CN211763485U - Automatic film-coating cutting machine - Google Patents
Automatic film-coating cutting machine Download PDFInfo
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- CN211763485U CN211763485U CN201922038396.XU CN201922038396U CN211763485U CN 211763485 U CN211763485 U CN 211763485U CN 201922038396 U CN201922038396 U CN 201922038396U CN 211763485 U CN211763485 U CN 211763485U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 61
- 239000007888 film coating Substances 0.000 title claims description 13
- 238000009501 film coating Methods 0.000 title claims description 13
- 238000003825 pressing Methods 0.000 claims abstract description 61
- 239000011521 glass Substances 0.000 claims abstract description 22
- 238000010030 laminating Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims abstract description 7
- 230000006835 compression Effects 0.000 claims abstract 17
- 238000007906 compression Methods 0.000 claims abstract 17
- 210000002489 tectorial membrane Anatomy 0.000 claims abstract 2
- 230000007246 mechanism Effects 0.000 claims description 23
- 239000012528 membrane Substances 0.000 claims 1
- 238000003475 lamination Methods 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及覆膜机技术领域,具体涉及一种自动覆膜裁切机。The utility model relates to the technical field of laminating machines, in particular to an automatic laminating cutting machine.
背景技术Background technique
在改革开放的几十年中,中国的经济快速发展,人们的物质、精神、文化生活都得到了很大的提升,手机等电子设备逐渐成为人们密不可分的信息交流工具。在手机的生产过程中,需要经过一系列的工序,其中包括零部件的组装及壳体的包装等。手机的玻璃壳体需要覆盖上一层膜,由于此类工艺制程的要求及产品特殊的必要性,对玻璃盖板需进行覆膜及规则的裁切,而该工艺大多数采用人工或简易覆膜机进行作业。In the decades of reform and opening up, China's economy has developed rapidly, and people's material, spiritual and cultural life have been greatly improved. Mobile phones and other electronic devices have gradually become an inseparable tool for people to communicate information. In the production process of a mobile phone, a series of processes are required, including the assembly of parts and the packaging of the casing. The glass shell of the mobile phone needs to be covered with a layer of film. Due to the requirements of this kind of process and the special necessity of the product, the glass cover needs to be covered and cut regularly, and most of the processes are manual or simple. The film machine is working.
现有的覆膜裁切机的裁切组件设置于覆膜组件和收料箱之间,由于覆膜产品的右侧没有压制固定,使得裁切时容易翘起,稳定性差,导致裁切不整齐。The cutting assembly of the existing lamination cutting machine is set between the lamination assembly and the receiving box. Since the right side of the lamination product is not pressed and fixed, it is easy to warp when cutting, and the stability is poor, resulting in poor cutting. tidy.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种自动覆膜裁切机,该自动覆膜裁切机实现自动化对玻璃盖板进行覆膜、裁切操作,同时具备收料和传送功能,生产效率高、节约劳动成本。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present utility model is to provide an automatic lamination cutting machine, which realizes automatic lamination and cutting operations for glass cover plates, and simultaneously With the function of receiving and conveying materials, it has high production efficiency and saves labor costs.
本实用新型的目的通过下述技术方案实现:一种自动覆膜裁切机,包括沿手机玻璃的行进方向依次设置的用于卷绕第一卷膜并输送手机玻璃的送料辊、用于卷绕第二卷膜的送膜辊、用于将第二卷膜压覆在手机玻璃上的覆膜组件、用于将压覆完成的覆膜产品进行裁切的裁切组件以及用于收集裁切后的覆膜产品的收料箱;所述覆膜组件包括第一压辊组件和第二压辊组件,第一压辊组件、第二压辊组件均包括上压辊和设置于上压辊下方的下压辊,上压辊与下压辊的辊面相互压合,第一卷膜、手机玻璃和第二卷膜经过上压辊与下压辊之间,所述裁切组件设置于第一压辊组件和第二压辊组件之间。The purpose of the present utility model is achieved through the following technical solutions: an automatic lamination cutting machine, comprising a feeding roller for winding the first roll of film and conveying the mobile phone glass, which are arranged in sequence along the traveling direction of the mobile phone glass; A film feeding roller for wrapping the second roll of film, a lamination assembly for pressing the second roll of film on the glass of a mobile phone, a cutting assembly for cutting the laminated lamination product, and a collection for cutting The receiving box of the cut film-coated product; the film-coated assembly includes a first pressing roller assembly and a second pressing roller assembly, and the first pressing roller assembly and the second pressing roller assembly both include an upper pressing roller and a The lower pressure roller under the roller, the roller surfaces of the upper pressure roller and the lower pressure roller are pressed against each other, the first roll of film, the mobile phone glass and the second roll of film pass between the upper pressure roll and the lower pressure roll, and the cutting assembly is set between the first pressing roller assembly and the second pressing roller assembly.
进一步的,还包括机架,机架的顶部固定有操作台,所述收料箱设置于操作台的右侧。Further, it also includes a rack, an operation table is fixed on the top of the rack, and the receiving box is arranged on the right side of the operation table.
进一步的,所述操作台底部的左侧固定有安装架,安装架固定有两根第一支撑杆,每根第一支撑杆套接有两个第一导向套,所述送料辊放置于两根第一支撑杆上,且送料辊位于两个第一导向套之间。Further, an installation frame is fixed on the left side of the bottom of the operating table, and two first support rods are fixed on the installation frame, and each first support rod is sleeved with two first guide sleeves, and the feeding roller is placed on the two on the first support rod, and the feeding roller is located between the two first guide sleeves.
进一步的,所述操作台的顶部固定有两根第二支撑杆,每根第二支撑杆套接有两个第二导向套,所述送膜辊放置于两根第二支撑杆上,且送膜辊位于两个第二导向套之间。Further, two second support rods are fixed on the top of the operating table, each second support rod is sleeved with two second guide sleeves, the film feeding roller is placed on the two second support rods, and The film feed roller is located between the two second guide sleeves.
进一步的,所述操作台的左侧固定有支架,支架上安装有用于传送所述第一卷膜的传送辊。Further, a bracket is fixed on the left side of the operating table, and a conveying roller for conveying the first roll of film is installed on the bracket.
进一步的,所述覆膜组件还包括用于驱动下两个压辊同步旋转的第一驱动机构。Further, the film coating assembly further includes a first driving mechanism for driving the lower two pressing rollers to rotate synchronously.
进一步的,所述第一驱动机构包括电机、固定于电机输出端的第一同步轮、分别安装于两个所述下压辊一端的第二同步轮和第三同步轮、以及连接于第一同步轮、第二同步轮和第三同步轮之间的皮带。Further, the first driving mechanism includes a motor, a first synchronizing wheel fixed on the output end of the motor, a second synchronizing wheel and a third synchronizing wheel respectively installed at one end of the two lower pressure rollers, and connected to the first synchronizing wheel. The belt between the pulley, the second synchronizing pulley and the third synchronizing pulley.
进一步的,所述裁切组件包括刀片、固定于刀片底部的底座以及用于驱动底座前后移动的第二驱动机构。Further, the cutting assembly includes a blade, a base fixed on the bottom of the blade, and a second driving mechanism for driving the base to move back and forth.
进一步的,所述第二驱动机构为气缸或丝杠。Further, the second driving mechanism is an air cylinder or a lead screw.
进一步的,还包括控制装置,所述控制装置分别与第一驱动机构和第二驱动机构电连接。Further, a control device is also included, and the control device is electrically connected with the first driving mechanism and the second driving mechanism, respectively.
本实用新型的有益效果在于:本实用新型的自动覆膜裁切机通过将裁切组件设置于第一压辊组件和第二压辊组件之间,裁切时,第一压辊组件和第二压辊组件会压住覆膜产品的两侧,裁切稳定性好,效果好,标准整齐。The beneficial effect of the present utility model is that: the automatic lamination cutting machine of the present utility model arranges the cutting assembly between the first pressing roller assembly and the second pressing roller assembly, and when cutting, the first pressing roller assembly and the second pressing roller assembly The second pressing roller assembly will press both sides of the lamination product, and the cutting stability is good, the effect is good, and the standard is neat.
本实用新型的自动覆膜裁切机实现自动化对玻璃盖板进行覆膜、裁切操作,同时具备收料和传送功能,生产效率高、节约劳动成本。The automatic lamination and cutting machine of the utility model realizes the automatic lamination and cutting operations for the glass cover plate, and simultaneously has the functions of receiving and conveying materials, so that the production efficiency is high and the labor cost is saved.
附图说明Description of drawings
图1是本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present invention.
图2是本实用新型所述第一压辊组件、裁切组件和第二压辊组件的立体结构示意图。2 is a schematic three-dimensional structural diagram of the first pressing roller assembly, the cutting assembly and the second pressing roller assembly according to the present invention.
附图标记为:第一卷膜101、手机玻璃102、第二卷膜103、送料辊1、送膜辊2、收料箱3、第一压辊组件4、上压辊41、下压辊42、第二压辊组件5、机架6、操作台61、安装架62、第一支撑杆63、第一导向套631、第二支撑杆64、第二导向套641、支架65、传送辊651、刀片71、底座72。Reference numerals are: first roll film 101, mobile phone glass 102,
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例及附图1-2对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and accompanying drawings 1-2, and the contents mentioned in the embodiments are not intended to limit the present invention.
见图1-2,一种自动覆膜裁切机,包括沿手机玻璃的行进方向依次设置的用于卷绕第一卷膜101并输送手机玻璃102的送料辊1、用于卷绕第二卷膜103的送膜辊2、用于将第二卷膜103压覆在手机玻璃102上的覆膜组件、用于将压覆完成的覆膜产品进行裁切的裁切组件以及用于收集裁切后的覆膜产品的收料箱3;所述覆膜组件包括第一压辊组件4和第二压辊组件5,第一压辊组件4、第二压辊组件5均包括上压辊41和设置于上压辊41下方的下压辊42,上压辊41与下压辊42的辊面相互压合,第一卷膜101、手机玻璃102和第二卷膜103经过上压辊41与下压辊42之间,所述裁切组件设置于第一压辊组件4和第二压辊组件5之间。See Fig. 1-2, an automatic lamination cutting machine, including a
本实用新型的自动覆膜裁切机通过将裁切组件设置于第一压辊组件4和第二压辊组件5之间,裁切时,第一压辊组件4和第二压辊组件5会压住覆膜产品的两侧,裁切稳定性好,效果好,标准整齐。The automatic lamination cutting machine of the present invention arranges the cutting assembly between the first pressing roller assembly 4 and the second pressing roller assembly 5. When cutting, the first pressing roller assembly 4 and the second pressing roller assembly 5 It will press both sides of the laminated product, with good cutting stability, good effect and neat standard.
本实用新型的自动覆膜裁切机实现自动化对玻璃盖板进行覆膜、裁切操作,同时具备收料和传送功能,生产效率高、节约劳动成本。The automatic lamination and cutting machine of the utility model realizes the automatic lamination and cutting operations for the glass cover plate, and simultaneously has the functions of receiving and conveying materials, so that the production efficiency is high and the labor cost is saved.
本实施例中,还包括机架6,机架6的顶部固定有操作台61,所述收料箱3设置于操作台61的右侧。 上述结构的设置使得自动覆膜裁切机结构合理,使用方便。In this embodiment, a
本实施例中,所述操作台61底部的左侧固定有安装架62,安装架62固定有两根第一支撑杆63,每根第一支撑杆63套接有两个第一导向套631,所述送料辊1放置于两根第一支撑杆63上,且送料辊1位于两个第一导向套631之间。安装架62和第一支撑杆63的设置用于放置送料辊1,第一导向套631的设置用于对送料辊1进行定位,结构简单,使用方便。In this embodiment, a
本实施例中,所述操作台61的顶部固定有两根第二支撑杆64,每根第二支撑杆64套接有两个第二导向套641,所述送膜辊2放置于两根第二支撑杆64上,且送膜辊2位于两个第二导向套641之间。第二支撑杆64的设置用于放置送膜辊2,第二导向套641的设置用于对送膜辊2进行定位,结构简单,使用方便。In this embodiment, two second support rods 64 are fixed on the top of the operating table 61 , each second support rod 64 is sleeved with two
本实施例中,所述操作台61的左侧固定有支架65,支架65上安装有用于传送所述第一卷膜101的传送辊651。传送辊651的设置用于传送第一卷膜101,将送料辊1上的第一卷膜101经传送辊651传送至操作台61,结构简单,使用方便。In this embodiment, a
本实施例中,所述覆膜组件还包括用于驱动下两个压辊同步旋转的第一驱动机构。第一驱动机构为覆膜组件提供动力,驱动两个下压辊42旋转以实现覆膜,且可以实现第一卷膜101和第二卷膜103的传送。In this embodiment, the film coating assembly further includes a first driving mechanism for driving the lower two pressing rollers to rotate synchronously. The first driving mechanism provides power for the lamination assembly, drives the two lower
本实施例中,所述第一驱动机构包括电机、固定于电机输出端的第一同步轮、分别安装于两个所述下压辊42一端的第二同步轮和第三同步轮、以及连接于第一同步轮、第二同步轮和第三同步轮之间的皮带。电机驱动两个下压辊42同步同向旋转以实现覆膜。本实用新型采用的第一驱动机构还可以为其它链条驱动或齿轮传动等驱动机构,只要能实现两个下压辊42同步同向旋转即可,在不脱离本实用新型构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。In this embodiment, the first driving mechanism includes a motor, a first synchronizing wheel fixed on the output end of the motor, a second synchronizing wheel and a third synchronizing wheel respectively installed at one end of the two lower
本实施例中,所述裁切组件包括刀片71、固定于刀片71底部的底座72以及用于驱动底座72前后移动的第二驱动机构。本实用新型的裁切组件设置于第一压辊组件4和第二压辊组件5之间,裁切时,第一压辊组件4和第二压辊组件5会压住覆膜产品的两侧,裁切稳定性好,效果好,标准整齐。In this embodiment, the cutting assembly includes a
本实施例中,所述第二驱动机构为气缸或丝杠。本实用新型采用的第二驱动机构还可以为其它涡轮蜗杆等驱动机构,只要能实现裁切组件的前后移动即可,在不脱离本实用新型构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。In this embodiment, the second driving mechanism is an air cylinder or a lead screw. The second driving mechanism used in the present invention can also be other driving mechanisms such as worm gears, as long as the cutting assembly can move back and forth, and any obvious replacement without departing from the concept of the present utility model is included in the present utility model. within the scope of protection.
本实施例中,还包括控制装置,所述控制装置分别与第一驱动机构和第二驱动机构电连接。所述控制装置为PLC控制装置,电机转动带动两个下压辊42做同步运动,从而实现覆膜功能,气缸或丝杠带动刀片71前后移动以实现裁切功能。In this embodiment, a control device is further included, and the control device is electrically connected to the first driving mechanism and the second driving mechanism respectively. The control device is a PLC control device. The rotation of the motor drives the two lower
本实用新型的工作原理如下:先将送料辊1放置于第一支撑杆63上,将送膜辊2放置于第二支撑杆64上,送料辊1和送膜辊2的两侧用导向套进行定位;送膜辊2上的第二卷膜103的前端直接穿入第一压辊组件4,送料辊1上的第一卷膜101的前端经传送辊651平铺经过操作台61的上表面之后,再平稳的穿入第一压辊组件4;第一卷膜101在经过操作台61时,需要在其上面手动放置玻璃盖板,之后第一卷膜101和第二卷膜103通过第一压辊组件4的滚动碾压作用,贴合在玻璃盖板的上下表面;覆膜产品经第一压辊组件4穿入第二压辊组件5时,刀片71对覆膜产品进行裁切,然后经第二压辊组件5第二次碾压后出料至收料箱3。The working principle of the present invention is as follows: first place the feeding
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本实用新型构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is the preferred implementation scheme of the present invention. In addition, the present invention can also be realized in other ways. Any obvious replacement without departing from the concept of the present invention is within the protection scope of the present invention. Inside.
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