CN211769947U - Mounting device for crawler crane - Google Patents
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- CN211769947U CN211769947U CN201922092107.4U CN201922092107U CN211769947U CN 211769947 U CN211769947 U CN 211769947U CN 201922092107 U CN201922092107 U CN 201922092107U CN 211769947 U CN211769947 U CN 211769947U
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Abstract
本实用新型公开了一种用于履带起重机的安装装置,包括起重机底座、旋转支撑机构和驾驶室,所述起重机底座上方中部通过螺栓连接有所述旋转支撑机构,所述旋转支撑机构上方通过螺栓连接有底部安装板,所述底部安装板上方一侧通过螺栓连接有车体。有益效果在于:本实用新型可以通过拉压力传感器可以实时的检测支撑杆一、支撑杆二、支撑杆三以及吊装支撑的支撑拉力或者压力,计算出各个支撑点的扭矩变化情况,进而得出此起重机的平衡点位置,然后通过步进电机控制配重块移动,对起重机进行配重,进而确保起重机一直处于一个动态平衡的范围之内作业,提高作业的安全系数。
The utility model discloses an installation device for a crawler crane, which comprises a crane base, a rotating support mechanism and a driver's cab. The upper and middle part of the crane base is connected with the rotating support mechanism through bolts, and the upper part of the rotating support mechanism is connected with bolts. A bottom mounting plate is connected, and the upper side of the bottom mounting plate is connected with the vehicle body by bolts. The beneficial effect is that: the utility model can detect the support rod 1, the support rod 2, the support rod 3 and the support tension or pressure of the hoisting support in real time through the pulling pressure sensor, and calculate the torque change of each support point, and then obtain this The position of the balance point of the crane is then controlled by the stepper motor to move the counterweight block to counterweight the crane, thereby ensuring that the crane is always operating within a dynamic balance range and improving the safety factor of the operation.
Description
技术领域technical field
本实用新型涉及履带起重机技术领域,具体涉及一种用于履带起重机的安装装置。The utility model relates to the technical field of crawler cranes, in particular to an installation device for a crawler crane.
背景技术Background technique
随着施工机械化程度的不断提高,履带起重机在工程施工中起到越来越重要的作用,机械作业在对履带起重机吊载能力提高的同时,也对整机的舒适性提出更高的要求,履带起重机是备有履带运行装置的流动式动臂起重机,由动臂、转台等金属结构,起升、旋转、变幅和运行机构等组成,起升和变幅机构采用卷筒缠绕钢绳,通过复滑轮组使取物装置升降和动臂俯仰变幅,旋转支撑机构采用转盘式支承装置。With the continuous improvement of the degree of construction mechanization, crawler cranes play an increasingly important role in engineering construction. Mechanical operations not only improve the lifting capacity of crawler cranes, but also put forward higher requirements for the comfort of the whole machine. The crawler crane is a mobile boom crane equipped with a crawler running device. It consists of metal structures such as boom and turntable, hoisting, rotating, luffing and running mechanisms. The hoisting and luffing mechanisms use reel wound steel ropes. The pick-up device is lifted and lowered and the boom pitch and amplitude are changed through the complex pulley block, and the rotary support mechanism adopts a turntable type support device.
但是现有的履带起重机在安装过程中,配重块大都是固定不动的,然而在实际吊装过程中,起重机的平衡位是发生动态变化的,而固定不动的配重块很难与时刻变化的平衡位相互匹配,导致吊装过程存在一定的安全隐患。However, during the installation process of the existing crawler cranes, the counterweight blocks are mostly fixed. However, in the actual hoisting process, the balance position of the crane changes dynamically, and the fixed counterweight blocks are difficult to keep up with the time. The changing balance positions match each other, resulting in a certain safety hazard in the hoisting process.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
为了克服现有技术不足,现提出一种用于履带起重机的安装装置,解决了现有的履带起重机在安装过程中,配重块大都是固定不动的,然而在实际吊装过程中,起重机的平衡位是发生动态变化的,而固定不动的配重块很难与时刻变化的平衡位相互匹配,导致吊装过程存在一定的安全隐患的问题。In order to overcome the shortcomings of the existing technology, an installation device for a crawler crane is proposed, which solves the problem that the counterweight blocks are mostly fixed during the installation process of the existing crawler crane. However, in the actual hoisting process, the crane's The balance position changes dynamically, and it is difficult for the fixed counterweight to match the balance position that changes all the time, resulting in a certain safety hazard in the hoisting process.
(二)技术方案(2) Technical solutions
本实用新型通过如下技术方案实现:本实用新型提出了一种用于履带起重机的安装装置,包括起重机底座、旋转支撑机构和驾驶室,所述起重机底座上方中部通过螺栓连接有所述旋转支撑机构,所述旋转支撑机构上方通过螺栓连接有底部安装板,所述底部安装板上方一侧通过螺栓连接有车体,所述车体上方一侧设置有所述驾驶室,所述驾驶室与所述车体通过螺栓连接。The utility model is realized through the following technical solutions: the utility model proposes an installation device for a crawler crane, which includes a crane base, a rotating support mechanism and a cab, and the upper and middle part of the crane base is connected with the rotating support mechanism through bolts , a bottom mounting plate is connected above the rotating support mechanism by bolts, a vehicle body is connected by bolts on the upper side of the bottom mounting plate, the cab is provided on the upper side of the vehicle body, and the cab is connected to the vehicle body. The vehicle body is connected by bolts.
通过采用上述技术方案,所述旋转支撑机构可以为履带起重机提供旋转支撑,控制吊装过程进行旋转运动,所述车体可以运载吊装用具或者货物,所述驾驶室用来操控吊装过程。By adopting the above technical solution, the rotary support mechanism can provide rotary support for the crawler crane, control the hoisting process to perform rotary motion, the vehicle body can carry hoisting appliances or goods, and the cab is used to control the hoisting process.
进一步的,所述底部安装板上方靠近所述车体处设置有支撑杆一,所述支撑杆一一侧设置有支撑杆二,所述支撑杆二一侧设置有支撑杆三,所述支撑杆三一侧设置有吊装支撑。Further, a
通过采用上述技术方案,所述支撑杆一、所述支撑杆二、所述支撑杆三以及所述吊装支撑均用来均衡吊装过程的支撑力。By adopting the above technical solution, the first support rod, the second support rod, the third support rod and the hoisting support are all used to balance the support force in the hoisting process.
进一步的,所述支撑杆一、所述支撑杆二、所述支撑杆三以及所述吊装支撑下端均通过螺栓连接有铰接支座,所述铰接支座与所述底部安装板之间设置有拉压力传感器。Further, the
通过采用上述技术方案,所述拉压力传感器可以实时的检测所述支撑杆一、所述支撑杆二、所述支撑杆三以及所述吊装支撑的支撑拉力或者压力,然后反馈数据给控制器,所述控制器进行数据运算处理,计算出各个支撑点的扭矩变化情况,进而得出此起重机的平衡点位置。By adopting the above technical solution, the tension and pressure sensor can detect the supporting
进一步的,所述支撑杆一和所述支撑杆二上端与所述吊装支撑上端连接有拉绳,所述拉绳下方设置有吊钩。Further, the upper ends of the first support rod and the second support rod are connected with a pull rope with the upper end of the hoisting support, and a hook is provided below the pull rope.
通过采用上述技术方案,所述吊钩用来吊运货物。By adopting the above technical solution, the hook is used to lift the goods.
进一步的,所述底部安装板上方所述拉压力传感器一侧设置有滑轨,所述滑轨的个数为二,所述滑轨与所述底部安装板通过螺钉连接,所述滑轨上方滑动连接有滑块。Further, a slide rail is provided on one side of the tension pressure sensor above the bottom mounting plate, the number of the slide rails is two, the slide rail and the bottom mounting plate are connected by screws, and the slide rail is above the slide rail. The sliding connection has a slider.
通过采用上述技术方案,所述滑轨与所述滑块为所述配重块的移动提供导向。By adopting the above technical solution, the sliding rail and the sliding block provide guidance for the movement of the counterweight.
进一步的,所述滑轨之间设置有丝杠,所述丝杠一端滚动连接有丝杠支座,所述丝杠另一端通过联轴器连接有步进电机,所述步进电机与所述底部安装板通过螺栓连接,所述滑块以及螺母上方通过螺钉连接有滑移支撑,所述滑移支撑上方通过螺栓连接有配重块。Further, a lead screw is arranged between the slide rails, one end of the lead screw is rollingly connected with a lead screw support, and the other end of the lead screw is connected with a stepper motor through a coupling, and the stepper motor is connected to the The bottom mounting plate is connected by bolts, a sliding support is connected above the sliding block and the nut by screws, and a counterweight is connected above the sliding support by bolts.
通过采用上述技术方案,所述步进电机启动,带动所述丝杠转动,所述丝杠与所述螺母配合,可以为所述配重块的移动提供动力,进而结合所述控制器得出的此起重机的平衡点位,控制所述步进电机带动所述配重块移动,对起重机进行配重,进而确保起重机一直处于一个动态平衡的范围之内作业,提高作业的安全系数。By adopting the above technical solution, the stepper motor is activated to drive the lead screw to rotate, and the lead screw cooperates with the nut to provide power for the movement of the counterweight, which is obtained in combination with the controller. The balance point of the crane is controlled, and the stepper motor is controlled to drive the counterweight block to move, and the crane is counterweighted, thereby ensuring that the crane always operates within a dynamic balance range and improving the safety factor of the operation.
(三)有益效果(3) Beneficial effects
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
为解决现有的履带起重机在安装过程中,配重块大都是固定不动的,然而在实际吊装过程中,起重机的平衡位是发生动态变化的,而固定不动的配重块很难与时刻变化的平衡位相互匹配,导致吊装过程存在一定的安全隐患的问题,本实用新型可以通过拉压力传感器可以实时的检测支撑杆一、支撑杆二、支撑杆三以及吊装支撑的支撑拉力或者压力,计算出各个支撑点的扭矩变化情况,进而得出此起重机的平衡点位置,然后通过步进电机控制配重块移动,对起重机进行配重,进而确保起重机一直处于一个动态平衡的范围之内作业,提高作业的安全系数。In order to solve the problem of the existing crawler crane in the installation process, most of the counterweight blocks are fixed, but in the actual hoisting process, the balance position of the crane changes dynamically, and the fixed counterweight block is difficult to match. The constantly changing balance positions match each other, which leads to the problem of certain safety hazards in the hoisting process. The utility model can detect the
附图说明Description of drawings
图1是本实用新型所述一种用于履带起重机的安装装置的主视图;1 is a front view of a mounting device for a crawler crane according to the present invention;
图2是本实用新型所述一种用于履带起重机的安装装置底部固定板部位的的主剖视图;Fig. 2 is the main sectional view of the bottom fixing plate part of the installation device for crawler crane according to the present invention;
图3是本实用新型所述一种用于履带起重机的安装装置中螺母部位的局部放大图。Fig. 3 is a partial enlarged view of a nut part of an installation device for a crawler crane according to the present invention.
附图标记说明如下:The reference numerals are explained as follows:
1、起重机底座;2、旋转支撑机构;3、底部安装板;4、车体; 5、驾驶室;6、支撑杆一;7、支撑杆二;8、拉绳;9、支撑杆三; 10、吊装支撑;11、吊钩;12、拉压力传感器;13、铰接支座;14、滑轨;15、丝杠;16、步进电机;17、螺母;18、滑块;19、滑移支撑;20、配重块;21、丝杠支座。1. Crane base; 2. Rotating support mechanism; 3. Bottom mounting plate; 4. Car body; 5. Cab; 6. Support rod one; 7. Support rod two; 8. Pull rope; 9. Support rod three; 10, hoisting support; 11, hook; 12, pull pressure sensor; 13, hinged support; 14, slide rail; 15, lead screw; 16, stepper motor; 17, nut; 18, slider; 19, slide Shift support; 20, counterweight; 21, screw support.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
如图1-图3所示,本实施例中的一种用于履带起重机的安装装置,包括起重机底座1、旋转支撑机构2和驾驶室5,起重机底座1 上方中部通过螺栓连接有旋转支撑机构2,旋转支撑机构2上方通过螺栓连接有底部安装板3,底部安装板3上方一侧通过螺栓连接有车体4,车体4上方一侧设置有驾驶室5,驾驶室5与车体4通过螺栓连接,旋转支撑机构2可以为履带起重机提供旋转支撑,控制吊装过程进行旋转运动,车体4可以运载吊装用具或者货物,驾驶室5用来操控吊装过程。As shown in Figures 1-3, an installation device for a crawler crane in this embodiment includes a
底部安装板3上方靠近车体4处设置有支撑杆一6,支撑杆一6 一侧设置有支撑杆二7,支撑杆二7一侧设置有支撑杆三9,支撑杆三9一侧设置有吊装支撑10,支撑杆一6、支撑杆二7、支撑杆三9 以及吊装支撑10均用来均衡吊装过程的支撑力。A support rod one 6 is provided above the
支撑杆一6、支撑杆二7、支撑杆三9以及吊装支撑10下端均通过螺栓连接有铰接支座13,铰接支座13与底部安装板3之间设置有拉压力传感器12,拉压力传感器12可以实时的检测支撑杆一6、支撑杆二7、支撑杆三9以及吊装支撑10的支撑拉力或者压力,然后反馈数据给控制器,控制器进行数据运算处理,计算出各个支撑点的扭矩变化情况,进而得出此起重机的平衡点位置。The supporting
支撑杆一6和支撑杆二7上端与吊装支撑10上端连接有拉绳8,拉绳8下方设置有吊钩11,吊钩11用来吊运货物。A pull rope 8 is connected to the upper end of the
底部安装板3上方拉压力传感器12一侧设置有滑轨14,滑轨14 的个数为二,滑轨14与底部安装板3通过螺钉连接,滑轨14上方滑动连接有滑块18,滑轨14与滑块18为配重块20的移动提供导向。A
滑轨14之间设置有丝杠15,丝杠15一端滚动连接有丝杠支座 21,丝杠15另一端通过联轴器连接有步进电机16,步进电机16与底部安装板3通过螺栓连接,滑块18以及螺母17上方通过螺钉连接有滑移支撑19,滑移支撑19上方通过螺栓连接有配重块20,步进电机16启动,带动丝杠15转动,丝杠15与螺母17配合,可以为配重块20的移动提供动力,进而结合控制器得出的此起重机的平衡点位,控制步进电机16带动配重块20移动,对起重机进行配重,进而确保起重机一直处于一个动态平衡的范围之内作业,提高作业的安全系数。A
本实施例的具体实施过程如下:在安装此履带式起重机时,在支撑杆一6、支撑杆二7、支撑杆三9以及吊装支撑10与底部安装板3 之间加装拉压力传感器12,可以实时的检测支撑杆一6、支撑杆二7、支撑杆三9以及吊装支撑10的支撑拉力或者压力,然后反馈数据给控制器,控制器进行数据运算处理,计算出各个支撑点的扭矩变化情况,进而得出此起重机的平衡点位置,然后控制步进电机16启动,带动丝杠15转动,丝杠15与螺母17配合,可以为配重块20的移动提供动力,进而结合控制器得出的此起重机的平衡点位,控制步进电机16带动配重块20移动,对起重机进行配重,进而确保起重机一直处于一个动态平衡的范围之内作业,提高作业的安全系数。The specific implementation process of this embodiment is as follows: when installing the crawler crane, a
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments merely describe the preferred embodiments of the present invention, and do not limit the concept and scope of the present invention. Under the premise of not departing from the design concept of the present invention, various modifications and improvements made by those of ordinary skill in the art to the technical solutions of the present invention shall fall within the protection scope of the present invention, and the technology claimed by the present invention shall be protected. The content has been fully described in the claims.
Claims (6)
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| CN110759261A (en) * | 2019-11-28 | 2020-02-07 | 大连理工大学(徐州)工程机械研究中心 | Mounting device for crawler crane |
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| CN110759261A (en) * | 2019-11-28 | 2020-02-07 | 大连理工大学(徐州)工程机械研究中心 | Mounting device for crawler crane |
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