CN211803678U - A mould for flange production - Google Patents
A mould for flange production Download PDFInfo
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- CN211803678U CN211803678U CN201922431112.3U CN201922431112U CN211803678U CN 211803678 U CN211803678 U CN 211803678U CN 201922431112 U CN201922431112 U CN 201922431112U CN 211803678 U CN211803678 U CN 211803678U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000005452 bending Methods 0.000 claims description 12
- 229910000617 Mangalloy Inorganic materials 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims 2
- 238000009415 formwork Methods 0.000 abstract description 13
- 238000003825 pressing Methods 0.000 description 12
- 238000005266 casting Methods 0.000 description 10
- 230000007774 longterm Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 241000233855 Orchidaceae Species 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
本实用新型公开了一种用于法兰生产的模具,包括底板和顶板,所述底板上侧壁与顶板之间设置有多组均匀分布的连接杆,所述底板上方设有定模板,所述定模板下侧壁通过位置对称的定模支撑块与底板固定连接,所述顶板下方设置有动模固定板,所述动模固定板下侧壁固定设置有与定模板匹配的动模板,所述动模板与定模板侧壁相抵处设置有多组匹配的配合板,所述配合板上设置有固定螺栓,所述顶板下侧壁对称设置有导柱,每个所述导柱均向下贯穿动模固定板设置,所述动模板和所述定模板内分别设置有匹配的动模腔和定模腔。本实用新型脱料方便快捷,避免了传统的手工脱料,降低了工作人员的劳动强度,提高了模具生产成型效率。
The utility model discloses a mold for flange production, comprising a bottom plate and a top plate, a plurality of groups of evenly distributed connecting rods are arranged between the upper side walls of the bottom plate and the top plate, and a fixed template is arranged above the bottom plate, so that the The lower side wall of the fixed formwork is fixedly connected to the bottom plate through a fixed formwork support block with a symmetrical position, a movable formwork fixing plate is arranged below the top plate, and a movable formwork matching the fixed formwork is fixedly arranged on the lower side wall of the movable formwork fixing plate. A plurality of sets of matching matching plates are arranged where the movable template and the side wall of the fixed template abut, the matching plates are provided with fixing bolts, and the lower side wall of the top plate is symmetrically provided with guide posts, each of which is directed toward the side wall. The lower part is arranged through the fixed plate of the movable mold, and the movable mold cavity and the fixed mold cavity are respectively provided with matching movable mold cavity and fixed mold cavity in the movable mold plate and the fixed mold plate. The utility model is convenient and quick to remove the material, avoids the traditional manual material removal, reduces the labor intensity of the staff, and improves the mold production and forming efficiency.
Description
技术领域technical field
本实用新型涉及生产法兰模具技术领域,尤其涉及一种用于法兰生产的模具。The utility model relates to the technical field of producing flange moulds, in particular to a mould used for flange production.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具,法兰,广泛用于管端之间的连接,特别在通风领域,设备与风机之间、设备与外部之间通常需要用管道进行连接,实际上,在法兰的生产加工中,往往会用到一种用于法兰生产的模具来批量生产法兰。Molds, various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping, etc., flanges, are widely used in the connection between pipe ends, especially In the field of ventilation, pipes are usually used for connection between equipment and fans, and between equipment and the outside. In fact, in the production and processing of flanges, a mold for flange production is often used to produce mass production methods. orchid.
现有的用于生产法兰的模具中在实际使用的时候普遍存在着脱料较为费力、耗时过长的缺陷,在一些自动化程度缺乏的中小型模具企业当中,还存在着人工进行脱料的方式,不仅提高了工作人员的劳动量,实际上,在进行脱料的时候工作人员手臂若是碰到还未彻底冷却的成型法兰有可能发生烫伤的安全隐患。Existing molds for flange production generally have the defects of laborious and time-consuming stripping in actual use. In some small and medium-sized mold enterprises that lack automation, there are still manual stripping methods. This method not only increases the workload of the staff, but in fact, when the staff's arm touches the formed flange that has not been completely cooled, there may be a safety hazard of scalding when the material is removed.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中的脱料不便、影响模具加工生产效率的缺陷,从而提出一种用于法兰生产的模具。The purpose of the utility model is to solve the defects in the prior art that the material is inconvenient to remove and affect the production efficiency of mold processing, so as to propose a mold for flange production.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种用于法兰生产的模具,包括底板和顶板,所述底板上侧壁与顶板之间设置有多组均匀分布的连接杆,所述底板上方设有定模板,所述定模板下侧壁通过位置对称的定模支撑块与底板固定连接,所述顶板下方设置有动模固定板,所述动模固定板下侧壁固定设置有与定模板匹配的动模板,所述动模板与定模板侧壁相抵处设置有多组匹配的配合板,所述配合板上设置有固定螺栓,所述顶板下侧壁对称设置有导柱,每个所述导柱均向下贯穿动模固定板设置,所述动模板和所述定模板内分别设置有匹配的动模腔和定模腔,所述动模固定板上侧壁设置有浇铸嘴,所述浇铸嘴与动模腔之间通过浇铸道连通,所述顶板上贯穿设置有压柄,所述压柄下端固定连接有压板,所述压板通过支撑杆与动模固定板固定连接,所述定模板内还设置有自动顶料机构。A mold for flange production includes a bottom plate and a top plate, a plurality of groups of evenly distributed connecting rods are arranged between the upper side walls of the bottom plate and the top plate, a fixed template is arranged above the bottom plate, and the lower side of the fixed template is provided The wall is fixedly connected to the bottom plate through a fixed mold support block with a symmetrical position, a moving mold fixing plate is arranged below the top plate, and a moving mold plate matching the fixed mold plate is fixedly arranged on the lower side wall of the moving mold fixing plate. A plurality of sets of matching matching plates are arranged where the side walls of the fixed formwork meet, and fixing bolts are arranged on the matching plates, and guide pillars are symmetrically arranged on the lower sidewall of the top plate, and each of the guide pillars is fixed downward through the movable mold. The movable mold cavity and the fixed mold cavity are respectively set in the movable mold plate and the fixed mold cavity, and the side wall of the movable mold fixed plate is provided with a casting nozzle, between the casting nozzle and the movable mold cavity Connected through the casting channel, the top plate is provided with a pressing handle, the lower end of the pressing handle is fixedly connected with a pressing plate, the pressing plate is fixedly connected to the fixed plate of the movable mold through a support rod, and an automatic ejector is also arranged in the fixed template. mechanism.
优选地,所述导柱采用耐磨损能力较强的锰钢材料制作而成,且每个导柱下端均设置有对应的限位挡片。Preferably, the guide posts are made of manganese steel material with strong wear resistance, and the lower end of each guide post is provided with a corresponding limit stopper.
优选地,所述浇铸嘴设置成上端开口大下端开口小的漏斗形。Preferably, the pouring nozzle is arranged in the shape of a funnel with a large opening at the upper end and a small opening at the lower end.
优选地,所述自动顶料机构包括与定模腔匹配的脱料板,所述定模板内设置有与脱料板匹配的空腔,所述空腔位于定模板下方,所述空腔下侧内壁与脱料板下侧壁之间对称设置有多组限位伸缩杆,所述底板上侧壁固定设置有驱动电机,所述驱动电机输出轴固定连接有丝杆,所述丝杆向上贯穿定模板下侧壁伸入到空腔内,所述定模板下侧壁与丝杆连接处设置有匹配的转轴,所述丝杆上螺纹连接有转动螺母,所述转动螺母侧壁通过多组对称设置的折弯杆与脱料板下侧壁固定连接。Preferably, the automatic ejecting mechanism includes a stripper plate matched with the fixed mold cavity, a cavity matched with the stripper plate is provided in the fixed platen, the cavity is located under the fixed platen, and the cavity is located under the fixed mold plate. A plurality of sets of limit telescopic rods are symmetrically arranged between the side inner wall and the lower side wall of the stripper plate, a driving motor is fixedly arranged on the upper side wall of the bottom plate, and a screw rod is fixedly connected to the output shaft of the driving motor, and the screw rod is upward The lower side wall of the fixed template extends into the cavity, a matching rotating shaft is provided at the connection between the lower side wall of the fixed template and the screw rod, the screw rod is threadedly connected with a rotating nut, and the side wall of the rotating nut passes through multiple A group of symmetrically arranged bending rods are fixedly connected with the lower side wall of the stripper.
优选地,每个所述折弯杆均设置成L型,且折弯杆采用支撑强度大的不锈钢材料制作而成。Preferably, each of the bending rods is set in an L shape, and the bending rods are made of stainless steel material with high support strength.
本实用新型的有益效果是:本实用新型中,导柱的设置,对动模固定板以及动模板启着良好的限位作用,避免动模板在长期使用之后与定模板配合面出现偏移,漏斗形的浇铸嘴避免在浇铸的时候浇铸液发生洒落,同时又提高了浇铸成型效率,自动顶料机构采用驱动电机作为驱动力,脱料方便快捷,避免了传统的手工脱料,降低了工作人员的劳动强度,提高了模具生产成型效率。The beneficial effects of the utility model are as follows: in the utility model, the arrangement of the guide posts has a good limiting effect on the fixed plate of the movable formwork and the movable formwork, so as to avoid the displacement of the movable formwork and the matching surface of the fixed formwork after long-term use, The funnel-shaped pouring nozzle prevents the casting liquid from spilling during casting, and at the same time improves the casting efficiency. The automatic ejecting mechanism adopts the driving motor as the driving force, which is convenient and quick to remove the material, avoiding the traditional manual removal and reducing the work. The labor intensity of personnel improves the molding efficiency of mold production.
附图说明Description of drawings
图1为本实用新型提出的一种用于法兰生产的模具的结构示意图;Fig. 1 is the structural representation of a kind of mould for flange production proposed by the utility model;
图2为图1中A处的放大图。FIG. 2 is an enlarged view of A in FIG. 1 .
图中:1底板、2顶板、3连接杆、4定模支撑块、5定模板、6 动模板、7动模固定板、8导柱、9配合板、10压板、11压柄、12浇铸道、13空腔、14驱动电机、15丝杆、16转动螺母、17限位伸缩杆、18脱料板。In the picture: 1 bottom plate, 2 top plate, 3 connecting rod, 4 fixed die support block, 5 fixed die plate, 6 movable die plate, 7 movable die fixed plate, 8 guide post, 9 matching plate, 10 pressing plate, 11 pressing handle, 12 casting Road, 13 cavity, 14 drive motor, 15 lead screw, 16 rotating nut, 17 limit telescopic rod, 18 stripping plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-2,一种用于法兰生产的模具,包括底板1和顶板2,底板1上侧壁与顶板2之间设置有多组均匀分布的连接杆3,底板1 上方设有定模板5,定模板5下侧壁通过位置对称的定模支撑块4与底板1固定连接,顶板2下方设置有动模固定板7,动模固定板7下侧壁固定设置有与定模板5匹配的动模板6,动模板6与定模板5侧壁相抵处设置有多组匹配的配合板9,配合板9上设置有固定螺栓,顶板2下侧壁对称设置有导柱8,每个导柱8均向下贯穿动模固定板 7设置,导柱8采用耐磨损能力较强的锰钢材料制作而成,且每个导柱8下端均设置有对应的限位挡片,锰钢具有较强的耐磨损能力,锰钢制作的导柱8在长时间脱模卸料的过程中磨损程度较低,对动模固定板7以及动模板6启着良好的限位作用,避免动模板6在长期使用之后与定模板5配合面出现偏移,影响法兰成型面的质量,动模板6 和定模板5内分别设置有匹配的动模腔和定模腔,动模固定板7上侧壁设置有浇铸嘴,浇铸嘴设置成上端开口大下端开口小的漏斗形,漏斗形的浇铸嘴避免在浇铸的时候浇铸液发生洒落,同时又提高了浇铸成型效率,浇铸嘴与动模腔之间通过浇铸道12连通,顶板2上贯穿设置有压柄11,压柄11下端固定连接有压板10,压板10通过支撑杆与动模固定板7固定连接,压柄11顶端与外接驱动机构固定连接,该外接驱动机构可以是伸缩气缸或电动伸缩杆,带动动模板6与定模板5往复配合,连续不断的生产法兰;1-2, a mold for flange production includes a bottom plate 1 and a
定模板5内还设置有自动顶料机构,自动顶料机构采用驱动电机 14作为驱动力,脱料方便快捷,避免了传统的手工脱料,降低了工作人员的劳动强度,提高了模具生产成型效率,自动顶料机构包括与定模腔匹配的脱料板18,定模板5内设置有与脱料板18匹配的空腔 13,空腔13位于定模板5下方,空腔13下侧内壁与脱料板18下侧壁之间对称设置有多组限位伸缩杆17,底板1上侧壁固定设置有驱动电机14,该驱动电机14为正反电机,驱动电机14输出轴固定连接有丝杆15,丝杆15向上贯穿定模板5下侧壁伸入到空腔13内,定模板5下侧壁与丝杆15连接处设置有匹配的转轴,丝杆15上螺纹连接有转动螺母16,转动螺母16侧壁通过多组对称设置的折弯杆与脱料板18下侧壁固定连接,多组折弯杆的设置使脱料板18受力更加均匀,避免脱料板18在长期脱料的过程中因为受力不均表面发生形变,每个折弯杆均设置成L型,且折弯杆采用支撑强度大的不锈钢材料制作而成,折弯杆启着重要的支撑作用,不锈钢制作的折弯杆在长时间使用的过程中很难发生形变,确保脱料板18良好的脱料效果。The
本实用新型中,实际使用时,与压柄11固定连接的驱动机构通过压柄11和压板10向下按压动模固定板7和动模板6,当动模板6 与定模板5紧密配合以后,拧上与配合板9螺纹连接的固定螺栓,时定模板5和动模板6完全配合,然后通过浇铸嘴和浇铸道12向定模腔和动模腔内浇铸适量的浇铸液,待定模腔与动模腔内的浇铸液冷却成型以后,拧松固定螺栓与压柄11固定连接的驱动机构带动压柄11 和压板10复位,动模固定板7随之带动动模板6上移,与定模板5 分离,然后启动驱动电机14,驱动电机14输出轴带动与之固定连接的丝杆15转动,与丝杆15螺纹连接的转动螺母16在丝杆15上向上移动,固定设置在转动螺母16侧壁的折弯杆随之向上顶起脱料板18,脱料板17将成型的法兰顶出定模腔内,然后控制驱动电机14反向转动,与丝杆15螺纹连接的转动螺母16下移,进而带动脱料板18复位,以便进行下次法兰的生产。In the present invention, in actual use, the driving mechanism fixedly connected with the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (5)
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| CN201922431112.3U CN211803678U (en) | 2019-12-30 | 2019-12-30 | A mould for flange production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922431112.3U CN211803678U (en) | 2019-12-30 | 2019-12-30 | A mould for flange production |
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| CN211803678U true CN211803678U (en) | 2020-10-30 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112605363A (en) * | 2020-12-02 | 2021-04-06 | 黄泽江 | Aluminum die-casting forming die with auxiliary pushing mechanism |
| CN113579734A (en) * | 2021-09-28 | 2021-11-02 | 南通普力新机械科技有限公司 | Stainless steel flange machining die |
-
2019
- 2019-12-30 CN CN201922431112.3U patent/CN211803678U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112605363A (en) * | 2020-12-02 | 2021-04-06 | 黄泽江 | Aluminum die-casting forming die with auxiliary pushing mechanism |
| CN113579734A (en) * | 2021-09-28 | 2021-11-02 | 南通普力新机械科技有限公司 | Stainless steel flange machining die |
| CN113579734B (en) * | 2021-09-28 | 2021-12-10 | 南通普力新机械科技有限公司 | Stainless steel flange machining die |
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Effective date of registration: 20210713 Address after: 213169 Helucheng Village, Xueyan Town, Wujin District, Changzhou City, Jiangsu Province Patentee after: Changzhou Shifang Precision Machinery Co.,Ltd. Address before: 570100 71 Renmin Avenue, Haidian Island, Meilan District, Haikou City, Hainan Province Patentee before: Lin Qingjing |
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Granted publication date: 20201030 |
