CN211769845U - Roller type truss walking sleeper stacker crane - Google Patents
Roller type truss walking sleeper stacker crane Download PDFInfo
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- CN211769845U CN211769845U CN202020117654.3U CN202020117654U CN211769845U CN 211769845 U CN211769845 U CN 211769845U CN 202020117654 U CN202020117654 U CN 202020117654U CN 211769845 U CN211769845 U CN 211769845U
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- 230000005540 biological transmission Effects 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims 1
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- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000033764 rhythmic process Effects 0.000 abstract description 2
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Abstract
本实用新型属于轨枕生产设备领域,公开一种辊轮式桁架行走轨枕码垛机,包括辊轮(1)、桁架(2)、行走电机(4),其特征在于,所述桁架(2)沿长度方向两侧中部设置有置于凸起边框的卷扬机滑轨(8),所述卷扬机滑轨(8)上滑动连接有卷扬机(3),所述桁架(2)上安装有行走电机(4)和四个辊轮(1)构成行走机构,所述行走电机(4)输出端传动连接有辊轮(1),所述桁架(2)设置有一个限定行走位置的行程限位开关(5),所述桁架(2)内侧之间安装有导向装置(6),所述导向装置(6)安装有极限传感器(7)。提高了工作效率、辊轮式行走适应性强,保证生产节拍,体积小,码垛灵活方便。
The utility model belongs to the field of sleeper production equipment, and discloses a roller-type truss walking sleeper stacker, comprising a roller (1), a truss (2), and a traveling motor (4). The utility model is characterized in that the truss (2) A winch slide rail (8) placed on a raised frame is arranged in the middle of both sides along the length direction, a winch (3) is slidably connected to the winch slide rail (8), and a traveling motor ( 4) and four rollers (1) to form a traveling mechanism, the output end of the traveling motor (4) is drivingly connected with the rollers (1), and the truss (2) is provided with a travel limit switch ( 5) A guide device (6) is installed between the inner sides of the truss (2), and a limit sensor (7) is installed on the guide device (6). The work efficiency is improved, the roller-wheel walking has strong adaptability, and the production rhythm is guaranteed. The volume is small, and the stacking is flexible and convenient.
Description
技术领域technical field
本实用新型属于轨枕生产设备领域,尤其涉及一种辊轮式桁架行走轨枕码垛机。The utility model belongs to the field of sleeper production equipment, in particular to a roller type truss walking sleeper stacker.
背景技术Background technique
现有的轨枕生产过程中,典型的轨枕码垛设备为设置在生产线末端的起吊机。其通过起吊机码垛轨枕块的方式,需要人为将生产线上的轨枕块搬运至起吊平台上,在实际应用中,轨枕块的码垛效率将会受到严重影响。In the existing sleeper production process, the typical sleeper stacking equipment is a crane set at the end of the production line. In the method of stacking sleeper blocks by a crane, it is necessary to manually transport the sleeper blocks on the production line to the lifting platform. In practical applications, the stacking efficiency of the sleeper blocks will be seriously affected.
而叉车或行吊设备进行轨枕块的码垛,实际生产中通过驾驶叉车所消耗的时间也较长,实际效率提高的效果并不明显。同时,叉车的承载重量也是存在上限的,使得叉车每次搬运的轨枕块量受到限制,而生产线上可能同时生产出大量的轨枕块,需要等待叉车返回,进一步降低了轨枕的码垛效率。行吊设备进行轨枕块码垛存时,虽然载重量大,但是行吊设备只能在固定场所往复工作,导致活动范围小,码垛效率低。Forklift trucks or cranes to stack sleeper blocks, in actual production, it takes a long time to drive the forklift truck, and the effect of improving the actual efficiency is not obvious. At the same time, the carrying weight of the forklift also has an upper limit, which limits the amount of sleeper blocks that the forklift can transport each time, and a large number of sleeper blocks may be produced on the production line at the same time, which requires waiting for the forklift to return, which further reduces the stacking efficiency of the sleepers. When the crane is used for stacking sleeper blocks, although the load is large, the crane can only reciprocate in a fixed place, resulting in a small range of activities and low stacking efficiency.
还有公开了申请号201910619456.9一种轨枕码垛设备,包括机架、起吊装置和搬运装置,其中,所述起吊装置中的提升电机和传动滑轮组设置在平移支架上,可沿着纵向平移滑道移动。提升电机的输出端,通过传动滑轮组连接提升吊环。至少两个抓取臂铰接在抓手横梁的端部;抓取动作部件连接抓取臂,以驱动抓取臂实现开合。存在有轨枕抓取固定、不能伸缩的缺点。综上所述,迫切需要伸缩夹取轨枕的轨枕码垛机设备。There is also a disclosed application No. 201910619456.9, a sleeper stacking equipment, including a frame, a lifting device and a handling device, wherein the lifting motor and the transmission pulley set in the lifting device are arranged on the translation support, which can translate the slideway along the longitudinal direction. move. The output end of the hoisting motor is connected to the hoisting ring through the transmission pulley block. At least two grasping arms are hinged on the end of the gripper beam; the grasping action part is connected with the grasping arms to drive the grasping arms to realize opening and closing. There is a disadvantage that the sleeper is fixed and cannot be stretched. To sum up, there is an urgent need for sleeper stacker equipment for telescopically gripping sleepers.
实用新型内容Utility model content
本实用新型旨在克服上述技术的缺陷,提供一种辊轮式桁架行走轨枕码垛机,提高了工作效率、辊轮式行走适应性强,保证生产节拍,体积小,码垛灵活方便。The utility model aims to overcome the defects of the above-mentioned technologies, and provides a roller type truss walking sleeper stacker, which improves work efficiency, has strong roller type walking adaptability, ensures production rhythm, is small in size, and is flexible and convenient for stacking.
为实现上述实用新型目的,本实用新型的技术方案是:For realizing the above-mentioned purpose of the utility model, the technical scheme of the present utility model is:
一种辊轮式桁架行走轨枕码垛机,包括辊轮1、桁架2、行走电机4、行程限位开关5、导向装置6、极限传感器7,其特征在于,所述桁架2沿长度方向两侧中部设置有置于凸起边框的卷扬机滑轨8,所述卷扬机滑轨上滑动连接有卷扬机3,所述桁架2上安装有行走电机4和四个辊轮1构成行走机构,所述行走电机4输出端传动连接有辊轮1,所述桁架2设置有一个限定行走位置的行程限位开关5,所述桁架2内侧之间安装有导向装置6,所述导向装置安装有极限传感器7,极限传感器主要起到保护升降的作用。A roller-type truss walking sleeper stacker includes rollers 1,
优选地,所述卷扬机滑轨为工字钢卷扬机滑轨。Preferably, the hoist slide rail is an I-beam hoist slide rail.
优选地,所述辊轮1内部套接有轴承,密封性能有所提高。Preferably, a bearing is sleeved inside the roller 1, and the sealing performance is improved.
与现有技术相比较,本实用新型具有如下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本新型完成了轨枕自动化的过程,降低工人工作强度;行走采用辊轮用滚动摩擦替换滑动摩擦,提高了工作效率;行走辊轮的内部采用轴承能够防止灰尘进入;辊轮式行走适应性强,导向装置有微量的误差对该行走结构影响也很小。码垛机体积小,系统控制操作。适用于自动生产线,整体码垛机可以在轨道上行走,码垛灵活方便。The new model completes the automation process of sleepers and reduces the work intensity of workers; the rollers are used to replace the sliding friction with rolling friction, which improves the work efficiency; the bearing inside the walking rollers can prevent dust from entering; the rollers have strong walking adaptability, A small amount of error in the guiding device has little effect on the walking structure. The palletizer is small in size, and the system controls the operation. Suitable for automatic production lines, the overall palletizer can walk on the track, and the palletizing is flexible and convenient.
附图说明Description of drawings
图1为本实用新型辊轮式桁架行走轨枕码垛机的结构示意图。Figure 1 is a schematic structural diagram of the roller-type truss walking sleeper stacker of the present invention.
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本实用新型的实施例,并与说明书一起用于解释本实用新型的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
具体实施方式Detailed ways
下面将结合附图对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
实施例,如图1所示,一种辊轮式桁架行走轨枕码垛机,包括辊轮1、桁架2、行走电机4、行程限位开关5、导向装置6、极限传感器7,所述桁架2沿长度方向两侧中部设置有置于凸起边框的卷扬机滑轨8,所述卷扬机滑轨上滑动连接有卷扬机3,所述卷扬机滑轨为工字钢卷扬机滑轨。卷扬机在桁架中间,起到提升码垛的作用。所述桁架2上安装有行走电机4和四个辊轮1构成行走机构,所述辊轮1内部套接有轴承。所述行走电机4输出端传动连接有辊轮1,行走电机驱动桁架行走。所述桁架2设置有一个限定行走位置的行程限位开关5,所述桁架2内侧之间安装有导向装置6,所述导向装置安装有极限传感器7,检测卷扬机钢丝绳升降是否到达轨枕抓取高度,极限传感器主要起到保护升降的作用。Example, as shown in FIG. 1, a roller type truss walking sleeper stacker includes roller 1,
链板线上的轨枕到位后:由辊轮1、桁架2、行走电机4组成行走机构。通过行程限位开关5设置行走机构行走的位置,避免行走机构滑出桁架。After the sleepers on the chain plate line are in place: the traveling mechanism is composed of rollers 1,
所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
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CN111153325A (en) * | 2020-01-19 | 2020-05-15 | 北京智创赋能技术开发中心(有限合伙) | Roller type truss walking sleeper stacker crane |
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Effective date of registration: 20241226 Address after: No. 99, West of Yingbin Avenue, Yuanzhen, Duji District, Huaibei City, Anhui Province 235000 Patentee after: Anhui Haoyunda Zhichuang Technology Co.,Ltd. Country or region after: China Address before: 100022 1706, block a, Wanda Plaza, No. 93, Jianguo Road, Chaoyang District, Beijing Patentee before: Beijing Zhichuang empowering Technology Development Center (L.P.) Country or region before: China |
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