CN211829487U - Automatic crimping equipment of subassembly - Google Patents

Abstract

The utility model discloses an automatic crimping equipment for components, which comprises a first equipment machine and a second equipment machine. The second equipment machine is provided with a servo wire stripping mechanism, a crimping wire feeding mechanism, a wire clamping mechanism and a crimping mechanism. mechanism. The beneficial effects of the utility model are: the automatic crimping equipment for components provided by the utility model only needs one person to operate, saving labor, the working time of the whole machine is 6s, which greatly saves the manual operation time, the efficiency is high, and Mass production, high economic efficiency, servo program stripping core wire, zero cutting, high precision, convenient adjustment, strong versatility, vacuum device recycling waste, convenient and tidy, guarantee 6s qualified, vibrating plate feeding, reversing mechanism feeding , saves a lot of time.

Description

A component automatic crimping equipment

technical field

The utility model relates to the technical field of automatic crimping, in particular to an automatic crimping device for components.

Background technique

Now the process of removing the head of the power cord is as follows: 1. Strip the core wire at the head of the power cord; 2. Put the component in the positioning mold; 3. Insert the core wire into the component; 4. Crimp; The component is taken out of the mold;

However, this method has many processes, long manual processing time, and a lot of instability. The length of the manually stripped core wire is different, and it is difficult to control uniformity. Moreover, the stripped core wire can easily break the copper wire, and the components must be placed in the mold. It must be put in place, otherwise the crimping is prone to safety accidents. The core wire is inserted into the assembly, which will cause the phenomenon of floating wire. The depth of the core wire inserted into the assembly is also inconsistent, which is prone to bottleneck processes, low production efficiency, unstable manual work, and prone to scrapping. , resulting in high production costs, long operation time, and high labor intensity of workers.

Utility model content

The purpose of the present invention is to provide an automatic crimping device for components to solve the problems raised in the above-mentioned background art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic component crimping equipment, including a first equipment machine and a second equipment machine, the second equipment machine is provided with a servo wire stripping mechanism, a pressure Transfer wire mechanism, wire clamping mechanism and crimping mechanism;

The servo wire stripping mechanism is arranged on the right side of the upper end of the second equipment table, the lower end of the servo wire stripping mechanism is provided with a mounting plate connected to the second equipment table, and the two sides of the upper end of the mounting plate are symmetrically arranged. There is a first linear slide rail, the upper ends of the two first linear slide rails are provided with mounting brackets, the rear ends of the two first linear slide rails are provided with a first servo motor, and the mounting brackets are far away from The front end of the first servo motor is connected with the blade mounting frame through the fifth linear slide rail, the blade mounting frame is provided with a blade mechanism on one side, the rear end of the blade mechanism is provided with a vacuum generator, and the top of the mounting frame is provided with a vacuum generator. A second servo motor is provided, and the lower end of the second servo motor is provided with a screw rod connected with the blade mechanism;

The pressing wire feeding mechanism is arranged on one side of the servo wire stripping mechanism, and includes a first cylinder mounting plate connected to the front end of the second equipment table, and a second straight line is symmetrically arranged on one side of the first cylinder mounting plate. A sliding rail, the two ends of the second linear sliding rail are respectively provided with a first buffer mechanism and a second buffer mechanism, two second linear sliding rails are provided with moving plates, and the lower ends of the moving plates are provided with a first cylinder , a third linear slide rail is symmetrically arranged on both sides of the upper end of the moving plate away from the first cylinder, and a second cylinder mounting plate is arranged on the third linear slide rail, and the two sides of the second cylinder mounting plate are respectively A second air cylinder and a third air cylinder are provided, a wire clamping plate is also provided at the upper end of the second air cylinder mounting plate, and the telescopic end of the third air cylinder is connected to one end of a T-shaped connecting piece arranged below the wire clamping plate;

The wire clamping mechanism is arranged on the left side of the second equipment table away from the servo wire stripping mechanism, and includes a fourth cylinder arranged on the second equipment table, the top of the fourth cylinder is connected to the fifth cylinder. the air cylinder is connected, the telescopic end of the fifth air cylinder is connected with the wire clamping cylinder connecting plate, and the wire clamping cylinder is provided at the other end of the wire clamping cylinder connection plate away from the fifth air cylinder;

The crimping mechanism is arranged at the rear end of the crimping wire feeding mechanism and the wire clamping mechanism. The lower end of the crimping mechanism is provided with a fixing plate fixedly connected to the second equipment table, and the fixing plate is provided with a fixing plate. There is a crimping machine, the lower end of the crimping machine is set as a frame structure, the inner lower end of the frame structure is provided with a fourth linear slide rail, one end of the fourth linear slide rail is provided with a sixth cylinder, and the sixth cylinder is telescopic The end is connected with the positioning mechanism arranged on the fourth linear slide rail. One side of the positioning mechanism is provided with a guiding mechanism, the upper end of the guiding mechanism is provided with a crimping mechanism, and the rear end of the crimping mechanism is also provided with a reverse transfer agency;

Preferably, the first equipment table is provided with a vibrating plate with a guide rail for feeding, and the feeding port of the vibrating plate is assembled with the crimping mechanism.

Preferably, the first servo motor, the blade mechanism and the screw rod are all arranged on the blade mounting frame.

Preferably, two sets of asymmetrical struts are provided at the upper end of the second cylinder mounting plate, and a chute is provided on the inner side of the struts.

Preferably, the wire clamping plate is arranged on one side of one of the pillars provided at the upper end of the second cylinder mounting plate, and the wire clamping plate is arranged in two pieces.

Preferably, the upper end of the T-shaped connecting piece is provided with connecting pieces which are respectively connected with two sets of asymmetrical struts arranged at the upper end of the second cylinder mounting plate.

Preferably, the lower end of the T-shaped connector is rotatably connected to the telescopic end of the third cylinder.

Preferably, the front end of the wire clamping cylinder is provided with a clamping jaw for clamping the core wire.

Preferably, a side of the reversing mechanism disposed at the rear end of the crimping mechanism is further provided with a reversing cylinder, and the rotating end of the reversing cylinder is connected to the reversing die through a rotating shaft.

Preferably, a CCD detection camera is provided on one side of the crimping mechanism, and the lower end of the CCD detection camera corresponds to the blade mechanism.

beneficial effect

The automatic crimping equipment for components provided by the utility model only needs one person to operate, saves labor, and the working time of the whole machine is 6s, which greatly saves the manual operation time, has high efficiency, can be produced in batches, and has high economic benefits. , Servo program stripping core wire, zero cutting, high precision, convenient adjustment, strong versatility, vacuum device recycling waste, convenient and tidy, ensuring 6s qualified, vibrating plate feeding, reversing mechanism feeding, saving a lot of time.

Description of drawings

Fig. 1 is the overall structure schematic diagram of the present utility model;

Fig. 2 is the schematic diagram of the servo wire stripping mechanism of the present invention;

Fig. 3 is the schematic diagram of the pressing wire feeding mechanism of the present invention;

4 is a schematic diagram of the wire clamping mechanism of the present invention;

5 is a schematic diagram of the crimping mechanism of the present invention;

6 is a schematic diagram of the rear view of the crimping mechanism of the present invention.

reference number

1-Second equipment machine, 2-Crimping wire feeding mechanism, 3-Servo wire stripping mechanism, 4-Crimping mechanism, 5-Clamping mechanism, 6-Clamping plate, 7-T-type connector, 8-Section Two cylinders, 9-third cylinder, 10-first buffer mechanism, 11-moving plate, 12-first cylinder, 13-second buffer mechanism, 14-second servo motor, 15-blade mechanism, 16-vacuum generation device, 17-mounting frame, 18-first servo motor, 19-crimping mechanism, 20-guide mechanism, 21-positioning mechanism, 22-reversing mechanism, 23-sixth cylinder, 24-clamping cylinder, 25- The fifth cylinder, 26- the fourth cylinder, 27- the first equipment machine.

Detailed ways

The following are specific embodiments of the present utility model combined with the accompanying drawings to further describe the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.

Example

As shown in Figures 1-6, an automatic crimping equipment for components includes a first equipment machine 27 and a second equipment machine 1. The second equipment machine 1 is provided with a servo wire stripping mechanism 3 and a crimping wire feeding mechanism 2. Wire clamping mechanism 5 and crimping mechanism 4;

The servo wire stripping mechanism 3 is arranged on the right side of the upper end of the second equipment machine table 1, the lower end of the servo wire stripping mechanism 3 is provided with a mounting plate connected to the second equipment machine table 1, and a first linear slide is symmetrically arranged on both sides of the upper end of the mounting plate. The upper ends of the two first linear slide rails are provided with a mounting frame 17, and the rear ends of the two first linear slide rails are provided with a first servo motor 18. The front end of the mounting frame 17 away from the first servo motor 18 passes through the The five linear slide rails are connected with the blade mounting frame. The blade mounting frame is provided with a blade mechanism 15 on one side. The rear end of the blade mechanism 15 is provided with a vacuum generator 16. The lower end of 14 is provided with a screw rod connected with the blade mechanism 15;

The press wire feeding mechanism 2 is arranged on the side of the servo wire stripping mechanism 3, and includes a first cylinder mounting plate connected to the front end of the second equipment table 1. One side of the first cylinder mounting plate is symmetrically provided with a second linear slide rail, and the second The two ends of the linear slide rail are respectively provided with a first buffer mechanism 10 and a second buffer mechanism 13. The two second linear slide rails are provided with a moving plate 11. The lower end of the moving plate 11 is provided with a first cylinder 12, and the moving plate 11 is far from the first cylinder. A third linear slide rail is symmetrically arranged on both sides of the upper end of a cylinder 12, a second cylinder mounting plate is provided on the third linear slide rail, and a second cylinder 8 and a third cylinder 9 are respectively provided on both sides of the second cylinder mounting plate. The upper end of the second cylinder mounting plate is also provided with a clamping plate 6, and the telescopic end of the third cylinder 9 is connected to one end of the T-shaped connecting piece 7 arranged under the clamping plate 6;

The wire clamping mechanism 5 is arranged on the left side of the second equipment machine 1 away from the servo wire stripping mechanism 3, and includes a fourth air cylinder 26 arranged on the second equipment machine 1, and the top of the fourth air cylinder 26 is connected with the fifth air cylinder 25, The telescopic end of the fifth air cylinder 25 is connected with the wire clamping cylinder connecting plate, and the wire clamping cylinder 24 is provided at the other end of the wire clamping cylinder connecting plate away from the fifth air cylinder 25;

The crimping mechanism 4 is arranged at the rear end of the crimping wire feeding mechanism 2 and the wire clamping mechanism 5. The lower end of the crimping mechanism 4 is provided with a fixing plate fixedly connected with the second equipment table 1. The lower end of the machine is set as a frame structure, the inner lower end of the frame structure is provided with a fourth linear slide rail, one end of the fourth linear slide rail is provided with a sixth cylinder 23, the telescopic end of the sixth cylinder 23 and the positioning mechanism arranged on the fourth linear slide rail 21 is connected, one side of the positioning mechanism 21 is provided with a guiding mechanism 20, the upper end of the guiding mechanism 20 is provided with a crimping mechanism 19, and the rear end of the crimping mechanism 19 is also provided with a reversing mechanism 22;

Preferably, the first equipment table 27 is provided with a vibrating plate with a guide rail for feeding, and the feeding port of the vibrating plate is assembled with the crimping mechanism 4 .

Preferably, the first servo motor 18, the blade mechanism 15 and the lead screw are all arranged on the blade mounting frame.

Preferably, the upper end of the second cylinder mounting plate is provided with two sets of asymmetrical struts, and the inner side of the struts is provided with a chute.

Preferably, the clamping plate 6 is arranged on one side of one of the pillars provided at the upper end of the second cylinder mounting plate, and the clamping plate 6 is arranged in two pieces.

Preferably, the upper end of the T-shaped connecting piece 7 is provided with connecting pieces which are respectively connected with the two sets of asymmetrical struts provided at the upper end of the second cylinder mounting plate.

Preferably, the lower end of the T-shaped connector 7 is rotatably connected with the telescopic end of the third cylinder 9 .

Preferably, the front end of the wire clamping cylinder 24 is provided with a clamping jaw for clamping the core wire.

Preferably, a reversing cylinder is also provided on the side of the reversing mechanism 22 disposed at the rear end of the crimping mechanism 19, and the rotating end of the reversing cylinder is connected to the reversing mold through a rotating shaft.

Preferably, a CCD detection camera is provided on one side of the crimping mechanism 19 , and the lower end of the CCD detection camera corresponds to the blade mechanism 15 .

In the pressing and feeding mechanism, the employee manually separates the two core wires and assembles them in the clamping plate, the second cylinder retracts, the third cylinder moves, and the T-connector drives the clamping plate to compress the power cable; strip the core wire After cutting, the first cylinder moves, moves the moving plate to the area to be crimped through the slide rail, encounters the first buffer mechanism, the clamping jaw mechanism clamps the wire, the feeding guide threading is completed, the third cylinder acts, and the T-shaped connector Drive the wire clamping plate to loosen the core wire, the first air cylinder acts, bringing the moving plate back to the original position, and hits the second buffer mechanism;

In the servo wire stripping mechanism, the second servo motor acts, and through the action of the screw, it drives the blade mechanism to move up and down to complete the cutting and cutting operations. The mechanism cuts the core wire at zero to ensure that the length of the stripped core wire is consistent. After cutting, the CCD detection camera checks whether the core wire is cut and whether the stripped core wire is qualified. The vacuum generator sucks the waste into the waste box, and the servo stripping mechanism resets;

In the crimping mechanism, the vibrating plate guide rail feeds the material, the reversing mechanism sends the component to the positioning mechanism, and the sixth cylinder acts to move the positioning mechanism forward. The clamping jaws clamp the wire, the crimping structure is reset, the crimping machine is crimped, the guiding mechanism is opened, the clamping jaw mechanism is actuated, the components are taken out from the positioning mechanism, the positioning mechanism is reset, and the guiding mechanism is reset;

In the wire clamping mechanism, the wire clamping cylinder acts to clamp the power cord, the fourth cylinder moves up, moves the assembly out of the crimping position, the fourth cylinder moves forward, moves the fifth cylinder forward, and the crimped The components are removed, the employees are wired, the fourth and fifth cylinders are reset, and the wire clamping structure is reset.

Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the utility model content within the protection scope of the present utility model.

Claims (10)

1. The utility model provides an automatic crimping equipment of subassembly, includes first equipment board (27) and second equipment board (1), its characterized in that: the second equipment machine table (1) is provided with a servo wire stripping mechanism (3), a crimping wire feeding mechanism (2), a wire clamping mechanism (5) and a crimping mechanism (4);

the servo wire stripping mechanism (3) is arranged on the right side of the upper end of the second equipment machine table (1), the lower end of the servo wire stripping mechanism (3) is provided with a mounting plate connected with the second equipment machine table (1), first linear slide rails are symmetrically arranged on two sides of the upper end of the mounting plate, mounting racks (17) are arranged on the upper ends of the two first linear slide rails, a first servo motor (18) is arranged at the rear ends of the two first linear slide rails, the front end of the mounting rack (17) far away from the first servo motor (18) is connected with the blade mounting rack through a fifth linear slide rail, a blade mechanism (15) is arranged on one side of the blade mounting frame, a vacuum generator (16) is arranged at the rear end of the blade mechanism (15), a second servo motor (14) is arranged at the top end of the mounting frame (17), and a screw rod connected with the blade mechanism (15) is arranged at the lower end of the second servo motor (14);

the crimping wire feeding mechanism (2) is arranged on one side of the servo wire stripping mechanism (3) and comprises a first air cylinder mounting plate connected with the front end of the second equipment machine table (1), a second linear sliding rail is symmetrically arranged on one side of the first air cylinder mounting plate, a first buffer mechanism (10) and a second buffer mechanism (13) are respectively arranged at two ends of the second linear sliding rail, a moving plate (11) is arranged on the two second linear sliding rails, a first air cylinder (12) is arranged at the lower end of the moving plate (11), a third linear sliding rail is symmetrically arranged at two sides of the upper end, far away from the first air cylinder (12), of the moving plate (11), a second air cylinder mounting plate is arranged on the third linear sliding rail, a second air cylinder (8) and a third air cylinder (9) are respectively arranged at two sides of the second air cylinder mounting plate, a wire clamping plate (6) is further arranged at the upper end of, the telescopic end of the third cylinder (9) is connected with one end of a T-shaped connecting piece (7) arranged below the clamping plate (6);

the wire clamping mechanism (5) is arranged on the left side, away from the servo wire stripping mechanism (3), of the second equipment machine table (1) and comprises a fourth cylinder (26) arranged on the second equipment machine table (1), the top end of the fourth cylinder (26) is connected with a fifth cylinder (25), the telescopic end of the fifth cylinder (25) is connected with a wire clamping cylinder connecting plate, and a wire clamping cylinder (24) is arranged at the other end, away from the fifth cylinder (25), of the wire clamping cylinder connecting plate;

crimping mechanism (4) set up in crimping send line mechanism (2) with press from both sides line mechanism (5) rear end, crimping mechanism (4) lower extreme be equipped with second equipment board (1) fixed connection's fixed plate, be equipped with the press-connection machine on the fixed plate, the press-connection machine lower extreme sets up to frame construction, the inside lower extreme of frame construction is equipped with fourth linear slide, fourth linear slide one end is equipped with sixth cylinder (23), the flexible end of sixth cylinder (23) is in with the setting positioning mechanism (21) on the fourth linear slide are connected, positioning mechanism (21) one side is equipped with guiding mechanism (20), guiding mechanism (20) upper end is provided with crimping mechanism (19), crimping mechanism (19) rear end still is equipped with reversal mechanism (22).

2. The automatic assembly crimping apparatus of claim 1, wherein: the first equipment machine table (27) is provided with a vibration disc with a guide rail for feeding, and a feeding port of the vibration disc is assembled with the compression joint mechanism (4).

3. The automatic assembly crimping apparatus of claim 1, wherein: the first servo motor (18), the blade mechanism (15) and the screw rod are all arranged on the blade mounting frame.

4. The automatic assembly crimping apparatus of claim 1, wherein: the second cylinder mounting panel upper end is provided with two sets of asymmetric pillars, just the pillar inboard is equipped with the spout.

5. The automatic assembly crimping apparatus of claim 4, wherein: the clamp plate (6) is arranged on one side of one of the supporting columns arranged at the upper end of the second cylinder mounting plate, and the clamp plate (6) is arranged into two blocks.

6. The automatic assembly crimping apparatus of claim 1, wherein: and the upper end of the T-shaped connecting piece (7) is provided with connecting pieces which are respectively connected with two groups of asymmetric supporting columns arranged at the upper end of the second cylinder mounting plate.

7. The automatic assembly crimping apparatus of claim 6, wherein: the lower end of the T-shaped connecting piece (7) is rotatably connected with the telescopic end of the third cylinder (9).

8. The automatic assembly crimping apparatus of claim 1, wherein: the front end of the wire clamping cylinder (24) is provided with a clamping jaw for clamping the core wire.

9. The automatic assembly crimping apparatus of claim 1, wherein: and a turnover cylinder is further arranged on one side of the reversing mechanism (22) arranged at the rear end of the crimping mechanism (19), and the rotating end of the turnover cylinder is connected with a reversing die through a rotating shaft.

10. The automatic assembly crimping apparatus of claim 1, wherein: and a CCD detection camera is arranged on one side of the crimping mechanism (19), and the lower end of the CCD detection camera corresponds to the blade mechanism (15).

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