CN211768363U - Material conveying device with spiral shaft spreading mechanism - Google Patents
Material conveying device with spiral shaft spreading mechanism Download PDFInfo
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Abstract
一种带螺旋轴铺料机构的物料输送装置,包括一用于提供平铺物料和推进物料的平台;所述平台,包括至少两组或两组以上的栅条相间层叠而铺设形成一叠条推进式物料输送平台;同组栅条每相邻所述栅条之间均采用垫片隔开,所述垫片的厚度大于所述另一组栅条的厚度,从而形成通气缝;所述平台的始端上方设有螺旋轴铺料机构;所述螺旋轴铺料机构,包括螺旋轴;所述螺旋轴横置于所述平台的始端上方,所述螺旋轴具有进料端和末端,所述螺旋轴的旋转运动使得物料从所述螺旋轴进料端铺展到末端,平铺到位于所述螺旋轴底部的所述平台位置。本实用新型无须在干化设备进料口设置破碎、造粒或制条机,减少设备投入,节约成本。
A material conveying device with a screw shaft material spreading mechanism, comprising a platform for providing flat material and propelling material; the platform includes at least two or more sets of grid bars stacked alternately to form a stack of bars A push-type material conveying platform; each adjacent grid of the same group is separated by a gasket, and the thickness of the gasket is greater than that of the other group of grids, thereby forming a ventilation gap; the A screw shaft spreading mechanism is arranged above the start end of the platform; the screw shaft spreading mechanism includes a screw shaft; the screw shaft is placed above the start end of the platform, and the screw shaft has a feeding end and an end, so The rotating motion of the screw shaft causes the material to spread from the feed end of the screw shaft to the end, and spread to the platform position at the bottom of the screw shaft. The utility model does not need to set a crushing, granulating or bar making machine at the feeding port of the drying equipment, reduces equipment investment and saves costs.
Description
【技术领域】【Technical field】
本实用新型属于物料干化设备的技术领域,具体涉及一种带螺旋轴铺料机构的物料输送装置。The utility model belongs to the technical field of material drying equipment, in particular to a material conveying device with a screw shaft material spreading mechanism.
【背景技术】【Background technique】
物料干化设备广泛应用于化工、食品、医药、建材等行业的干化工序。在污泥处理领域,污泥脱水机产出的泥饼,通过破碎,造粒或制条后,自由落到网状履带,通过多层往返的网带的输送,网带上的泥饼内的水分逐步蒸发,最终形成含水率更低的物料排出。Material drying equipment is widely used in the drying process of chemical, food, medicine, building materials and other industries. In the field of sludge treatment, the mud cake produced by the sludge dewatering machine, after being crushed, granulated or made into strips, falls freely onto the mesh crawler belt, and is conveyed by the multi-layer reciprocating mesh belt. The moisture gradually evaporates, and finally the material with lower moisture content is discharged.
中国发明专利201810369116.0公开了一种回风循环加热干燥装置,中国发明专利201810953665.2公开了一种闭式带式干燥机,这两篇专利文献中的物料输送装置均采用传送带方式输送物料,其中传送带为网带。Chinese invention patent 201810369116.0 discloses a return air circulation heating and drying device, and Chinese invention patent 201810953665.2 discloses a closed belt dryer. The material conveying devices in these two patent documents all use conveyor belts to convey materials, wherein the conveyor belt is Mesh belt.
现有技术的这种干化设备有如下缺点:1、针对含水率较高的,无法成型的泥饼的干化效率极低。2、泥饼掉到网带之后,无法短时间内均匀平铺,经常会堆积在一起,甚至会把网带上滤网的通风网眼堵住,影响通风与蒸发的效果。3、泥饼在输送过程中,形状不会产生变化,泥团内部的水分无法排出,在底部的泥团在一个输送流程中无法始终与热风接触,导致蒸发得不够均一。 4、为了让泥饼之间形成通气缝隙,增大物料的蒸发面积,在干化设备的进料口处往往需要设置造粒机、破碎机或制条机,从而增加了设备投入成本。Such drying equipment in the prior art has the following disadvantages: 1. The drying efficiency of mud cakes with high moisture content that cannot be formed is extremely low. 2. After the mud cake falls on the mesh belt, it cannot be spread evenly in a short time, and it often accumulates together, and even blocks the ventilation mesh of the filter screen on the mesh belt, which affects the effect of ventilation and evaporation. 3. During the conveying process, the shape of the mud cake will not change, the moisture inside the mud mass cannot be discharged, and the mud mass at the bottom cannot always be in contact with the hot air during a conveying process, resulting in insufficient uniform evaporation. 4. In order to form a ventilation gap between the mud cakes and increase the evaporation area of the material, it is often necessary to set a granulator, a crusher or a bar making machine at the feeding port of the drying equipment, thus increasing the equipment investment cost.
【实用新型内容】【Content of utility model】
本实用新型所要解决的技术问题在于提供一种带螺旋轴铺料机构的物料输送装置,无须在干化设备进料口设置破碎、造粒或制条机,减少设备投入,节约成本。The technical problem to be solved by the utility model is to provide a material conveying device with a screw shaft spreading mechanism, which does not require crushing, granulating or sliver making machines at the feeding port of the drying equipment, reduces equipment investment and saves costs.
本实用新型是这样实现的:The utility model is realized in this way:
一种带螺旋轴铺料机构的物料输送装置,包括一用于提供平铺物料和推进物料的平台;所述平台,包括至少两组或两组以上的栅条相间层叠而铺设形成一叠条推进式物料输送平台;同一组栅条每相邻所述栅条之间均采用垫片隔开,所述垫片的厚度大于另一组栅条的厚度,从而形成通气缝;A material conveying device with a screw shaft material spreading mechanism, comprising a platform for providing flat material and propelling material; the platform includes at least two or more sets of grid bars stacked alternately to form a stack of bars A push-type material conveying platform; each adjacent grid bar of the same group is separated by a gasket, and the thickness of the gasket is greater than that of the other group of grid bars, thereby forming a ventilation gap;
其中,至少有一组栅条为活动栅条,相对于相邻的另一组栅条,产生相对位移,确保每一组活动栅条做往复运动;Among them, at least one group of grid bars is an active grid bar, and relative displacement is generated with respect to another adjacent group of grid bars to ensure that each group of movable grid bars performs reciprocating motion;
每一组的所述活动栅条上前后平衡的位置设有两处或两处以上的串接孔;每一组的所述活动栅条通过所述串接孔内穿设的串接杆而连成一个活动体;每个所述活动体,通过一第一驱动装置,引导并带动所有该组的活动栅条产生相同运动轨迹的运动;The movable grid bars of each group are provided with two or more series connection holes at the front and rear balance positions; the movable grid bars of each group are connected to the connected to form a movable body; each movable body, through a first driving device, guides and drives all the movable grid bars of the group to produce the same motion trajectory;
所述平台的始端上方设有螺旋轴铺料机构;所述螺旋轴铺料机构,包括螺旋轴;所述螺旋轴横置于所述平台的始端上方,所述螺旋轴具有进料端和末端,所述螺旋轴的旋转运动使得物料从所述螺旋轴进料端铺展到末端,平铺到位于所述螺旋轴底部的所述平台位置。Above the start end of the platform is a screw shaft spreading mechanism; the screw shaft spreading mechanism includes a screw shaft; the screw shaft is placed above the start end of the platform, and the screw shaft has a feeding end and an end , the rotating motion of the screw shaft makes the material spread from the feed end of the screw shaft to the end, and spread to the platform position at the bottom of the screw shaft.
进一步地,所述螺旋轴为双向螺旋轴,即所述螺旋轴进料端位于所述螺旋轴的中部,所述螺旋轴末端位于所述螺旋轴的两端;所述双向螺旋轴的旋转运动使得物料被所述双向螺旋轴从中间往两端铺展,平铺到位于所述双向螺旋轴底部的所述平台位置。Further, the screw shaft is a two-way screw shaft, that is, the feed end of the screw shaft is located in the middle of the screw shaft, and the end of the screw shaft is located at both ends of the screw shaft; the rotational motion of the two-way screw shaft The material is spread from the middle to both ends by the bidirectional helical shaft, and flatly spreads to the platform position at the bottom of the bidirectional helical shaft.
进一步地,所述螺旋轴为并排设置的两根,靠近物料输送方向的螺旋轴为第一螺旋轴,靠近所述平台始端的螺旋轴为第二螺旋轴;Further, the two screw shafts are arranged side by side, the screw shaft close to the material conveying direction is the first screw shaft, and the screw shaft close to the beginning of the platform is the second screw shaft;
所述第一螺旋轴与所述第二螺旋轴的旋转方向相反;The rotation directions of the first helical shaft and the second helical shaft are opposite;
所述两根螺旋轴的旋转运动使得物料被所述两根螺旋轴吞噬、破碎,从所述螺旋轴的进料端铺展到所述螺旋轴的末端,平铺到位于所述两根螺旋轴的底部的所述平台位置。The rotating motion of the two screw shafts causes the material to be swallowed and broken by the two screw shafts, spread from the feed end of the screw shafts to the end of the screw shafts, and spread to the two screw shafts. the bottom of the platform position.
进一步地,所述第二螺旋轴上部的叶片部分往物料输送向运动;所述第二螺旋轴靠近所述平台始端一侧设有一挡料单元,防止物料被推送至所述平台的始端之外掉落。Further, the blade part on the upper part of the second screw shaft moves toward the material conveying direction; the second screw shaft is provided with a material blocking unit on the side near the start end of the platform to prevent the material from being pushed out of the start end of the platform fall.
进一步地,所述挡料单元,是将所述平台的始端向上翘起,包围在靠近所述平台始端的第二螺旋轴侧边,防止物料被推送至所述平台的始端之外掉落。Further, the material blocking unit tilts the start end of the platform upwards and surrounds the side of the second screw shaft close to the start end of the platform to prevent the material from being pushed out of the start end of the platform and falling.
进一步地,所述挡料单元,是在所述第二螺旋轴靠近所述平台始端一侧设置一挡料板,防止物料被推送至所述平台的始端之外掉落。Further, in the material blocking unit, a blocking plate is arranged on the side of the second screw shaft close to the start end of the platform to prevent the material from being pushed out of the start end of the platform and falling.
进一步地,所述挡料单元,是在所述第二螺旋轴靠近所述平台始端一侧再并排设置一第三螺旋轴,所述第三螺旋轴的旋转方向与所述第一螺旋轴的旋转方向相同。Further, in the stopper unit, a third screw shaft is arranged side by side on the side of the second screw shaft close to the start end of the platform, and the rotation direction of the third screw shaft is the same as that of the first screw shaft. The direction of rotation is the same.
进一步地,所述螺旋轴铺料机构,还包括限料单元;Further, the screw shaft material spreading mechanism also includes a material limiting unit;
所述限料单元,包括盖板和侧板;所述盖板覆盖于所述螺旋轴的上部,限制物料从所述螺旋轴的上方卷出;所述侧板设于所述螺旋轴的末端,限制物料被推出到所述螺旋轴的末端并从所述平台侧边掉落;The material limiting unit includes a cover plate and a side plate; the cover plate covers the upper part of the screw shaft to restrict the material from rolling out from above the screw shaft; the side plate is arranged at the end of the screw shaft , restricting the material being pushed out to the end of the screw shaft and falling from the side of the platform;
所述限料单元上设有一进料口,所述进料口与所述螺旋轴进料端的位置相对应,用于进料。The material limiting unit is provided with a feeding port, and the feeding port corresponds to the position of the feeding end of the screw shaft and is used for feeding.
进一步地,所述进料口连接一单向输料的物料输送泵。Further, the feed port is connected to a material conveying pump for one-way conveying.
进一步地,所述进料口处设有一喂料单元,所述喂料单元包括一进料斗、一旋转轴和设在所述旋转轴上的搅拌模块;Further, a feeding unit is provided at the feeding port, and the feeding unit includes a feeding hopper, a rotating shaft and a stirring module arranged on the rotating shaft;
所述进料斗设置在所述进料口上方;所述搅拌模块的中部为空,其与所述进料斗的侧壁接近;所述搅拌模块在所述旋转轴的带动下旋转,防止物料堆积,对物料进行搅拌,切割,并及时地将物料推送至所述进料口下方。The feeding hopper is arranged above the feeding port; the middle part of the stirring module is empty, which is close to the side wall of the feeding hopper; the stirring module is rotated under the driving of the rotating shaft to prevent The materials are piled up, the materials are stirred and cut, and the materials are pushed to the bottom of the feeding port in time.
进一步地,所述螺旋轴铺料机构往物料输送方向的一侧的所述平台上方设有物料碾压装置,该物料碾压装置通过一第二驱动装置的驱动而做与物料的推进方向呈一定角度的往复运动,从而对所述平台上的物料进行碾压、抹平、挤压、剪切、刮除动作。Further, a material rolling device is provided above the platform on the side of the screw shaft material spreading mechanism towards the material conveying direction. Reciprocating motion at a certain angle, so as to perform rolling, smoothing, squeezing, shearing and scraping actions on the materials on the platform.
进一步地,所述角度为90°。Further, the angle is 90°.
进一步地,所述第一驱动装置,包括:一组驱动中心轴、一组导动栅条、一组驱动机构;Further, the first driving device includes: a set of driving central shafts, a set of guide grid bars, and a set of driving mechanisms;
所述一组驱动中心轴,包括至少两个驱动中心轴;The group of driving central shafts includes at least two driving central shafts;
所述一组导动栅条,包括至少两个导动栅条,位于所述叠条推进式物料输送平台的左右平衡的位置;所述每个导动栅条上均至少设置两个第一偏心装置,位于所述物料输送平台的前后平衡的位置,所述一组导动栅条上左右相对应的所述第一偏心装置内穿设一个所述驱动中心轴;所述一组导动栅条上的第一偏心装置的偏心方向一致,偏心距一致;所述每个导动栅条上均设置至少两个固定孔,与所述活动栅条上的串接孔的位置一致;所述导动栅条上的固定孔与所述活动栅条的串接孔通过同一根串接杆固定串接;The group of guide grid bars includes at least two guide grid bars, which are located at the left and right balance positions of the stacked bar push-type material conveying platform; at least two first guide grid bars are provided on each of the guide grid bars. The eccentric device is located at the position of the front and rear balance of the material conveying platform, and the first eccentric device corresponding to the left and right on the set of guide grids is provided with a drive center shaft; the set of guide bars The eccentric directions and eccentric distances of the first eccentric devices on the grid bars are consistent; at least two fixing holes are provided on each of the guide grid bars, which are in the same position as the series connection holes on the movable grid bars; The fixed holes on the guide grid bars and the series connection holes of the movable grid bars are fixedly connected in series through the same series connection rod;
所述一组驱动机构,包括一个第一驱动电机和第一传动机构,或者多个第一驱动电机;The group of drive mechanisms includes a first drive motor and a first transmission mechanism, or a plurality of first drive motors;
所述一组驱动机构驱动所述一组驱动中心轴实现同一转向和转速;所述一组驱动机构带动所述一组驱动中心轴同步运动,分别带动套设其上的所述一组导动栅条运动,所述一组导动栅条带动与其相连接的所述一组活动栅条做相同运动轨迹的运动。The set of drive mechanisms drives the set of drive central shafts to achieve the same steering and rotational speed; the set of drive mechanisms drives the set of drive central shafts to move synchronously, respectively driving the set of guide shafts sleeved thereon The grid bars move, and the group of guide grid bars drives the group of movable grid bars connected thereto to move with the same motion track.
进一步地,所述第二驱动装置,包括:一组碾压驱动中心轴、至少一个碾压导动板、一组碾压装置驱动机构;Further, the second driving device includes: a set of rolling drive central shafts, at least one rolling guide plate, and a set of rolling device driving mechanisms;
所述一组碾压驱动中心轴,包括至少两个碾压驱动中心轴;所述一组碾压驱动中心轴通过至少一个固定板进行固定;The group of rolling and driving central shafts includes at least two rolling and driving central shafts; the group of rolling and driving central shafts are fixed by at least one fixing plate;
所述每个碾压导动板,其上至少设有两个第二偏心装置,所述每个第二偏心装置内穿设一个所述碾压驱动中心轴;Each of the rolling guide plates is provided with at least two second eccentric devices, and one of the rolling driving central shafts is inserted through each second eccentric device;
所述一组碾压装置驱动机构,包括至少两个齿轮转向机构,每个所述齿轮转向机构的第一输出端穿设所述碾压驱动中心轴,其第二输出端穿设所述驱动中心轴;The set of driving mechanisms of the rolling device includes at least two gear steering mechanisms, the first output end of each gear steering mechanism passes through the rolling drive central shaft, and the second output end of each gear steering mechanism passes through the drive The central axis;
所述驱动中心轴通过所述齿轮转向机构驱动所述碾压驱动中心轴转动,所述碾压驱动中心轴通过所述第二偏心装置带动所述碾压导动板运动,所述碾压导动板的运动方向与所述平台的运动方向呈一定角度,使得所述碾压导动板对所述平台上的物料进行碾压、抹平、挤压、剪切、刮除动作。The driving central shaft drives the rolling drive central shaft to rotate through the gear steering mechanism, and the rolling driving central shaft drives the rolling guide plate to move through the second eccentric device, and the rolling guide The moving direction of the moving plate is at a certain angle with the moving direction of the platform, so that the rolling guide moving plate performs rolling, smoothing, squeezing, shearing and scraping actions on the material on the platform.
进一步地,所述第二驱动装置,包括:一组碾压驱动中心轴、至少一组碾压导动板、一组碾压装置驱动机构;Further, the second driving device includes: a set of rolling drive central shafts, at least one set of rolling guide plates, and a set of rolling device driving mechanisms;
所述一组碾压驱动中心轴,包括至少两个碾压驱动中心轴;所述一组碾压驱动中心轴通过至少一个固定板进行固定;The group of rolling and driving central shafts includes at least two rolling and driving central shafts; the group of rolling and driving central shafts are fixed by at least one fixing plate;
所述一组碾压导动板,至少包括两个碾压导动板,每个碾压导动板,其上至少设有两个第二偏心装置,所述每个第二偏心装置内穿设一个所述碾压驱动中心轴;The group of rolling guide plates includes at least two rolling guide plates, and each rolling guide plate is provided with at least two second eccentric devices, and each second eccentric device penetrates through the inside of the guide plate. A central axis of the rolling drive is provided;
所述一组碾压装置驱动机构,包括至少两个齿轮转向机构,每个所述齿轮转向机构的第一输出端穿设所述碾压驱动中心轴,其第二输出端穿设所述驱动中心轴;The set of driving mechanisms of the rolling device includes at least two gear steering mechanisms, the first output end of each gear steering mechanism passes through the rolling drive central shaft, and the second output end of each gear steering mechanism passes through the drive The central axis;
所述驱动中心轴通过所述齿轮转向机构驱动所述碾压驱动中心轴转动,所述碾压驱动中心轴通过所述第二偏心装置带动所述一组碾压导动板运动,所述一组碾压导动板的运动方向与所述平台的运动方向呈一定角度,所述一组碾压导动板还固定连接一碾压模块,所述碾压模块在所述一组碾压导动板的带动下对所述平台上的物料进行碾压、抹平、挤压、剪切、刮除动作。The driving central shaft drives the rolling drive central shaft to rotate through the gear steering mechanism, and the rolling driving central shaft drives the group of rolling guide plates to move through the second eccentric device, and the one The movement direction of the group of rolling guide plates is at a certain angle with the movement direction of the platform, and the group of rolling guide plates is also fixedly connected to a rolling module, and the rolling module is in the group of rolling guides. Driven by the moving plate, the materials on the platform are rolled, smoothed, squeezed, sheared and scraped.
进一步地,所述一组碾压装置驱动机构,包括一个第二驱动电机和第二传动机构;所述第二驱动电机和第二传动机构带动所述一组碾压驱动中心轴转动,从而带动所述碾压导动板运动;Further, the group of rolling device driving mechanisms includes a second driving motor and a second transmission mechanism; the second driving motor and the second transmission mechanism drive the group of rolling driving central shafts to rotate, thereby driving the rolling guide plate moves;
或者,所述一组碾压装置驱动机构,包括多个第二驱动电机;每一所述第二驱动电机驱动一个所述碾压驱动中心轴转动,从而带动所述碾压导动板运动。Alternatively, the group of driving mechanisms of the rolling device includes a plurality of second driving motors; each of the second driving motors drives one of the rolling driving central shafts to rotate, thereby driving the rolling guide plate to move.
进一步地,所述碾压导动板为间隔设置的多组,所述碾压模块为为间隔设置的多个,使得物料在所述平台输送过程中,既能确保物料被碾压、抹平、挤压、剪切、刮除,又能保证物料上方的通气流畅。Further, the rolling guide plates are arranged in multiple groups at intervals, and the rolling modules are arranged at intervals in multiple groups, so that the materials can be rolled and smoothed during the conveying process of the platform. , extrusion, shearing, scraping, and can ensure smooth ventilation above the material.
进一步地,所述平台的下方还设置一下层平台,该下层平台与位于上方的所述平台相对应,也包括至少两组或两组以上的栅条相间层叠而成;每相邻栅条之间具有缝隙;位于上层的所述平台的每一组活动栅条通过其两侧的活动栅条或导动栅条上设置的多个平衡分布的下置导动连接条,连接到位于所述下层平台的一组活动栅条,从而,所述下层平台的每一组活动栅条均对应上层的所述平台的一组活动栅条做相同轨迹运动。Further, a lower platform is also arranged below the platform, and the lower platform corresponds to the platform located above, and also includes at least two or more sets of grid bars stacked alternately; There is a gap between them; each group of movable grid bars of the platform located on the upper layer is connected to the movable grid bars on both sides of the platform or a plurality of balanced and distributed lower guiding and movable connecting bars arranged on the movable grid bars or guiding grid bars on both sides of the platform. A group of movable grid bars of the lower platform, so that each group of movable grid bars of the lower platform performs the same trajectory motion corresponding to a group of movable grid bars of the upper platform.
本实用新型的优点在于:1、在物料输送过程中,互动的栅条产生通透的缝隙,提高空气的流动性,有利于物料的干化。2、在物料输送过程中,通过撑起、展平、剪切、刮卷等动作提高物料的蒸发面积,让干化更加高效的进行,也适用于含水率较高无法成型的物料。3、物料可以从通气缝中顺利地向下层平台掉落,有效提高蒸发面积。4、螺旋轴铺料机构使得物料在输送前铺匀在平台上,针对结块的物料,还会被破碎后铺匀,无须在干化设备进料口设置破碎、造粒或制条机,减少设备投入,节约成本。The advantages of the utility model are as follows: 1. During the material conveying process, the interactive grid bars create transparent gaps, which improves the fluidity of the air and is beneficial to the drying of the material. 2. During the material conveying process, the evaporation area of the material can be increased by lifting, flattening, shearing, scraping and other actions, so that the drying can be carried out more efficiently, and it is also suitable for materials with high moisture content that cannot be formed. 3. The material can be smoothly dropped from the ventilation slit to the lower platform, effectively increasing the evaporation area. 4. The screw shaft spreading mechanism makes the material spread evenly on the platform before conveying. For the agglomerated material, it will also be broken and spread evenly. There is no need to set up a crushing, granulating or bar making machine at the feeding port of the drying equipment. Reduce equipment investment and save costs.
【附图说明】【Description of drawings】
下面参照附图结合实施例对本实用新型作进一步的描述。The present utility model will be further described below with reference to the accompanying drawings and embodiments.
图1是本实用新型中的栅条结构示意图。FIG. 1 is a schematic diagram of the grid structure in the present invention.
图2是本实用新型中的导动栅条结构示意图。FIG. 2 is a schematic view of the structure of the guide grid bar in the present invention.
图3是本实用新型中的叠条推进式物料输送装置的部分立体爆炸结构示意图。Fig. 3 is a schematic diagram of a partial three-dimensional explosion structure of the stacked strip push-type material conveying device of the present invention.
图4是本实用新型中的叠条推进式物料输送装置的部分组合结构示意图。FIG. 4 is a schematic diagram of a partial combined structure of the stacked strip push-type material conveying device in the present invention.
图5是本实用新型中的叠条推进式物料输送装置的整体结构示意图。FIG. 5 is a schematic diagram of the overall structure of the stacking push-type material conveying device in the present invention.
图6是本实用新型中的叠条推进式物料输送装置的侧视图。FIG. 6 is a side view of the stacking push-type material conveying device in the present invention.
图7是本实用新型中使用双平台的结构示意图。FIG. 7 is a schematic structural diagram of a dual platform used in the present invention.
图8是本实用新型中的具有物料碾压装置的物料输送装置的结构示意图。8 is a schematic structural diagram of a material conveying device with a material rolling device in the present invention.
图9是本实用新型中的具有物料碾压装置的物料输送装置的侧视图。FIG. 9 is a side view of the material conveying device with the material rolling device in the present invention.
图10是本实用新型中的物料碾压装置的固定板固定在固定支撑架上的结构示意图。Fig. 10 is a schematic structural diagram of the fixing plate of the material rolling device in the present invention being fixed on the fixing support frame.
图11是本实用新型中的物料碾压装置的碾压导动板的结构示意图。Figure 11 is a schematic structural diagram of the rolling guide plate of the material rolling device in the present invention.
图12是本实用新型中的驱动中心轴和碾压驱动中心轴的位置关系示意图。Figure 12 is a schematic diagram of the positional relationship between the driving central axis and the rolling driving central axis in the present invention.
图13是本实用新型中的螺旋轴铺料机构第一实施例中单根螺旋轴结构示意图。13 is a schematic structural diagram of a single screw shaft in the first embodiment of the screw shaft spreading mechanism of the present invention.
图14是本实用新型中的螺旋轴铺料机构第一实施例结构示意图。14 is a schematic structural diagram of the first embodiment of the screw shaft spreading mechanism in the present invention.
图15是本实用新型中的螺旋轴铺料机构第一实施例分解结构示意图。15 is a schematic diagram of the exploded structure of the first embodiment of the screw shaft spreading mechanism in the present invention.
图16是本实用新型中的螺旋轴铺料机构第二实施例中双根螺旋轴结构示意图。Fig. 16 is a schematic view of the structure of double helical shafts in the second embodiment of the helical shaft spreading mechanism of the present invention.
图17是本实用新型中的螺旋轴铺料机构第二实施例结构示意图。17 is a schematic structural diagram of the second embodiment of the screw shaft spreading mechanism in the present invention.
图18是本实用新型中的螺旋轴铺料机构第二实施例分解结构示意图。18 is a schematic diagram of the exploded structure of the second embodiment of the screw shaft spreading mechanism in the present invention.
图19是本实用新型中的螺旋轴铺料机构第三实施例结构示意图。19 is a schematic structural diagram of the third embodiment of the screw shaft spreading mechanism in the present invention.
图20是本实用新型中的螺旋轴铺料机构第三实施例分解结构示意图。20 is a schematic diagram of the exploded structure of the third embodiment of the screw shaft spreading mechanism in the present invention.
图21是本实用新型螺旋轴铺料机构第四实施例中的三根螺旋轴结构示意图。Fig. 21 is a schematic structural diagram of three helical shafts in the fourth embodiment of the helical shaft spreading mechanism of the present invention.
图22是本实用新型中的螺旋轴铺料机构第四实施例结构示意图。Figure 22 is a schematic structural diagram of the fourth embodiment of the screw shaft spreading mechanism in the present invention.
图23是本实用新型中的螺旋轴铺料机构第四实施例分解结构示意图。Fig. 23 is a schematic diagram of the exploded structure of the fourth embodiment of the screw shaft spreading mechanism of the present invention.
图24是本实用新型中的螺旋轴铺料机构第五实施例结构示意图。Figure 24 is a schematic structural diagram of the fifth embodiment of the screw shaft spreading mechanism in the present invention.
图25是本实用新型中的螺旋轴铺料机构第五实施例分解结构示意图。Figure 25 is a schematic diagram of the exploded structure of the fifth embodiment of the screw shaft spreading mechanism of the present invention.
【具体实施方式】【Detailed ways】
如图1至图6所示,一种适用于干化设备中的干燥室1中的叠条推进式物料输送装置3,包括两组栅条31相间层叠而形成一叠条推进式物料输送平台100。As shown in FIG. 1 to FIG. 6 , a laminated push-type material conveying device 3 suitable for use in drying
两组栅条31均为活动栅条,相邻栅条相互之间产生上下前后的位移,确保同一组活动栅条做相同运动轨迹的往复运动。The two groups of grid bars 31 are all movable grid bars, and adjacent grid bars are displaced up and down, back and forth, to ensure that the same group of movable grid bars perform reciprocating motion with the same motion track.
每一个活动栅条31上前后平衡的设有三处串接孔311,每一组的活动栅条31通过串接孔311内穿设的串接杆312而连成一个活动体,每个活动体通过一驱动装置32引导并带动所有该组的活动栅条31产生相同运动轨迹的运动。同一组栅条每相邻栅条31之间通过垫片313隔开形成缝隙,垫片313设在串接杆312上,垫片313的厚度大于另一组栅条的厚度。Each
驱动装置32,包括一驱动电机321、一个链条331、两个链轮332、两个驱动中心轴322、两个导动栅条323。The driving device 32 includes a driving
驱动电机321设在干燥室1外。每个链轮332设在一个驱动中心轴322 的一端。一个链条331分别绕设在位于一组驱动中心轴322一侧的两个链轮 332上,作为一组驱动中心轴322之间的传动。The
两个驱动中心轴322设在叠条推进式物料输送平台100的前后对称的两端。The two
两个导动栅条323设在叠条推进式物料输送平台100的左右对称的两端。每个导动栅条323上前后平衡的位置设有两个偏心轴承3231、三个固定孔 3232、两个让位孔3233。The two
驱动中心轴322的两端分别套设在两个导动栅条323上的左右相对应的偏心轴承3231上;导动栅条323上的固定孔3232内固定穿设一组活动栅条 31的串接杆312。The two ends of the driving
A组活动栅条31(多个)由A组导动栅条323(两个)带动做向上、向前、向下、向后、向上的往复运动。B组活动栅条31(多个)由B组导动栅条323(两个)带动做向上、向前、向下、向后、向上的往复运动。AB两组活动栅条31做交错运动,其运动轨迹由驱动中心轴322的转向决定,其运动幅度由偏心轴承3231的偏心距决定。Group A movable grid bars 31 (multiple) are driven by group A guide grid bars 323 (two) to reciprocate upward, forward, downward, backward and upward. Group B movable grid bars 31 (multiple) are driven by group B guide grid bars 323 (two) to reciprocate upward, forward, downward, backward and upward. The two groups of movable grid bars 31 A and B perform staggered motion.
A组活动栅条A31和B组活动栅条B31共用一组驱动中心轴322,套设在驱动中心轴322上的偏心轴承3231的偏心方向的不同导致两组活动栅条 A31和B31产生交错运动。A group of movable grid bars A31 and B group of movable grid bars B31 share a set of driving
驱动电机321通过一个链条331、两个链轮332驱动两个驱动中心轴323,并让两个驱动中心轴323同步运动,分别带动穿设其上的导动栅条323并带动该组活动栅条31做相同运动轨迹的运动。另外,在实践中,两个驱动中心轴323之间的传动方式不仅仅是可以通过链轮传动,也可以是通过齿轮传动,或者其他传动方式。The driving
需要说明的是,在大型设备中,活动栅条31的长度是比较长的,那么每一个活动栅条31需要用多个分段栅条固定拼接而成。It should be noted that, in large-scale equipment, the length of the movable grid bars 31 is relatively long, so each
在实践中,也可以是A组栅条做向上、向前、向下、向后、向上的往复运动,用于物料的输送,B组栅条做向上、向左、向下、向右、向上的往复运动,用于刮除栅条侧壁的物料。也可以是A组栅条做向上、向前、向下、向后、向上的往复运动,用于物料的输送,B组栅条固定不动。In practice, the grids of group A can also reciprocate upwards, forwards, downwards, backwards, and upwards to convey materials, and the grids of group B can be used to move up, left, down, right, etc. The upward reciprocating motion is used to scrape the material from the side walls of the grid. It can also be used for the reciprocating motion of group A grid bars upward, forward, downward, backward and upward for material conveying, while group B grid bars are fixed.
另外,在叠条推进式物料输送装置3形成的平台100的下方还可以再设置一与平台100结构相同的下层平台200。请参阅图7,上层平台100上A组活动栅条位于左右最外边两侧的活动栅条上分别设置两个下置导动连接条38 连接到下层平台200相对应位置的活动栅条上,B组栅条同样方式设置,从而,位于上层平台100的每一组活动栅条带动相对应的位于下层平台200的一组活动栅条做相同轨迹运动。In addition, a
设置了下层平台200的好处是,有一部分物料从上层平台100的缝隙掉落到下层平台200上可以继续输送,相当于扩展了上层平台100,增加了物料的蒸发面积,有利于物料的干化。The advantage of setting the
叠条推进式的物料输送平台100正反向双向运行,其中正向运行的距离大于反向运行的距离,从而让物料能顺利从始端被运到末端的前提下,能控制物料的输送速度。The stacked push-type
如图8至图11所示,物料输送装置3的平台100上还设置有物料碾压装置,该物料碾压装置通过一驱动装置4的驱动而做与物料的推进方向呈90°的往复运动,从而对平台上的物料进行碾压、抹平、挤压、剪切、刮除动作。As shown in FIGS. 8 to 11 , the
驱动装置4,包括:一组碾压驱动中心轴41、两个碾压导动板42、一组碾压装置驱动机构43;The driving device 4 includes: a set of rolling drive
一组碾压驱动中心轴(图未示),包括两个碾压驱动中心轴;所述一组碾压驱动中心轴通过两个固定板411进行固定;两个固定板411是固定在固定支撑架14上,固定支撑架14固定在干燥室1内。A set of rolling drive central shafts (not shown), including two rolling driving central shafts; the set of rolling driving central shafts are fixed by two fixing
碾压导动板42,其上至少设有两个偏心装置421,每个第一偏心装置421 内穿设一个碾压驱动中心轴;The rolling
一组碾压装置驱动机构43,包括两个齿轮转向机构431,所述齿轮转向机构431的第一输出端穿设碾压驱动中心轴,第二输出端穿设驱动中心轴 322。A set of rolling device driving mechanisms 43 includes two
碾压驱动中心轴与驱动中心轴322呈90°。The rolling driving central axis and the driving
驱动中心轴322通过齿轮转向机构431驱动碾压驱动中心轴转动,碾压驱动中心轴通过偏心装置421带动碾压导动板42运动,碾压导动板42的运动方向与平台的运动方向呈90°,两个碾压导动板42上固定连接一碾压模块 421,碾压模块421在碾压导动板42的带动下对平台上的物料进行碾压、抹平、挤压、剪切、刮除动作。The driving
在实践中,碾压导动板42可以是分多组设置,每组碾压导动板上的碾压模块421可以间隔设置的多个。In practice, the rolling
本实施例中,两个碾压驱动中心轴41的动力由两个驱动中心轴322通过两个齿轮转向机构431来传递。而在具体实践中,两个碾压驱动中心轴41的动力也可以通过另外设置的两个独立电机来驱动,或者一个独立电机配合一个传动机构来驱动。In this embodiment, the power of the two rolling driving
本实施例中,两个驱动中心轴323、两个碾压驱动中心轴41呈矩形框架,四者之间的驱动完全靠相同规格的齿轮转向机构431来实现动力的传递,无须其他传动机构或其他独立电机来实现,如图12所示。需要说明的是,如果在物料输送装置3上没有设置物料碾压装置,碾压驱动中心轴41不用来驱动物料碾压装置,也可以作为一种传动机构,用来传动驱动中心轴323,使得同组的两根驱动中心轴323转速和转向一致。In this embodiment, the two driving
平台100的始端上方还设有螺旋轴铺料机构300。Above the start end of the
如图13至图15所示,是螺旋轴铺料机构300的第一实施例:As shown in Figure 13 to Figure 15, it is the first embodiment of the screw shaft spreading mechanism 300:
螺旋轴铺料机构300,包括螺旋轴301和限料单元310。The screw
螺旋轴301为双向螺旋轴,其横置于平台100的始端上方,该螺旋轴301 的进料端为中部,末端为两端部,螺旋轴301旋转方向为:位于螺旋轴301 上部的叶片部分往平台100的始端方向运动。螺旋轴301的旋转运动使得物料从螺旋轴301的中间往两端部铺展,平铺到位于双向螺旋轴301底部的平台100位置。The
限料单元310,包括盖板311和两侧板312;盖板311覆盖于螺旋轴301 的上部,限制物料从螺旋轴301的上方卷出;两侧板312分别设于螺旋轴301 的两端部,限制物料被推出到螺旋轴301的两端部并从平台100两侧掉落。盖板311的中部设有一进料口313,进料口313与螺旋轴301进料端的位置相对应,用于进料。The material limiting unit 310 includes a
如图16至图18所示,是螺旋轴铺料机构300的第二实施例:As shown in Figure 16 to Figure 18, it is the second embodiment of the screw shaft spreading mechanism 300:
螺旋轴铺料机构300,包括螺旋轴301、螺旋轴302、限料单元310、和挡料单元320。The screw
螺旋轴301和螺旋轴302并排设置在平台100的始端,螺旋轴301靠近物料输送方向,螺旋轴302靠近平台100的始端。The
螺旋轴301旋转方向为:位于螺旋轴301上部的叶片部分往平台100的始端方向运动;螺旋轴302旋转方向与螺旋轴301方向相反,即:位于螺旋轴302上部的叶片部分往物料输送方向运动。The rotation direction of the
螺旋轴301和螺旋轴302的旋转运动使得物料被两根螺旋轴301、302吞噬、破碎,将物料平铺到位于两根螺旋轴301、302的底部的平台100位置。The rotation of the
螺旋轴302靠近平台100始端一侧设有一挡料单元320,该挡料单元320 是将平台100的始端向上翘起,包围在靠近平台100始端的螺旋轴302侧边,防止物料被推送至平台100的始端之外掉落。A
限料单元310,包括盖板311和两侧板312;盖板311覆盖于螺旋轴301、 302的上部,限制物料从螺旋轴301、302的上方卷出;两侧板312分别设于螺旋轴301、302的两端部,限制物料被推出到螺旋轴301、302的两端部并从平台100两侧掉落。盖板311的中部设有一进料口313,进料口313与螺旋轴301、302进料端的位置相对应,用于进料。The material restricting unit 310 includes a
如图19和图20所示,是螺旋轴铺料机构300的第三实施例:As shown in Figure 19 and Figure 20, it is the third embodiment of the screw shaft spreading mechanism 300:
与第二实施例所不同的是:挡料单元320,是在螺旋轴302靠近平台100 始端一侧设置一挡料板321,防止物料被推送至平台100的始端掉落。The difference from the second embodiment is that the
其余结构与第二实施例相同。The rest of the structure is the same as that of the second embodiment.
如图21至图23所示,是螺旋轴铺料机构300的第四实施例:As shown in Figure 21 to Figure 23, it is the fourth embodiment of the screw shaft spreading mechanism 300:
与第二实施例所不同的是:挡料单元320,是在螺旋轴302靠近平台100 始端一侧再并排设置一螺旋轴303,螺旋轴303的旋转方向与螺旋轴301的旋转方向相同。The difference from the second embodiment is that the
其余结构与第二实施例相同。The rest of the structure is the same as that of the second embodiment.
如图24至图25所示,是螺旋轴铺料机构300的第五实施例:As shown in Figure 24 to Figure 25, it is the fifth embodiment of the screw shaft spreading mechanism 300:
与第四实施例所不同的是:在进料口313处设置喂料单元330,该喂料单元330包括一进料斗331、一旋转轴332和设在所述旋转轴332上的搅拌模块 333,搅拌模块333的形状为一矩形框,该矩形框与进料斗331的内壁接近。搅拌模块333在旋转轴332的带动下旋转,防止物料堆积,对物料进行搅拌,切割,并及时地将物料推送至进料口313下方。The difference from the fourth embodiment is that a
另外,喂料单元330也可以是直接在进料口313连接一单向输料的物料输送泵。In addition, the
其余结构与第四实施例相同。The rest of the structure is the same as that of the fourth embodiment.
另外,需要说明的是:喂料单元330也可以设在螺旋轴铺料机构300的第一实施例至第三实施例中。In addition, it should be noted that the
工作流程:干化设备的烘房1内设置有多层叠条推进式物料输送装置3,位于最上层的叠条推进式物料输送装置3的上层平台100的始端设有螺旋轴铺料机构300,物料自动掉落或被输送到位于螺旋轴铺料机构300的进料口 313处的喂料单元330,通过螺旋轴的转动,物料被双向螺旋轴从中间往两端铺展,平铺到位于双向螺旋轴底部的平台100上。如果是结块的或容易粘轴抱轴的物料,通过双螺旋轴的方式进行破碎,也会让物料铺展的更加顺畅。活动栅条的往复运动,让物料朝物料的输送方向移动,并且保持通气缝的通透,碾压模块421对物料进行碾压,抹平,挤压,剪切和刮除,尽可能的增大物料蒸发的表面积,并让多余的物料被挤压到下层平台200继续输送,甚至进一步碾压。物料从平台100的始端出发,向物料输送方向前进,为了控制物料的输送速度,可以调整电机的转速或让电机逆转。物料从物料输送装置的平台末端干化之后,掉到下一层的物料输送装置继续干化,最后,形成含水率较低的物料从最下层的物料输送装置排出。Workflow: The
本实用新型中的螺旋轴铺料机构300使得物料在输送前铺匀在平台100 上,无须在干化设备进料口设置制条机,并且针对结块的物料有破碎作用,减少设备投入成本。The screw
以上所述仅为本实用新型的较佳实施用例而已,并非用于限定本实用新型的保护范围。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换以及改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred implementation examples of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims (18)
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