应设置出水口和排污口。In order to recycle the water in the
基于本实用新型实施例的生产线的中药材洗药润药工艺为:The Chinese herbal medicine washing and moisturizing process based on the production line of the embodiment of the present utility model is:
S1、将中药材倒在上料带1的前部,在向后运送的过程中通过吸尘器2将中药材中较轻的叶片、尘土吸走,同时部分碎石等重的杂质从上料带1的镂空中漏下;S1. Pour the Chinese medicinal materials on the front of the feeding
S2、中药材随倾斜导料板3落入洗药池4中,超声波发射器5的超声振动对中药材进行清洗,同时中药材落入第一螺旋毛刷8内,随第一螺旋毛刷8依次向后运动,继而随第二螺旋毛刷9螺旋向上运动,最后从毛刷外壳6的出料口61落到第一传送带10上,第一螺旋毛刷8和第二螺旋毛刷9在传送中药材的同时,对中药材上结块的泥土进行刷洗;S2. The Chinese medicinal material falls into the
S3、中药材在第一传送带10上向后运动的过程中经过喷水头11的冲洗进一步冲去被刷洗后的中药材上的泥土,然后在第一传送带10上沥水,再通过吹风头12对中药材稍微吹干,保证中药材不会滴水;S3. During the backward movement of the Chinese medicinal material on the
S4、人工放置在第二传送带13上托盘14,第二传送带13做间歇运动,第一传送带10上的中药材被落入托盘14中;S4, manually placing the
S5、人工将靠近润药机15的进料门151的托盘14内的中药摊平,中药尽量无叠放,然后将托盘14逐个放上无动力滚筒线154,S5, manually spread the traditional Chinese medicine in the
S6、当无动力滚筒线154上托盘14放满后,关闭润药机15的进料门151和出料门153;打开真空泵155对润药机15抽真空,通过压力计157监测真空度;抽真空达到合适值后,打开蒸汽管156向润药机15内通入蒸汽一定时间;润药完成后,打开进料门151和出料门153,从进料门151推入一个待润料托盘14,从出料门153就会被推出一个润料完成的托盘14。S6, when the
本实用新型对叶片、灰尘、沙石和泥块采用不同的方式、分步进行清洗,且联合使用超声波振动清洗和毛刷轻柔的刷洗,不但刷洗干净而且不会对中药材造成破损伤害。洗药润药过程连续,只需人工将托盘14放在第二传送带13上即可自动将中药材装在托盘14内,大大减小了工人的劳动强度。The utility model uses different methods and steps to clean the leaves, dust, sand and mud, and uses the ultrasonic vibration cleaning and the gentle brushing of the brush in combination, which not only cleans but also does not cause damage to the traditional Chinese medicine. The process of washing and moisturizing the medicine is continuous, and the traditional Chinese medicinal materials can be automatically loaded in the
润药机15内待润药的托盘14的进料和润药完成后的托盘14的出料同时进行,大大缩短了进料和出料的总时间,可综合结合洗药装置的洗药效率、润药机15每次润药的时间以及进出料时间,设置润药机15的无动力滚筒线154的长度;保证洗药装置和润药机15协同工作。The feeding of the
应当理解,以上所描述的具体实施例仅用于解释本实用新型,并不用于限定本实用新型。由本实用新型的精神所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之中。It should be understood that the specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or changes derived from the spirit of the present invention are still within the protection scope of the present invention.
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