CN211771088U - Microwave pyrolysis equipment - Google Patents

Abstract

The utility model relates to a pyrolysis technology field provides a microwave pyrolysis equipment, include, the frame: the shell is arranged on the rack, and an accommodating cavity for placing materials is formed in the shell; the microwave generating device comprises at least one microwave generator and a wave-absorbing assembly, the microwave generator is communicated with the accommodating cavity through a waveguide, and the wave-absorbing assembly is arranged inside the accommodating cavity; the waveguide protection device is arranged on the waveguide, and a dielectric protection layer is formed between the accommodating cavity and the waveguide; and the stirring device is arranged on the shell, and one end of the stirring device extends into the accommodating cavity and is inserted into the material for stirring. This pyrolysis equipment structural design is reasonable, can carry out the pyrolysis to big batch material and handle, independent operation between each device, and it is convenient to maintain, and the treatment effeciency is high, has overcome the defect that needs batch fractionation to big batch material.

Description

Microwave pyrolysis equipment

Technical Field

The utility model relates to a reaction equipment technical field, concretely relates to microwave pyrolysis equipment.

Background

The principle of the microwave heating technology is as follows: when a medium to be heated is placed in a microwave electromagnetic field, polar molecules and non-polar molecules in a medium material form dipoles or existing dipoles to be rearranged, in the process, the molecules swing at a speed of hundreds of millions of times per second along with a high-frequency alternating electromagnetic field, and the interference and the obstruction of the original thermal motion of the molecules and the interaction of the molecules must be overcome in the period, so that the effect similar to friction can be generated, electromagnetic energy is gradually converted into heat energy, and the temperature of the medium is greatly improved.

Compared with the traditional fossil energy heating technology, the microwave heating technology has the advantages of more uniform heating, lower heat transfer loss, higher heating efficiency, better environmental protection and higher safety. Therefore, the industrial field is also gradually beginning to apply the microwave heating technology. For example, in recent years, microwave pyrolysis furnaces are increasingly used to heat waste plastics, waste rubber, medical wastes, chemical oil sludge, industrial waste salt, industrial tar residues and other media, so that the media are pyrolyzed into oil, non-condensable combustible gas and solid products.

The microwave pyrolyzer in the prior art has small capacity and power, can pyrolyze small-batch materials, and is generally required to be carried out for pyrolyzing large-batch materials for many times, so that the treatment efficiency is low.

SUMMERY OF THE UTILITY MODEL

Therefore, the to-be-solved technical problem of the utility model lies in overcoming the microwave pyrolyzer among the prior art and only being suitable for the defect of small batch material pyrolysis treatment to a microwave pyrolysis equipment that can be applicable to big batch material pyrolysis treatment is provided.

The microwave pyrolysis device of the utility model comprises,

a frame:

the shell is arranged on the rack, and an accommodating cavity for placing materials is formed in the shell;

the microwave generating device comprises at least one microwave generator and a wave-absorbing assembly, the microwave generator is communicated with the accommodating cavity through a waveguide, and the wave-absorbing assembly is arranged inside the accommodating cavity;

the waveguide protection device is arranged on the waveguide, and a dielectric protection layer is formed between the accommodating cavity and the waveguide;

and the stirring device is arranged on the shell, and one end of the stirring device extends into the accommodating cavity and is inserted into the material for stirring.

Further, the waveguide protection device includes,

the blocking component is arranged on the waveguide and divides the waveguide into a first waveguide and a second waveguide, and the second waveguide is connected with the accommodating cavity;

and the leading-in channel is provided with a leading-in outlet end, the leading-in outlet end is arranged close to the blocking assembly, and the protective medium flowing out of the leading-in channel forms the medium protective layer at the blocking assembly.

Further, the second waveguide encloses a waveguide cavity, the waveguide cavity is communicated with the accommodating cavity, the leading-in outlet end is located in the waveguide cavity, and the medium protection layer is formed in the waveguide cavity.

Further, agitating unit includes the stirring subassembly, the vertical one end of stirring subassembly stretches into in the material, be equipped with a plurality of heat dissipation channels in the stirring subassembly.

Further, the stirring assembly further comprises a fixed pipe provided with a stirring shaft, two ends of the stirring shaft extend out of two ends of the fixed pipe, the heat dissipation channel is arranged in the fixed pipe along the length direction of the fixed pipe, the heat dissipation outlet end and the heat dissipation inlet end of the heat dissipation channel are located outside the upper end pipe of the fixed pipe, and the heat dissipation channel is close to the stirring shaft.

Further, the heat dissipation channel is a U-shaped channel, and the heat dissipation outlet end and the heat dissipation inlet end are respectively arranged at two ends of the U-shaped channel.

Furthermore, the number of the stirring devices is at least two, and the stirring blades of each stirring device are arranged in an inserting mode.

Furthermore, the wave-absorbing component is a microwave absorption excitation layer, and the microwave absorption excitation layer is arranged on the bottom surface of the inner wall of the accommodating cavity.

Furthermore, the microwave absorption excitation layer is made of one or more of silicon carbide, iron oxide, copper oxide, manganese dioxide, barium titanate and ferrite.

The device further comprises a feeding device and a discharging device, wherein the discharging end of the feeding device and the feeding end of the discharging device are respectively communicated with the accommodating cavity; the feeding device comprises a feeding pipe and a feeding part arranged along the axial direction of the feeding pipe, the feeding pipe is provided with a discharging end, and the feeding part can spirally push materials into the accommodating cavity; discharging device includes the discharging pipe, the discharging pipe has the pan feeding end, the inside of discharging pipe sets up the material level detector for detect the material level degree of depth of pending material.

The utility model discloses technical scheme has following advantage:

1. the utility model provides a pair of microwave pyrolysis equipment, include, the frame: the shell is arranged on the rack, and an accommodating cavity for placing materials is formed in the shell; the microwave generating device comprises at least one microwave generator and a wave-absorbing assembly, the microwave generator is communicated with the accommodating cavity through a waveguide, and the wave-absorbing assembly is arranged inside the accommodating cavity; the waveguide protection device is arranged on the waveguide, and a dielectric protection layer is formed between the accommodating cavity and the waveguide; and the stirring device is arranged on the shell, and one end of the stirring device extends into the accommodating cavity and is inserted into the material for stirring. The pyrolysis equipment is reasonable in structural design, can be used for carrying out pyrolysis treatment on large-batch materials, is independent in operation among devices, convenient to maintain and high in treatment efficiency, has the daily treatment capacity of 5-15 tons of materials, can be used for pyrolyzing fluid materials, and overcomes the defect that the large-batch materials need to be treated in batches and in batches only by 1-2 tons of small-batch materials in a single time; the stirring device is arranged in the accommodating cavity, and the stirring device is used for stirring materials in the process of carrying out pyrolytic reaction on the materials, so that the problem that the materials are hardened due to uneven heating of the materials when the large batch of materials are treated is solved, the large batch of materials can be subjected to effective pyrolytic reaction, and the yield of the large batch of materials is improved; through setting up waveguide protection device, to the inside protection medium that lets in of dielectric protection layer, the protection medium can take place oxidation reaction with the high temperature carbon-containing mixture that produces in the pyrolytic reaction, carbon among the impurity has been realized the oxidation back, the impurity mixture can not pollute and destroy the effect that the waveguide presented the mouth, the waveguide has been protected and not destroyed, further make handling big batch material, need long-time utilization waveguide to carry the microwave, the waveguide is not destroyed, can last to the inside transport microwave that holds the cavity, make the material keep pyrolytic reaction's state, guarantee can not interrupt processing when carrying out big batch material processing, need not to carry out the batch processing with big batch material, the treatment effeciency is high.

2. In the microwave pyrolysis device provided by the utility model, the waveguide protection device comprises a baffle component, wherein the baffle component is arranged on the waveguide to separate the waveguide into a first waveguide and a second waveguide, and the second waveguide is connected with the accommodating cavity; and the leading-in channel is provided with a leading-in outlet end, the leading-in outlet end is arranged close to the blocking assembly, and the protective medium flowing out of the leading-in channel forms the medium protective layer at the blocking assembly. The waveguide is separated into a first waveguide and a second waveguide through the separating component, the second waveguide is connected with the accommodating cavity, then a protective medium is introduced into the introducing channel, the protective medium forms a medium protective layer at the separating component after flowing out along the introducing channel, then the protective medium uniformly fills the medium protective layer due to the blocking of the separating component, finally the medium protective layer is in a micro-positive pressure state, a high-temperature carbon-containing mixture generated from the pyrolyzed material is subjected to oxidation reaction with the protective medium in the medium protective layer to generate carbon monoxide or carbon dioxide, and heat is released, so that the effect that the impurity mixture cannot pollute and damage a waveguide feed port after carbon in impurities is oxidized is realized, and the effect that the microwave conveying is influenced by waste gas containing carbon impurities is avoided; meanwhile, the carbon impurities attached to the microwave feeder are oxidized, the waveguide is not required to be opened for manual cleaning after the material is treated, the waveguide self-cleaning effect of the pyrolysis equipment is realized, and the waveguide is protected from being damaged.

3. The utility model provides an among the microwave pyrolysis equipment, the second waveguide encloses into the waveguide chamber, the waveguide chamber with hold the cavity intercommunication, the exit end is located in the waveguide intracavity, the waveguide intracavity is formed the dielectric protection layer. In specific application, the second waveguide is surrounded into a waveguide cavity, the leading-in outlet end is arranged in the waveguide cavity, a protective medium can be directly introduced into the waveguide cavity, the effect of carrying out oxidation reaction in the second waveguide is realized, the condition that a carbon-containing mixture is conveyed into the second waveguide from the inside of the containing cavity is avoided, the structure of the waveguide protection device is simplified, and the waveguide protection device is more convenient to use.

4. The utility model provides an among the microwave pyrolysis equipment, agitating unit is including stirring the subassembly, the vertical income of one end of stirring the subassembly in the material, be equipped with a plurality of heat dissipation channel in the stirring subassembly. Through set up a plurality of heat dissipation channel in the stirring subassembly, the inside at heat dissipation channel carries the coolant liquid, the realization is to the effect of stirring subassembly cooling, stirring subassembly after the cooling is in the lower state of temperature, when stirring subassembly stirring material, can be with material stirring, make being heated between the material even, overcome between the material appear being heated inhomogeneous among the processing procedure and lead to appearing the inhomogeneous back of everywhere temperature of material, the problem that takes place to harden, and cool down the stirring subassembly, can ensure the validity of stirring subassembly, also make the material can obtain abundant stirring simultaneously, further improve pyrolysis equipment's pyrolysis rate, make pyrolysis equipment's operating time length increase.

5. The utility model provides an among the microwave pyrolysis equipment, the stirring subassembly is still including the fixed pipe that sets up the (mixing) shaft, stretch out at the both ends of (mixing) shaft the both ends of fixed pipe, heat dissipation channel follows the length direction setting of fixed pipe is in the fixed pipe, heat dissipation channel's heat dissipation exit end and heat dissipation entry end are located outside the tubes of the upper end of fixed pipe, just heat dissipation channel is close to the (mixing) shaft sets up. Through setting up fixed pipe, the realization is fixed to the stability of (mixing) shaft, then the heat dissipation passageway sets up the inside at fixed pipe along the length direction of (mixing) shaft, has increased the heat radiating area to the (mixing) shaft, has improved the radiating effect of (mixing) shaft, has further avoided the (mixing) shaft to take place the condition of expending with heat and contracting with cold under high temperature, effectively reduces the number of times that the (mixing) shaft need carry out the maintenance, guarantees that pyrolysis equipment can carry out the pyrolysis treatment that lasts to big batch material.

6. The utility model provides an among the microwave pyrolysis equipment, agitating unit is equipped with two at least, each agitating unit's stirring vane alternates the setting. Through setting up agitating unit more than two sets of, the broken blade of stirring between two sets of agitating unit uses mutually supporting for intercrossing's stirring vane blade can also carry out the breakage to the medium of caking when stirring the medium.

7. The utility model provides an among the microwave pyrolysis equipment, the ripples subassembly is microwave absorption excitation layer, microwave absorption excitation layer locates hold the inner wall bottom surface of cavity. Through setting up the wave-absorbing component into microwave absorption excitation layer, the produced electromagnetic energy of microwave generating device is mainly reabsorbed by microwave absorption excitation layer when originally, the conduction is given the material, along with the rising of the inside temperature of holding the cavity, the material is constantly by the pyrolysis, the state of material is also constantly changing, it strengthens gradually to inhale the wave ability, inhale the whole heat energy that turn into of wave excitation layer and material absorption in order to maintain the pyrolysis temperature, accomplish the pyrolytic reaction of material, microwave absorption excitation layer sets firmly in the inner wall bottom surface that holds the cavity, need not to pick out wave-absorbing component from the material in the material after the pyrolytic reaction, be convenient for operating personnel's operation, and convenient for use.

8. The microwave pyrolysis equipment provided by the utility model also comprises a feeding device and a discharging device, wherein the discharging end of the feeding device and the feeding end of the discharging device are respectively communicated with the accommodating cavity; the feeding device comprises a feeding pipe and a feeding part arranged along the axial direction of the feeding pipe, the feeding pipe is provided with a discharging end, and the feeding part can spirally push materials into the accommodating cavity; the discharging device comprises a discharging pipe which is provided with the feeding end. By arranging the feeding device and the discharging device, when the materials are fed into the accommodating cavity, the feeding device can automatically and spirally convey the materials to the accommodating cavity without manual feeding, so that the automatic feeding device is suitable for processing large batches of materials and is convenient to use; the lower extreme that holds the cavity sets up discharging device, after the material pyrolytic reaction, along the discharging pipe from holding the inside discharge of cavity.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of the overall structure of the microwave pyrolysis apparatus provided in the present invention;

fig. 2 is a schematic view of the overall structure of the microwave protection device shown in fig. 1;

FIG. 3 is a top view of the overall structure of the microwave protection device shown in FIG. 1;

fig. 4 is a schematic view of the alternate connection structure of the stirring blades of the two stirring devices provided in the present invention;

fig. 5 is a schematic view of the position structure of the heat dissipation channel and the stirring shaft provided in the present invention;

fig. 6 is a schematic view of the position structure of the auxiliary heat dissipation tube and the stirring shaft provided in the present invention;

description of reference numerals:

1-a shell; 11-a containment cavity; 12-housing air inlet; 13-housing outlet;

2-a microwave generating device; 21-a microwave generator;

22-a wave-absorbing component; 221. -a microwave absorbing excitation layer; 222. a thermal insulation layer;

23-a waveguide; 231 — a first waveguide; 232-a second waveguide;

3-a waveguide protection device;

31-a barrier assembly; 311-a barrier;

32-a lead-in channel; 321-leading-in and-out ends; 323-dielectric protective layer;

33-sealing the cavity; 331-cavity inlet; 332-cavity outlet;

34-a detector;

35-a drive mechanism; 351-a driving member; 352-fixed arm; 353-a support arm;

36-a temperature reduction assembly;

4-a stirring device;

41-a stirring component; 411-stirring shaft; 412-a stationary tube; 413-a connecting shaft; 414-stirring blades; 415-insulating tube;

42-heat dissipation channels; 421-heat dissipation outlet end; 422-heat dissipation inlet end;

44-temperature test component; 441-temperature sensor;

45-an auxiliary heat dissipation assembly; 451-auxiliary radiating pipe;

46-a level detector; 47. a drive motor;

5-a frame;

6-insulating layer;

7-feeding device; 71-a discharge end; 72-a feeding pipe; 73-feeding piece;

8-a discharging device; 81-feeding end; 82-a discharge pipe.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.

Example 1

The embodiment of the utility model discloses a microwave pyrolysis device is described, this pyrolysis device utilizes microwave to generate heat and carries out pyrolysis treatment to the material, as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, this pyrolysis device includes casing 1, microwave generating device 2, waveguide protection device 3, agitating unit 4, wherein this casing 1 sets up on frame 5, there is holding cavity 11 for placing the material in the inside of casing 1, still be provided with casing air inlet 12 on casing 1 for letting in safety gas, and set up casing gas outlet 13, waste gas or other gaseous mixture for discharging the pyrolysis reaction back produces, the material carries out the pyrolysis reaction in this holding cavity 11's inside, this microwave generating device 2 is to holding cavity 11's inside microwave transport, specifically, this microwave generating device 2 includes at least one microwave generator 21 and inhale ripples subassembly 22, the microwave generator 21 is communicated with the accommodating cavity 11 through the waveguide 23, the wave-absorbing assembly 22 is arranged inside the accommodating cavity 11, microwaves emitted by the microwave generator 21 are transmitted to the inside of the accommodating cavity 11 through the waveguide 23, the wave-absorbing assembly 22 receives the microwaves emitted by the microwave generator 21 and generates heat required by the material for carrying out pyrolysis reaction, and the waveguide 23 is protected by the waveguide protection device 3 in the process of the pyrolysis reaction to avoid the condition that the waveguide 23 is damaged; agitating unit 4 is fixed on casing 1, and wherein agitating unit 4's one end stretches into and holds and carry out even stirring to the material in the cavity 11, and the other end setting is in casing 1's outer end, with material stirring for be heated between the material evenly, overcome between the material appear being heated inhomogeneous among the processing procedure and lead to appearing the inhomogeneous back of everywhere temperature of material, take place the problem that hardens.

In this embodiment, as shown in fig. 2 and 3, the waveguide protection device 3 includes a barrier member 31 and an introduction passage 32, the barrier member 31 is disposed on the waveguide 23 to separate the waveguide 23 into a first waveguide 231 and a second waveguide 232, the second waveguide 232 is disposed to communicate with the accommodation chamber 11, the barrier member 31 is used for sealing and protecting, the barrier member 31 is disposed between the first waveguide 231 and the second waveguide 232, the introduction passage 32 has an introduction outlet end 321, the introduction outlet end 321 is disposed adjacent to the barrier member 31, a protection medium is introduced into the introduction passage 32, the protection medium flowing out from the introduction outlet end 321 of the introduction passage 32 forms a medium protection layer 323 at the barrier member 31, the protection medium is slowly filled in the medium protection layer 323, and then the protection medium is oxidized at the medium protection layer 323 with a carbon-containing mixture generated by a pyrolysis reaction, carbon dioxide or carbon monoxide is generated, carbon particle substances are prevented from being attached to the waveguide 23 and damaging the waveguide 23, carbon is a wave-absorbing material and can absorb microwaves, the microwaves are conveyed into the accommodating cavity 11 along the waveguide 23, and the efficiency of pyrolysis reaction of materials is improved.

Specifically, the second waveguide 232 may enclose a waveguide cavity that communicates with the housing cavity, the introduction/discharge port 321 is disposed inside the waveguide cavity, and a protective medium is introduced into the second waveguide 232, so as to achieve an effect of forming the dielectric protective layer 323 inside the waveguide cavity, and directly perform an oxidation reaction inside the second waveguide 232, thereby preventing a carbon-containing mixture from being transported from the inside of the housing cavity into the second waveguide 232.

In this embodiment, at least one penetrating introduction channel 32 may be disposed on the second waveguide 232, the introduction channel 32 is disposed on the second waveguide 232, and the protective medium is introduced into the medium protection layer 323 in the second waveguide 232 from the introduction channel 32, so that the protective medium can be more quickly conveyed into the second waveguide 232 to undergo an oxidation reaction with the carbon-containing mixture, thereby improving the efficiency of conveying the protective medium.

In this embodiment, the blocking assembly 31 includes two layers of blocking members 311, a sealed cavity 33 is formed between the two layers of blocking members 311, wherein the sealed cavity 33 has a cavity inlet 331 and a cavity outlet 332, a heat conducting medium is filled into the sealed cavity 33 through the cavity inlet 331, the cavity outlet 332 is in a closed state, and the heat conducting medium is filled into the sealed cavity 33, on one hand, the blocking members 311 are cooled by heat and cold exchange, on the other hand, the heat conducting medium is used for detecting whether the sealed cavity 33 is in a sealed state, specifically, the heat conducting medium may be air, or may be other non-combustible gas, such as nitrogen.

In order to detect whether the sealed cavity 33 is in a sealed state, a detector 34 may be disposed at the cavity gas inlet 331, and the detector 34 is used to detect whether the sealed cavity 33 is in a sealed state, and when the pressure in the sealed cavity 33 is detected to be 0Kpa, the sealed cavity 33 is not in a sealed state, and further, the double-layer barrier 311 is damaged and needs to be repaired or replaced; a value other than 0Kpa on the detector 34 indicates a sealed condition, and the double barrier 311 in the sealed condition can prevent contaminants or the like from entering the microwave generator 21 along the waveguide 23 to ensure proper operation of the pyrolysis apparatus, and in particular, the detector 34 can be a barometer.

In this embodiment, referring to fig. 2 and fig. 3, a detector 34 may be further disposed at the outlet 332 of the cavity, where the detector may be a temperature measuring instrument for detecting the temperature of the blocking assembly 31, and when the temperature of the blocking assembly 31 rises rapidly, it indicates that the blocking member 311 is in a damaged state and needs to be replaced, after the blocking member 311 is damaged, the transportation of the microwaves in the waveguide 23 is affected, and further the normal operation of the pyrolysis reaction is affected, specifically, the blocking member 311 may be a quartz glass plate, or may be another material that does not absorb the microwaves, such as a blocking member 311 made of silicon nitride, or mica, or ceramic.

In this embodiment, in order to transport the microwave in the waveguide 23 and transport the protection medium to the inside of the medium protection layer 323 without being affected, the blocking assemblies 31 may be provided in two sets, and the two sets of blocking assemblies 31 are alternately disposed between the first waveguide 231 and the second waveguide 232, wherein the two sets of blocking assemblies 31 may be driven by the driving mechanism 35 to perform reciprocating movement and switching, and the power output end of the driving mechanism 35 is connected to the blocking assemblies 31, specifically, the driving mechanism 35 includes a driving member 351, a fixed arm 352 and a supporting arm 353, wherein the fixed arm 352 is fixed on the outer wall surface of the waveguide 23, one end of the supporting arm 353 is fixed on the end of the fixed arm 352 away from the outer wall surface of the waveguide 23, and the other end is connected to the driving member 351, and under the driving of the driving member 351, the blocking assembly 31 reciprocates relative to the waveguide 23, specifically, the driving member 351 may be a cylinder member, or may also be a hydraulic cylinder or an electric motor, and provides a power source for driving the blocking assembly 31, and of course, the blocking assembly 31 may also be provided in three groups or four groups, and the operator may set the blocking assembly according to specific use conditions.

In this embodiment, the waveguide 23 protection device may further include a cooling component 36, where the cooling component 36 is disposed on the second waveguide 232 and is configured to cool the second waveguide 232, where the cooling component 36 may be a water jacket, and cold water is introduced into the water jacket in a circulating manner, and under the action of the cold water, heat on the second waveguide 232 may be taken away, so as to avoid that the temperature of the second waveguide 232 is too high, which affects the operation of the pyrolysis apparatus, and ensure the normal operation of the pyrolysis apparatus.

In order to be able to stir the materials uniformly, making the materials be heated uniformly, as shown in fig. 4, fig. 5 and fig. 6, the materials are stirred by the stirring device 4 in this embodiment, specifically, the stirring device 4 includes a stirring component 41, one end of the stirring component 41 extends into the materials for stirring the materials, the other end extends out of the casing 1, and is connected to a power output shaft of a driving motor 47, so as to drive the stirring shaft 411 to rotate, wherein the stirring component 41 is provided with a plurality of heat dissipation channels 42, and the cooling liquid is input into the heat dissipation channels 42 to cool the stirring component 41.

Specifically, as shown in fig. 4, 5 and 6, the stirring assembly 41 includes a stirring shaft 411 and a fixed pipe 412, the stirring shaft 411 is fixed inside the fixed pipe 412, the heat dissipation channel 42 is provided near the stirring shaft 411, for example, the heat dissipation channel 42 may be provided inside the stirring shaft 411, a conveying channel is provided between the fixed pipe 412 and the stirring shaft 411 at both sides, then an outlet end of the conveying channel is communicated with the heat dissipation channel 42, a cooling liquid is introduced into the conveying channel, the cooling liquid flows out from the conveying channel and enters inside the heat dissipation channel 42 to exchange heat with the body of the stirring shaft 411, after the cooling operation of the stirring shaft 411 is finished, the cooling liquid is output from the conveying channel at the other side to finish the cooling operation, the heat dissipation channel 42 is provided near the stirring shaft 411 to increase the cooling area, and ensure that the stirring shaft 411 is in a cooled state during the stirring of the material, avoid the high yield production expend with heat of (mixing) shaft 411 temperature and contract with cold, to leading to the inhomogeneous problem of material being heated.

In this embodiment, as shown in fig. 4, 5 and 6, two ends of the stirring shaft 411 extend out of two ends of the fixed pipe 412, the heat dissipation channel 42 may be disposed in the fixed pipe 412 along the length direction of the fixed pipe 412, and the heat dissipation outlet end 421 and the heat dissipation inlet end 422 of the heat dissipation channel 42 are disposed outside the fixed pipe 412.

In order to circulate and introduce a cooling liquid into the channel to cool the stirring shaft 411, in this embodiment, the heat dissipation channel 42 may be configured as a U-shaped channel, and two ends of the U-shaped channel are the heat dissipation outlet end 421 and the heat dissipation inlet end 422, respectively.

In this embodiment, as shown in fig. 4, 5, and 6, the stirring assembly 41 further includes a plurality of connecting shafts 413 detachably connected to the stirring shaft 411, and a plurality of stirring blades 414 are disposed on the connecting shafts 413, and when the stirring assembly is specifically applied, the stirring blades 414 may be disposed on an outer circumferential surface of the connecting shafts 413 at intervals, and are disposed at a predetermined angle with the connecting shafts 413, for example, the stirring blades 414 may be disposed vertically with the connecting shafts 413, which is beneficial to ensuring the stirring uniformity and the balance during the rotation of the stirring device 4.

Specifically, as shown in fig. 4, 5, and 6, the stirring blade 414 may be connected to the connecting shaft 413 through a flange, when the stirring blade 414 is worn during the stirring process, the stirring blade 414 may be integrally replaced, so as to effectively improve the replacement efficiency, in this embodiment, the distance between two adjacent stirring blades 414 is set to be between 5 mm and 500mm, the stirring blade 414 may be set to be square, or may be set to be diamond, circular, triangular, or spiral, and each blade may be set to be the same shape, or may be set to be different shapes, or may be eliminated from the stirring blade 414, and the connecting shaft 413 is set to be a spiral structure.

In this embodiment, the stirring assembly 41 further includes a thermal insulation pipe 415, the thermal insulation pipe 415 is disposed in the fixing pipe 412, and then the stirring shaft 411 is vertically disposed in the thermal insulation pipe 415, but the thermal insulation pipe 415 may be externally sleeved on the fixing pipe 412, and the installation manner is various.

In this embodiment, the stirring device 4 further includes a temperature measuring assembly 44, the temperature measuring assembly 44 includes a temperature sensor 441, the temperature sensor 441 is disposed in the stirring shaft 411 along the radial direction of the stirring shaft 411, and/or disposed on the stirring blade 414, wherein when the temperature sensor 441 is disposed on the stirring blade 414, the temperature sensor 441 can be mounted in a sensor protection tube to protect the temperature sensor 441, so as to prevent the temperature sensor 441 from being damaged by the material with high temperature and affecting the accuracy of the temperature measured by the temperature sensor 441, wherein the temperature sensor can be disposed on the stirring crushing blade, and the temperature sensor 441 can be prevented from being damaged by the particle material.

In this embodiment, the stirring device 4 further comprises an auxiliary heat dissipation assembly 45, wherein the auxiliary heat dissipation assembly 45 comprises an auxiliary heat dissipation pipe 451, the auxiliary heat pipe 451 may be inserted into the connection portion between the heat insulation pipe 415 and the receiving cavity 11, the auxiliary heat pipe 451 is used to convey a cooling fluid to cool the heat-insulating pipe 415 exposed to the receiving cavity 11, and more particularly, the connection part is connected through a bearing structure, the temperature of the heat preservation pipe 415, the bearing seat of the connecting shaft 413 and the bearing at the connection part is reduced after cooling, the long-term operation of the stirring shaft 411 in high-temperature equipment is ensured, the problem of thermal expansion of the bearing in temperature is effectively solved, and particularly, the opening end for transferring the cooling fluid may be opened at the pipe body of the auxiliary heat pipe 451, and the cooling fluid may be transferred to the inside of the auxiliary heat pipe 451 along the opening end to fill the auxiliary heat pipe 451.

In this embodiment, can set up multiunit stirring subassembly 41 in above-mentioned holding cavity 11, for example, two sets of, three sets of, four sets of, the increase of the quantity of stirring subassembly 41, can improve the stirring efficiency of material, the staff can carry out the setting of corresponding quantity according to specific demand, wherein each stirring vane 414 alternates the setting, through setting up agitating unit 4 more than two sets of, the broken blade of stirring between two sets of agitating unit 4 uses of mutually supporting, make the stirring vane 414 blade of intercrossing also can carry out the breakage to the medium of caking when stirring the medium.

In this embodiment, above-mentioned ripples subassembly 22 can be for microwave absorption arouses layer 221, and this microwave absorption arouses layer 221 to locate the above-mentioned inner wall bottom surface that holds cavity 11 for absorb the microwave, wherein can also set up insulating layer 222 between this microwave absorption emergence layer and the above-mentioned bottom inner wall that holds cavity 11, compare in with microwave absorption arouses layer 221 and directly places in the material, with the mode of the same business turn over of material, the utility model discloses take place the layer with microwave absorption and fix on the inner wall that holds cavity 11, overcome the pyrolytic reaction of material and ended the defect that need will inhale ripples subassembly 22 and call out from the material, convenient to use sets up insulating layer 222 and can avoid the very fast problem of casing 1's temperature rise, and wherein the connected mode between insulating layer 222 and the microwave absorption arouses layer 221 can be:

the microwave absorption excitation layer 221 is embedded in the upper surface of the heat insulation layer 222, and of course, the microwave absorption excitation layer 221 can be fixed to the heat insulation layer 222 in a bolt connection mode, a riveting mode, a welding mode and the like, wherein the application of a connecting piece is omitted on the surface of the heat insulation layer 222 in an embedded mode, the overall structure of the microwave absorption excitation layer 221 can be simplified, the microwave absorption excitation layer 221 is convenient to clean, the connection mode is various, an operator can perform corresponding selection according to requirements, and the detailed description is omitted.

Specifically, the microwave absorption excitation layer 221 may be one or more of silicon carbide, iron oxide, copper oxide, manganese dioxide, barium titanate, and ferrite, and when more than one microwave absorption excitation layer 221 is provided, the material of the microwave absorption excitation layer 221 may be the same or different, and is not required here.

In this embodiment, the microwave generators 21 may be one or multiple, and when multiple microwave generators 21 are provided, in order to avoid mutual interference between the microwave generators 21, the multiple microwave generators 21 need to be arranged at intervals and adjacent to each other at an angle, so as to ensure that the field intensity inside the accommodating cavity is uniformly distributed.

In this embodiment, the material level detector 46 may be further disposed on the housing 1, and may detect the volume of the material before the pyrolysis reaction and the volume and weight of the material after the pyrolysis reaction, and may avoid inputting too much material to overflow the material when feeding the material, or the material is excessive and not easy to perform the pyrolysis reaction, and thus, the utility is provided.

Example 2:

this embodiment provides a microwave pyrolysis apparatus, which is different from the microwave pyrolysis apparatus provided in embodiment 1 in that, in this embodiment, the baffle assembly 31 includes two layers of baffles 311, a sealed cavity 33 is formed between the two layers of baffles 311, at least one through hole is provided on the first baffle 311 connected to the waveguide cavity in the second waveguide 232, a gap between the two layers of baffles 311 is an inlet channel 32, the through hole is an inlet/outlet port 321, a protective medium is introduced into the sealed cavity 33, the protective medium is introduced into the waveguide cavity along the through hole on the first baffle 311 as an outlet, and the protective medium is introduced into the waveguide cavity by changing an inlet manner in which the protective medium is introduced into the dielectric protection layer 323, so that the protective medium can be oxidized with the carbon-containing mixture in the dielectric protection layer 323 and simultaneously oxidized with the carbon impurities attached to the waveguide 23, the waveguide 23 can achieve a self-cleaning effect.

In this embodiment, a detector 34 may be further disposed at the sealed cavity 33 for detecting the sealing state of the sealed cavity 33 and detecting the temperature of the baffle assembly 31.

In this embodiment, the distance between the two layers of barrier members 311 may be set to 20mm, or may be set to 30mm, so as to ensure that the distance is between 10mm and 100 mm.

Example 3:

this embodiment provides a microwave pyrolysis equipment, it compares with embodiment 1, the microwave pyrolysis equipment that provides in embodiment 2, the difference that exists lies in, this embodiment, can be at this internal heat preservation 6 that sets up of casing 1, pack insulation material in this heat preservation 6, so that the material that holds in the cavity 11 is carrying out the pyrolytic reaction, can reduce and hold cavity 11 and outside heat exchange that takes place, guarantee the smooth going on of pyrolytic reaction, in this embodiment, this insulation material can be the heat preservation cotton, of course also can be the insulation material of other materials, as long as it can be high temperature resistant, do not absorb the microwave, nonflammable, the heat insulating ability is good, it can with outside heat exchange that takes place to reduce the material that holds in the cavity.

In this embodiment, a zinc coating and a conductive oxide layer are disposed on the inner wall of the housing 1, that is, the zinc coating and the conductive oxide layer are disposed on the side wall of the insulating layer 6 away from the accommodating cavity, so as to reduce the skin effect on the surface of the housing 1 and reduce the loss of the housing 1.

In this embodiment, the wall thickness of each position of the casing 1 may be set to be uniform, which is advantageous for keeping the temperature of each position of the casing 1 uniform.

Example 4:

in this embodiment, compared with the microwave pyrolysis apparatus provided in embodiments 1, 2, and 3, there is a difference that, referring to fig. 1, in this embodiment, the microwave pyrolysis apparatus further includes a feeding device 7 and a discharging device 8, and a discharging end 71 of the feeding device 7 and a feeding end 81 of the discharging device 8 are respectively communicated with the accommodating cavity 11.

Specifically, above-mentioned pan feeding device 7 includes pan feeding pipe 72 and pan feeding spare 73 along the axial direction setting of this pan feeding pipe 72, and this pan feeding pipe 72 has discharge end 71, and this pan feeding spare 73 can set up to helical structure, after dropping into pan feeding pipe 72 with the material, can impel the material to the inside that holds cavity 11 with the material is spiral, is favorable to large batch to dropping into the material.

Specifically, the discharging device 8 includes a discharging pipe 82, the discharging pipe 82 has a feeding end 81, a spiral structure may be provided inside the discharging pipe 82, after the pyrolysis reaction of the material is completed, the discharging speed of the material may be increased by the spiral structure, and the material is introduced into the discharging pipe 82 along the feeding end 81 and discharged from the discharging pipe 82 under the driving of the spiral structure.

The utility model provides a working process of pyrolysis equipment:

the material that will treat earlier gets into by the pan feeding pipe and holds the cavity to carry out microwave pyrolysis reaction under the microwave that microwave generating device emitted, wherein, the produced electromagnetic energy of microwave generating device is at first the absorption of main microwave absorption excitation layer, conduct for the material, along with the rising of the temperature in holding the cavity, the material is constantly by the pyrolysis, among the pyrolytic reaction process, open agitating unit, utilize agitating unit to stir the material, the rate of pyrolysis is improved, after the pyrolytic reaction is accomplished, but the gas along the gas outlet discharge with the mixture that produces behind the pyrolytic reaction, then will accomplish the material discharge after the pyrolytic reaction and hold the cavity.

Before the material carries out pyrolytic reaction, let in inert gas (like nitrogen gas etc.) in order to get rid of the oxygen that holds the cavity along the casing air inlet earlier in holding the cavity, oxygen holds the cavity along casing gas outlet discharge, then begins to carry out pyrolytic reaction, and the combustible gas that the pyrolysis produced keeps holding the interior anaerobic environment of cavity, can guarantee going on smoothly of this pyrolytic reaction, avoids the circumstances such as inside emergence explosion.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.

Claims (10)

1. A microwave pyrolysis apparatus, comprising,

a frame (5):

the shell (1) is arranged on the rack (5), and an accommodating cavity (11) for placing materials is formed in the shell;

the microwave generating device (2) comprises at least one microwave generator (21) and a wave-absorbing assembly (22), the microwave generator (21) is communicated with the accommodating cavity (11) through a waveguide (23), and the wave-absorbing assembly (22) is arranged in the accommodating cavity (11);

the waveguide protection device (3) is arranged on the waveguide (23), and a dielectric protection layer (323) is formed between the accommodating cavity (11) and the waveguide (23);

and the stirring device (4) is arranged on the shell (1), and one end of the stirring device extends into the accommodating cavity (11) and is inserted into the materials for stirring.

2. Microwave pyrolysis apparatus according to claim 1, characterized in that the waveguide protection device (3) comprises,

the blocking component (31) is arranged on the waveguide (23), and is used for dividing the waveguide (23) into a first waveguide (231) and a second waveguide (232), and the second waveguide (232) is connected with the accommodating cavity (11);

an inlet channel (32) having an inlet outlet end (321), the inlet outlet end (321) being arranged adjacent to the barrier assembly (31), the protective medium flowing out of the inlet channel (32) forming the protective medium layer (323) at the barrier assembly (31).

3. A microwave pyrolysis apparatus according to claim 2 wherein the second waveguide (232) encloses a waveguide cavity communicating with the containment cavity (11), the inlet and outlet ends (321) being located within the waveguide cavity, the dielectric protection layer (323) being formed within the waveguide cavity.

4. A microwave pyrolysis apparatus according to claim 3, wherein the stirring device (4) comprises a stirring assembly (41), one end of the stirring assembly (41) vertically extends into the material, and a plurality of heat dissipation channels (42) are provided in the stirring assembly (41).

5. The microwave pyrolysis apparatus of claim 4, wherein the stirring assembly (41) further comprises a fixed pipe (412) provided with a stirring shaft (411), two ends of the stirring shaft (411) extend out of two ends of the fixed pipe (412), the heat dissipation channel (42) is arranged in the fixed pipe (412) along the length direction of the fixed pipe (412), the heat dissipation outlet end (421) and the heat dissipation inlet end (422) of the heat dissipation channel (42) are positioned outside the upper end pipe of the fixed pipe (412), and the heat dissipation channel (42) is arranged close to the stirring shaft (411).

6. A microwave pyrolysis apparatus according to claim 5 wherein the heat dissipation channel (42) is provided as a U-shaped channel, and the two ends of the U-shaped channel are the heat dissipation outlet end (421) and the heat dissipation inlet end (422), respectively.

7. A microwave pyrolysis apparatus according to claim 4, characterized in that the stirring devices (4) are provided in at least two, and the stirring blades (414) of each stirring device (4) are arranged alternately.

8. The microwave pyrolysis apparatus according to claim 1, wherein the wave-absorbing component (22) is a microwave absorption excitation layer (221), and the microwave absorption excitation layer (221) is disposed on the bottom surface of the inner wall of the accommodating cavity (11).

9. The microwave pyrolysis apparatus of claim 8, wherein the microwave absorption excitation layer (221) is made of one or more of silicon carbide, iron oxide, copper oxide, manganese dioxide, barium titanate and ferrite.

10. The microwave pyrolysis apparatus according to any one of claims 1 to 9, further comprising a feeding device (7) and a discharging device (8), wherein a discharging end (71) of the feeding device (7) and a feeding end (81) of the discharging device (8) are respectively communicated with the accommodating cavity (11); the feeding device (7) comprises a feeding pipe (72) and a feeding part (73) arranged along the axial direction of the feeding pipe (72), the feeding pipe (72) is provided with a discharging end (71), and the feeding part (73) can spirally push materials into the accommodating cavity (11); the discharge device (8) comprises a discharge pipe (82), the discharge pipe (82) having the feed end (81).

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