CN211761507U - Railway cantilever mounting robot - Google Patents

Railway cantilever mounting robot Download PDF

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CN211761507U
CN211761507U CN202020318052.4U CN202020318052U CN211761507U CN 211761507 U CN211761507 U CN 211761507U CN 202020318052 U CN202020318052 U CN 202020318052U CN 211761507 U CN211761507 U CN 211761507U
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lifting
arm
hydraulic
valve
fixed
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凌正刚
肖勇
肖唐杰
贺骥
桂仲成
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Beijing Guimu Intelligent Technology Co ltd
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Beijing Guimu Intelligent Technology Co ltd
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Abstract

本实用新型公开了一种铁路腕臂安装机器人,包括沿轨道方向行进的轨道行车,设置在轨道行车上的发电机,固定在轨道行车上、用于抓取腕臂并进行升降操作的升降臂,固定在轨道行车上的操作平台,设置在轨道行车上、并与发电机电气连接的控制箱,以及设置在轨道行车上、由控制箱电气控制、并驱动升降臂和操作平台的液压装置。通过上述方案,本实用新型填补了现有技术无专用铁路腕臂安装设备的技术空白,并且其具有结构简单、吊装高效可靠、安装效率高等等优点,在腕臂安装技术领域具有很高的实用价值和推广价值。

Figure 202020318052

The utility model discloses a railway wrist arm installation robot, which comprises a rail car traveling along the track direction, a generator arranged on the rail car, and a lift arm fixed on the rail car and used for grabbing the wrist arm and performing lifting and lowering operations. , an operating platform fixed on the rail car, a control box set on the rail car and electrically connected to the generator, and a hydraulic device set on the rail car, electrically controlled by the control box, and driving the lifting arm and the operating platform. Through the above solution, the utility model fills the technical gap of the prior art without special railway wrist arm installation equipment, and has the advantages of simple structure, efficient and reliable hoisting, high installation efficiency, etc., and has high practicality in the field of wrist arm installation technology. value and promotion value.

Figure 202020318052

Description

一种铁路腕臂安装机器人A railway wrist arm installation robot

技术领域technical field

本实用新型涉及腕臂安装技术领域,尤其是一种铁路腕臂安装机器人。The utility model relates to the technical field of wrist arm installation, in particular to a railway wrist arm installation robot.

背景技术Background technique

腕臂,安装在支柱上,用于支持接触悬挂,并起到传递负荷的作用;根据腕臂结构可以分为带拉杆的水平腕臂、带斜撑的平腕臂和带拉杆(或压管)的斜腕臂等;目前,现有技术中的腕臂的安装主要是采用人工方式,每组腕臂安装至少需要配备5~7名作业人员,其工作效率太低;并且,腕臂的重量200Kg左右,其提升较为费力;另外,还有采用升降小车方式安装腕臂,其安装前的固定步骤较为繁琐,若固定不可靠(铁路轨道四周碎石较多,底面不平整),容易发生侧翻事故;不仅如此,升降小车在轨道上行进较为困难。The wrist arm, mounted on the strut, is used to support the contact suspension and transmit the load; according to the wrist arm structure, it can be divided into a horizontal wrist arm with a pull rod, a flat wrist arm with a diagonal brace, and a pull rod (or pressure tube) ) oblique wrist arm, etc.; at present, the installation of the wrist arm in the prior art is mainly manual, and each set of wrist arm installation requires at least 5 to 7 operators, and its work efficiency is too low; The weight is about 200Kg, and it is more laborious to lift; in addition, there is a lifting trolley to install the wrist arm, and the fixing steps before installation are more complicated. Rollover accident; not only that, it is more difficult for the lift trolley to travel on the track.

因此,急需要提出一种结构简单、安装效率高的铁路腕臂安装机器人,以填补现有技术无专用铁路腕臂安装设备的技术空白。Therefore, there is an urgent need to propose a railway wrist-arm installation robot with a simple structure and high installation efficiency, so as to fill the technical gap of the existing technology without special railway wrist-arm installation equipment.

实用新型内容Utility model content

针对上述问题,本实用新型的目的在于提供一种铁路腕臂安装机器人,本实用新型采用的技术方案如下:In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of railway wrist arm installation robot, and the technical scheme adopted by the utility model is as follows:

一种铁路腕臂安装机器人,沿轨道方向行进、并将腕臂吊装至接触网支柱安装位置;所述铁路腕臂安装机器人包括沿轨道方向行进的轨道行车,设置在轨道行车上的发电机,固定在轨道行车上、用于抓取腕臂并进行升降操作的升降臂,固定在轨道行车上的操作平台,设置在轨道行车上、并与发电机电气连接的控制箱,以及设置在轨道行车上、由控制箱电气控制、并驱动升降臂和操作平台的液压装置。A railway wrist arm installation robot, which travels along a track direction and hoists the wrist arm to an installation position of a catenary pillar; the railway wrist arm installation robot comprises a rail car traveling along the track direction, and a generator arranged on the rail car, The lifting arm fixed on the rail vehicle and used for grabbing the wrist arm and performing lifting operations, the operation platform fixed on the rail vehicle, the control box arranged on the rail vehicle and electrically connected with the generator, and the rail vehicle The hydraulic device is electrically controlled by the control box and drives the lifting arm and the operating platform.

进一步地,所述升降臂包括固定在轨道行车上的升降臂底座,后端与升降臂底座的顶部铰接的第一臂杆,后端与第一臂杆的前端铰接的第二臂杆,与第二臂杆的前端铰接的腕臂抓取机构,端部一一对应与升降臂底座和第一臂杆连接、并驱动第一臂杆以与升降臂底座的铰接处为支点旋转的第一升降液压缸,以及端部一一对应与第一臂杆和第二臂杆连接、并驱动第二臂杆以与第一臂杆的铰接处为支点旋转的第二升降液压缸。Further, the lift arm includes a lift arm base fixed on the rail vehicle, a first arm rod whose rear end is hinged with the top of the lift arm base, and a second arm rod whose rear end is hinged with the front end of the first arm rod. The wrist arm grabbing mechanism hinged at the front end of the second arm rod, the ends are connected with the lift arm base and the first arm rod in a one-to-one correspondence, and drive the first arm rod to rotate with the hinge with the lift arm base as the fulcrum. A lifting hydraulic cylinder, and a second lifting hydraulic cylinder whose ends are connected to the first arm rod and the second arm rod in one-to-one correspondence and drives the second arm rod to rotate with the hinge joint with the first arm rod as a fulcrum.

更进一步地,所述腕臂抓取机构包括顶部与第二臂杆的前端铰接的抓取机构安装座,固定在抓取机构安装座的底部的水平移动滑轨,以及设置在水平移动滑轨的底部、用于抓取腕臂的左抓取机构和右抓取机构。Further, the wrist arm grabbing mechanism includes a grabbing mechanism mounting seat whose top is hinged with the front end of the second arm rod, a horizontal moving slide rail fixed on the bottom of the grabbing mechanism mounting seat, and a horizontal moving slide rail arranged on the bottom of the grabbing mechanism mounting seat. , the left and right gripping mechanisms for grasping the wrist arm.

更进一步地,所述左抓取机构和右抓取机构的结构相同,且右抓取机构包括固定在水平移动滑轨的底部、且为槽形状的抓扣安装座,固定在抓扣安装座的槽形内、且与控制箱电气连接的电动缸,与电动缸连接、并由电动缸驱动前后移动的横杆,一端部与横杆的两端一一对应连接的两根钢丝绳,设置在抓扣安装座上、用于钢丝绳换向的换向轮,与任一钢丝绳的另一端部连接的吊装板,以及设置在吊装板下部、用于抓取腕臂的自锁抓扣。Further, the structure of the left grabbing mechanism and the right grabbing mechanism are the same, and the right grabbing mechanism includes a groove-shaped grab buckle mounting seat fixed on the bottom of the horizontal moving slide rail, and fixed on the grab buckle mounting seat. The electric cylinder in the groove shape of the electric cylinder and electrically connected with the control box, the crossbar connected with the electric cylinder and driven by the electric cylinder to move back and forth, and the two steel wire ropes whose one end is connected with the two ends of the crossbar in one-to-one correspondence are arranged in the A reversing wheel used for reversing the wire rope on the grab buckle mounting seat, a hoisting plate connected with the other end of any wire rope, and a self-locking grab buckle arranged at the lower part of the hoisting plate and used for grabbing the wrist arm.

更进一步地,所述右抓取机构还包括套设在任一钢丝绳上、且置于所述吊装板上部的限位器。Further, the right grabbing mechanism further includes a stopper sleeved on any steel wire rope and placed on the upper part of the hoisting plate.

进一步地,所述操作平台包括固定在轨道行车的车尾的升降底座,固定在升降底座上、且与控制箱电气连接的旋转器,固定在旋转器上的升降底台,设置在升降底台上、且与液压装置连接的升降机构,以及设置在升降机构的顶部的操作台。Further, the operating platform includes a lifting base fixed on the rear of the rail vehicle, a rotator fixed on the lifting base and electrically connected to the control box, and a lifting base fixed on the rotator, which is arranged on the lifting base. A lifting mechanism connected to the hydraulic device, and an operating table arranged on the top of the lifting mechanism.

进一步地,所述液压装置包括固定在轨道行车上的油箱,采用管路与油箱连通的第一过滤器和第二过滤器,与第一过滤器和第二过滤器一一对应连接的双联泵,与控制箱电气连接、用于驱动双联泵的电机,采用管路与双联泵一一对应连接的第一单向阀和第二单向阀,均与第一单向阀连接的操作平台液压驱动回路和第一升降液压缸液压驱动回路,与第二单向阀连接的第二升降液压缸液压驱动回路,依次连接后一端分别与操作平台液压驱动回路、第一升降液压缸液压驱动回路和第二升降液压缸液压驱动回路连接、且另一端接油箱的冷风机和回油过滤器,连接在冷风机与第一单向阀之间的第一电磁溢流阀,以及连接在冷风机与第二单向阀之间的第二电磁溢流阀。Further, the hydraulic device includes an oil tank fixed on the rail vehicle, a first filter and a second filter connected with the oil tank by pipelines, and a double filter connected with the first filter and the second filter in a one-to-one correspondence. The pump is electrically connected to the control box and is used to drive the motor of the double pump. The first one-way valve and the second one-way valve which are connected with the double pump in a one-to-one correspondence are connected with the first one-way valve. The hydraulic drive circuit of the operation platform and the hydraulic drive circuit of the first lifting hydraulic cylinder, and the hydraulic driving circuit of the second lifting hydraulic cylinder connected with the second one-way valve are sequentially connected to the hydraulic driving circuit of the operation platform, the hydraulic driving circuit of the first lifting hydraulic cylinder and the hydraulic driving circuit of the first lifting hydraulic cylinder respectively. The drive circuit is connected with the hydraulic drive circuit of the second lifting hydraulic cylinder, and the other end is connected to the air cooler and the oil return filter of the oil tank, the first electromagnetic relief valve connected between the air cooler and the first one-way valve, and the A second electromagnetic relief valve between the air cooler and the second one-way valve.

更进一步地,所述第一升降液压缸液压驱动回路和第二升降液压缸液压驱动回路的结构相同,且所述第一升降液压缸液压驱动回路包括采用管路连接在第一升降液压缸和第一单向阀之间的比列换向阀和平衡阀。Further, the first lift hydraulic cylinder hydraulic drive circuit and the second lift hydraulic cylinder hydraulic drive circuit have the same structure, and the first lift hydraulic cylinder hydraulic drive circuit includes a pipeline connected between the first lift hydraulic cylinder and the second lift hydraulic cylinder. The first one-way valve is between the proportional reversing valve and the balance valve.

更进一步地,所述操作平台液压驱动回路包括连接在操作平台与第一单向阀之间的电磁阀、双向节流阀和叠加式液控单向阀。Further, the operating platform hydraulic drive circuit includes a solenoid valve, a two-way throttle valve and a superimposed hydraulic control one-way valve connected between the operating platform and the first one-way valve.

更进一步地,所述液压装置还包括均与油箱连接的放油阀、空气滤清器、温度传感器和液位继电器,与油箱连通的液位计,与第一单向阀连通的压力表开关和压力表,以及跨接在冷风机之间的常闭阀。Further, the hydraulic device also includes an oil drain valve, an air filter, a temperature sensor and a liquid level relay all connected with the oil tank, a liquid level gauge in communication with the oil tank, and a pressure gauge switch in communication with the first one-way valve. and pressure gauge, as well as the normally closed valve bridged between the air coolers.

与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

(1)本实用新型巧妙地设置轨道行车沿轨道方向行进,其较升降小车或吊车的行进便捷度更高,无需寻找吊装固定支点(升降小车或吊车必须在每一腕臂安装处固定四个支撑点),本实用新型的灵活性较强,安装移动效率更高;(1) The utility model ingeniously arranges the rail vehicle to travel along the track direction, which is more convenient than the lifting trolley or the crane, and does not need to look for the hoisting fixed fulcrum (the lifting trolley or the crane must be fixed at each arm arm installation place four support point), the flexibility of the utility model is stronger, and the installation and movement efficiency is higher;

(2)本实用新型巧妙地在轨道行车上安装升降臂,并利用液压驱动,其动作可靠,并且吊装效率明显提高;(2) The utility model cleverly installs the lifting arm on the rail vehicle, and uses hydraulic drive, its action is reliable, and the hoisting efficiency is obviously improved;

(3)本实用新型在轨道行车上设置有操作平台,采用升降臂吊装腕臂后,安装人员便可轻松安装;本实用新型所使用的操作人员可以缩减至2人,一人负责行车和液压控制,另一人负责将腕臂扣在自锁抓扣上,并站上操作平台进行安装;本实用新型大大的减少了施工人员的数量,并且实现安全、高效安装;(3) The utility model is provided with an operating platform on the rail vehicle, and after the lifting arm is used to hoist the wrist arm, the installer can easily install it; the operator used in the utility model can be reduced to 2 people, and one person is responsible for the driving and hydraulic control. , the other person is responsible for buckling the wrist arm on the self-locking catch, and stands on the operating platform for installation; the utility model greatly reduces the number of construction personnel, and realizes safe and efficient installation;

(4)本实用新型巧妙地设置有水平移动滑轨,以便于腕臂吊装到位后进行水平方向微调;另外,本实用新型还设置有电动缸,利用电动缸驱动钢丝绳并带动自锁抓扣移动,以实现腕臂的上下微调;如此一来,便能保证腕臂快速可靠安装;较传统的升降小车或吊车的安装效率明显提升;(4) The utility model is cleverly provided with a horizontal moving slide rail, so that the horizontal direction can be fine-tuned after the wrist arm is hoisted in place; in addition, the utility model is also provided with an electric cylinder, which is used to drive the wire rope and drive the self-locking catch to move. , in order to realize the up and down fine adjustment of the wrist arm; in this way, the wrist arm can be installed quickly and reliably; the installation efficiency of the traditional lifting trolley or crane is significantly improved;

(5)本实用新型的操作平台设置有旋转器,在提供腕臂吊装空间的同时,也能保证操作人员安装角度覆盖更广;(5) The operating platform of the present utility model is provided with a rotator, which can ensure that the operator's installation angle covers a wider range while providing the wrist arm hoisting space;

(6)本实用新型巧妙地设置左抓取机构和右抓取机构,保证腕臂抓取受力均匀,有效地避免了腕臂侧滑、划伤等等问题;(6) The utility model cleverly sets the left grabbing mechanism and the right grabbing mechanism to ensure that the wrist arm grabs the force evenly, and effectively avoids the wrist arm side slip, scratches and other problems;

(7)本实用新型巧妙地采用自锁抓扣,在吊装使,简单扣入即可,且安装后,按下自锁抓扣便可取下;其操作简便,也能节省吊装捆绑时间;(7) The utility model cleverly adopts the self-locking catch, which can be simply buckled in for hoisting, and can be removed by pressing the self-locking catch after installation; it is easy to operate and can also save hoisting and binding time;

(8)本实用新型巧妙地采用液压驱动,其驱动力较大,且动作平稳,使得腕臂吊装更可靠;(8) The utility model cleverly adopts hydraulic drive, its driving force is large, and the movement is stable, which makes the arm hoisting more reliable;

(9)本实用新型巧妙地采用第一臂杆、第二臂杆、左抓取机构和右抓取机构,其摆动的幅度较小,有效地避免了腕臂摆动碰撞损坏,也能快速吊装至安装位置;(9) The utility model cleverly adopts the first arm rod, the second arm rod, the left grabbing mechanism and the right grabbing mechanism, and the swing amplitude is small, which effectively avoids the collision and damage of the wrist arm swing, and can also be quickly hoisted. to the installation location;

(10)本实用新型采用控制箱控制电磁阀、比列换向阀动作,以实现第一升降液压缸、第二升降液压缸和升降机构平稳动作;(10) The utility model adopts the control box to control the action of the solenoid valve and the proportional reversing valve, so as to realize the smooth movement of the first lifting hydraulic cylinder, the second lifting hydraulic cylinder and the lifting mechanism;

(11)本实用新型在油路中加入电磁溢流阀,有效地避免了液压压力过大,保证液压控制更可靠;(11) The utility model adds an electromagnetic relief valve in the oil circuit, which effectively avoids the excessive hydraulic pressure and ensures that the hydraulic control is more reliable;

(12)本实用新型在油路中加入冷风机,以冷却回油,有效地避免油箱回油温度过高,造成油泵故障;本实用新型延长了油泵的使用寿命。(12) The utility model adds a cooling fan in the oil circuit to cool the oil return, effectively preventing the oil return temperature of the oil tank from being too high and causing the oil pump to malfunction; the utility model prolongs the service life of the oil pump.

综上所述,本实用新型填补了现有技术无专用铁路腕臂安装设备的技术空白,并且其具有结构简单、吊装高效可靠、安装效率高等等优点,在腕臂安装技术领域具有很高的实用价值和推广价值。To sum up, the utility model fills the technical gap of the existing technology without special railway wrist arm installation equipment, and has the advantages of simple structure, efficient and reliable hoisting, high installation efficiency, etc. Practical value and promotion value.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需使用的附图作简单介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对保护范围的限定,对于本领域技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, therefore It should not be regarded as a limitation on the scope of protection. For those skilled in the art, other related drawings can also be obtained from these drawings without any creative effort.

图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.

图2为本实用新型的立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure of the present invention.

图3为本实用新型的升降臂的结构示意图。3 is a schematic structural diagram of the lifting arm of the present invention.

图4为本实用新型的操作平台的结构示意图。FIG. 4 is a schematic structural diagram of an operation platform of the present invention.

图5为本实用新型的腕臂抓取机构的结构示意图(一)。FIG. 5 is a schematic structural diagram (1) of the wrist-arm grabbing mechanism of the present invention.

图6为本实用新型的腕臂抓取机构的结构示意图(一)。FIG. 6 is a schematic structural diagram (1) of the wrist-arm grabbing mechanism of the present invention.

图7为本实用新型的右抓取机构的结构示意图。FIG. 7 is a schematic structural diagram of the right grabbing mechanism of the present invention.

图8为本实用新型的右抓取机构的结构示意图(去抓扣安装座)。FIG. 8 is a schematic structural diagram of the right grabbing mechanism of the present invention (removing the grabbing buckle mounting seat).

图9为本实用新型的液压装置的原理图。FIG. 9 is a schematic diagram of the hydraulic device of the present invention.

上述附图中,附图标记对应的部件名称如下:In the above drawings, the names of the parts corresponding to the reference numerals are as follows:

1-油箱,2-放油阀,3-液位计,4-第一过滤器,5-第二过滤器,6-双联泵,7-空气滤清器,8-电机,9-第一单向阀,10-第二单向阀,11-温度传感器,12-液位继电器,13-压力表开关,14-压力表,15-第一电磁溢流阀,16-第二电磁溢流阀,17-电磁阀,18-双向节流阀,19-叠加式液控单向阀,20-比列换向阀,21-平衡阀,25-冷风机,26-常闭阀,27-回油过滤器,101-轨道行车,102-升降臂,103-操作平台,104-腕臂,111-发电机,112-控制箱,121-升降臂底座,122-第一臂杆,123-第二臂杆,124-腕臂抓取机构,125-第一升降液压缸,126-第二升降液压缸,131-升降底座,132-升降底台,133-升降机构,134-操作台,135-旋转器,241-抓取机构安装座,242-水平移动滑轨,243-左抓取机构,244-右抓取机构,2441-抓扣安装座,2442-电动缸,2443-换向轮,2444-横杆,2445-钢丝绳,2446-限位器,2447-吊装板,2448-自锁抓扣。1- fuel tank, 2- oil drain valve, 3- liquid level gauge, 4- first filter, 5- second filter, 6- double pump, 7- air filter, 8- motor, 9- first One-way valve, 10-second one-way valve, 11-temperature sensor, 12-liquid level relay, 13-pressure gauge switch, 14-pressure gauge, 15-first electromagnetic overflow valve, 16-second electromagnetic overflow Flow valve, 17-solenoid valve, 18-two-way throttle valve, 19-superimposed hydraulic control check valve, 20-proportional reversing valve, 21-balance valve, 25-cooler, 26-normally closed valve, 27 -Oil return filter, 101-Track crane, 102-Lifting arm, 103-Operating platform, 104-Wrist arm, 111-Generator, 112-Control box, 121-Lifting arm base, 122-First boom, 123 -Second boom, 124-Wrist arm grabbing mechanism, 125-First lifting hydraulic cylinder, 126-Second lifting hydraulic cylinder, 131-Lifting base, 132-Lifting base, 133-Lifting mechanism, 134-Operating table , 135-Rotator, 241-Grab Mechanism Mount, 242-Horizontal Moving Slide, 243-Left Grab Mechanism, 244-Right Grab Mechanism, 2441- Grab Buckle Mount, 2442- Electric Cylinder, 2443-Change To the wheel, 2444-crossbar, 2445-wire rope, 2446-stop, 2447-hoisting plate, 2448-self-locking catch.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更为清楚,下面结合附图和实施例对本实用新型作进一步说明,本实用新型的实施方式包括但不限于下列实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the present utility model will be further described below with reference to the accompanying drawings and examples. The embodiments of the present utility model include but are not limited to the following examples. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.

实施例Example

如图1至图9所示,本实施例提供了一种铁路腕臂安装机器人,沿轨道方向行进、并将腕臂104吊装至接触网支柱安装位置。需要说明的是,本实施例中所述的“第一”、“第二”等序号用语仅用于区分同类部件,不能理解成对保护范围的特定限定。另外,本实施例中所述“底部”、“顶部”、“四周边缘”、“中央”等方位性用语是基于附图来说明的。另外,本实施例的轨道行车与轨道检测车结构相似,在此就不予赘述其内部结构;不仅如此,本实施例的控制箱为购买所得,其为常规的控制器和电气元器件布线所得,并且控制程序为常规程序片段组合便能实现,在此就不予赘述。As shown in FIG. 1 to FIG. 9 , the present embodiment provides a railway wrist arm installation robot, which travels along the track direction and hoists the wrist arm 104 to the installation position of the catenary column. It should be noted that the serial number terms such as "first" and "second" described in this embodiment are only used to distinguish similar components, and cannot be understood as a specific limitation on the protection scope. In addition, directional terms such as "bottom", "top", "surrounding edge", and "center" described in this embodiment are explained based on the drawings. In addition, the structure of the rail vehicle in this embodiment is similar to that of the rail inspection vehicle, and its internal structure will not be repeated here; not only that, the control box of this embodiment is obtained from purchase, and it is obtained from the wiring of conventional controllers and electrical components , and the control program can be realized by a combination of conventional program segments, which will not be repeated here.

在本实施例中,铁路腕臂安装机器人包括沿轨道方向行进的轨道行车101,设置在轨道行车101上的发电机111,固定在轨道行车101上、用于抓取腕臂并进行升降操作的升降臂102,固定在轨道行车101上的操作平台103,设置在轨道行车101上、并与发电机111电气连接的控制箱112,以及设置在轨道行车101上、由控制箱112电气控制、并驱动升降臂102和操作平台103的液压装置。In this embodiment, the railway wrist arm installation robot includes a rail car 101 that travels along the track direction, a generator 111 arranged on the rail car 101, and a generator 111 fixed on the rail car 101 for grabbing the wrist arm and performing lifting and lowering operations. The lifting arm 102, the operation platform 103 fixed on the rail vehicle 101, the control box 112 arranged on the rail vehicle 101 and electrically connected with the generator 111, and the control box 112 arranged on the rail vehicle 101, electrically controlled by the control box 112, and connected to the generator 111. The hydraulic device that drives the lift arm 102 and the operating platform 103 .

其中,升降臂102包括固定在轨道行车101上的升降臂底座121,后端与升降臂底座121的顶部铰接的第一臂杆122,后端与第一臂杆122的前端铰接的第二臂杆123,与第二臂杆123的前端铰接的腕臂抓取机构124,端部一一对应与升降臂底座121和第一臂杆122连接、并驱动第一臂杆122以与升降臂底座121的铰接处为支点旋转的第一升降液压缸125,以及端部一一对应与第一臂杆122和第二臂杆123连接、并驱动第二臂杆123以与第一臂杆122的铰接处为支点旋转的第二升降液压缸126。腕臂抓取机构124包括顶部与第二臂杆123的前端铰接的抓取机构安装座241,固定在抓取机构安装座241的底部的水平移动滑轨242,以及设置在水平移动滑轨242的底部、用于抓取腕臂104的左抓取机构243和右抓取机构244。The lift arm 102 includes a lift arm base 121 fixed on the rail vehicle 101 , a first arm rod 122 whose rear end is hinged with the top of the lift arm base 121 , and a second arm whose rear end is hinged with the front end of the first arm rod 122 . The rod 123, the wrist arm grabbing mechanism 124 hinged with the front end of the second arm rod 123, the ends are connected with the lift arm base 121 and the first arm rod 122 in one-to-one correspondence, and drive the first arm rod 122 to connect with the lift arm base The hinge of 121 is the first lifting hydraulic cylinder 125 that rotates at the fulcrum, and the ends are connected with the first arm 122 and the second arm 123 in one-to-one correspondence, and drive the second arm 123 to be connected with the first arm 122. The hinge is the second lifting hydraulic cylinder 126 that rotates at the fulcrum. The wrist arm grabbing mechanism 124 includes a grabbing mechanism mounting seat 241 hinged at the top with the front end of the second arm rod 123 , a horizontal moving rail 242 fixed on the bottom of the grabbing mechanism mounting seat 241 , and a horizontal moving rail 242 arranged on the horizontal moving rail 242 , the left grabbing mechanism 243 and the right grabbing mechanism 244 for grabbing the wrist arm 104 .

在本实施例中,左抓取机构243和右抓取机构244的结构相同,且右抓取机构244包括固定在水平移动滑轨242的底部、且为槽形状的抓扣安装座2441,固定在抓扣安装座2441的槽形内、且与控制箱112电气连接的电动缸2442,与电动缸2442连接、并由电动缸2442驱动前后移动的横杆2444,一端部与横杆2444的两端一一对应连接的两根钢丝绳2445,设置在抓扣安装座2441上、用于钢丝绳2445换向的换向轮2443,与任一钢丝绳2445的另一端部连接的吊装板2447,设置在吊装板2447下部、用于抓取腕臂104的自锁抓扣2448,以及套设在任一钢丝绳2445上、且置于所述吊装板2447上部的限位器2446。In this embodiment, the structures of the left grabbing mechanism 243 and the right grabbing mechanism 244 are the same, and the right grabbing mechanism 244 includes a groove-shaped grabbing mounting seat 2441 fixed on the bottom of the horizontal moving slide rail 242 . An electric cylinder 2442, which is in the groove shape of the grabbing seat 2441 and is electrically connected to the control box 112, is connected with the electric cylinder 2442 and is driven by the electric cylinder 2442 to move forward and backward. The two wire ropes 2445 connected at one end in a one-to-one correspondence are arranged on the grab buckle mounting seat 2441, the reversing pulley 2443 used for reversing the wire rope 2445, and the hoisting plate 2447 connected with the other end of any wire rope 2445 is arranged on the hoisting The lower part of the plate 2447, the self-locking catch 2448 for grasping the wrist arm 104, and the limiter 2446 sleeved on any wire rope 2445 and placed on the upper part of the hoisting plate 2447.

在轨道行车101停车吊装时,液压装置控制第一升降液压缸125和第二升降液压缸126回收,使得腕臂抓取机构124靠近底面,并利用自锁抓扣2448扣在腕臂的拉杆上,左抓取机构243和右抓取机构244同时抓扣腕臂保证其受力平衡;待腕臂抓取机构124抓取腕臂后,液压装置控制第一升降液压缸125和第二升降液压缸126伸展,以使腕臂起吊;待腕臂起吊到位后,可利用水平移动滑轨242左右移动腕臂,并且还可以利用电动缸驱动钢丝绳并带动自锁抓扣移动,以实现腕臂的上下微调。When the rail car 101 is parked and hoisted, the hydraulic device controls the first lifting hydraulic cylinder 125 and the second lifting hydraulic cylinder 126 to recover, so that the wrist arm grabbing mechanism 124 is close to the bottom surface, and the self-locking grabbing buckle 2448 is used to fasten it on the pull rod of the wrist arm , the left grasping mechanism 243 and the right grasping mechanism 244 simultaneously grasp the wrist arm to ensure its force balance; after the wrist arm grasping mechanism 124 grasps the wrist arm, the hydraulic device controls the first lifting hydraulic cylinder 125 and the second lifting hydraulic pressure The cylinder 126 is extended to lift the wrist arm; after the wrist arm is lifted in place, the horizontal moving slide rail 242 can be used to move the wrist arm left and right, and the electric cylinder can also be used to drive the wire rope and drive the self-locking catch to move, so as to realize the movement of the wrist arm. Fine-tune up and down.

在腕臂吊装安装的同时,还需要操作人员进行安装操作,本实施例还提供了操作平台103,其包括固定在轨道行车101的车尾的升降底座131,固定在升降底座131上、且与控制箱112电气连接的旋转器135,固定在旋转器135上的升降底台132,设置在升降底台132上、且与液压装置连接的升降机构133,以及设置在升降机构133的顶部的操作台134。在本实施例中,利用升降机构133驱动操作台134上下移动;并且本实施例采用旋转器135驱动升降底台132旋转,以保证安装角度覆盖更广。When the wrist arm is hoisted and installed, the operator also needs to perform the installation operation. The present embodiment also provides an operation platform 103, which includes a lift base 131 fixed on the rear of the rail vehicle 101, fixed on the lift base 131, and connected to the lift base 131. Operation of the rotator 135 electrically connected to the control box 112 , the lifting base 132 fixed on the rotator 135 , the lifting mechanism 133 provided on the lifting base 132 and connected to the hydraulic device, and the operation of the top of the lifting mechanism 133 Desk 134. In this embodiment, the lifting mechanism 133 is used to drive the operating table 134 to move up and down; and this embodiment uses the rotator 135 to drive the lifting base 132 to rotate, so as to ensure a wider installation angle coverage.

在本实施例中,为了保证操作平台、升降臂升降可靠,巧妙地设置了液压装置,其包括固定在轨道行车101上的油箱1,采用管路与油箱1连通的第一过滤器4和第二过滤器5,与第一过滤器4和第二过滤器5一一对应连接的双联泵6,与控制箱112电气连接、用于驱动双联泵6的电机8,采用管路与双联泵6一一对应连接的第一单向阀9和第二单向阀10,均与第一单向阀9连接的操作平台液压驱动回路和第一升降液压缸液压驱动回路,与第二单向阀10连接的第二升降液压缸液压驱动回路,依次连接后一端分别与操作平台液压驱动回路、第一升降液压缸液压驱动回路和第二升降液压缸液压驱动回路连接、且另一端接油箱1的冷风机25和回油过滤器27,连接在冷风机25与第一单向阀9之间的第一电磁溢流阀15,连接在冷风机25与第二单向阀10之间的第二电磁溢流阀16,均与油箱1连接的放油阀2、空气滤清器7、温度传感器11和液位继电器12,与油箱1连通的液位计3,与第一单向阀9连通的压力表开关13和压力表14,以及跨接在冷风机25之间的常闭阀26。其中,第一升降液压缸液压驱动回路和第二升降液压缸液压驱动回路的结构相同,且所述第一升降液压缸液压驱动回路包括采用管路连接在第一升降液压缸125和第一单向阀9之间的比列换向阀20和平衡阀21。另外,操作平台液压驱动回路包括连接在操作平台与第一单向阀9之间的电磁阀17、双向节流阀18和叠加式液控单向阀19。In this embodiment, in order to ensure the reliable lifting and lowering of the operating platform and the lifting arm, a hydraulic device is cleverly arranged, which includes an oil tank 1 fixed on the rail vehicle 101, a first filter 4 and a second filter 4 connected to the oil tank 1 by pipelines The second filter 5, the double pump 6 connected with the first filter 4 and the second filter 5 in one-to-one correspondence, is electrically connected to the control box 112, and is used to drive the motor 8 of the double pump 6. The first one-way valve 9 and the second one-way valve 10, which are connected in one-to-one correspondence with the pump 6, are connected to the operation platform hydraulic drive circuit and the first lift hydraulic cylinder hydraulic drive circuit connected to the first one-way valve 9. The second lift hydraulic cylinder hydraulic drive circuit connected to the one-way valve 10 is connected in sequence with one end connected to the operation platform hydraulic drive circuit, the first lift hydraulic cylinder hydraulic drive circuit and the second lift hydraulic cylinder hydraulic drive circuit, and the other end is connected to the operation platform hydraulic drive circuit, the first lift hydraulic cylinder hydraulic drive circuit and the second lift hydraulic cylinder hydraulic drive circuit The air cooler 25 and the oil return filter 27 of the oil tank 1, the first electromagnetic relief valve 15 connected between the air cooler 25 and the first one-way valve 9, are connected between the air cooler 25 and the second one-way valve 10 The second electromagnetic overflow valve 16, the oil drain valve 2, the air filter 7, the temperature sensor 11 and the liquid level relay 12 connected with the oil tank 1, the liquid level gauge 3 connected with the oil tank 1, and the first one-way The pressure gauge switch 13 and the pressure gauge 14 communicated with the valve 9 , and the normally closed valve 26 bridged between the cooling fans 25 . The structures of the first lift hydraulic cylinder hydraulic drive circuit and the second lift hydraulic cylinder hydraulic drive circuit are the same, and the first lift hydraulic cylinder hydraulic drive circuit includes a pipeline connected between the first lift hydraulic cylinder 125 and the first single lift The proportional reversing valve 20 and the balance valve 21 between the directional valve 9 . In addition, the operating platform hydraulic drive circuit includes a solenoid valve 17 , a two-way throttle valve 18 and a superimposed hydraulic control one-way valve 19 connected between the operating platform and the first one-way valve 9 .

在本实施例中,操作人员下放指令,控制箱控制电机动作,并驱动双联泵6动作打压;带压的液压油从第一单向阀9进入比列换向阀20;比列换向阀20向左移动(第一升降液压缸125的上腔进油、下腔回油),第一升降液压缸125回收,比列换向阀20向右移动,第一升降液压缸125伸展;同理地,第二升降液压缸液压驱动回路动作原理相同;如此一来,便能实现升降臂102的液压操作;操作平台液压驱动回路的动作原理相类似,在此就不予赘述。在本实施例中,当液压油的压力过大时,利用第一电磁溢流阀15和第二电磁溢流阀16进行泄压。In this embodiment, the operator gives the instruction, the control box controls the motor action, and drives the double pump 6 to act and press; the hydraulic oil under pressure enters the proportional reversing valve 20 from the first one-way valve 9; the proportional reversing The valve 20 moves to the left (the upper chamber of the first lifting hydraulic cylinder 125 enters oil and the lower chamber returns oil), the first lifting hydraulic cylinder 125 is recovered, the proportional reversing valve 20 moves to the right, and the first lifting hydraulic cylinder 125 is extended; Similarly, the action principle of the hydraulic drive circuit of the second lift hydraulic cylinder is the same; in this way, the hydraulic operation of the lift arm 102 can be realized; the action principle of the hydraulic drive circuit of the operating platform is similar, and will not be repeated here. In this embodiment, when the pressure of the hydraulic oil is too large, the first electromagnetic relief valve 15 and the second electromagnetic relief valve 16 are used for pressure relief.

上述实施例仅为本实用新型的优选实施例,并非对本实用新型保护范围的限制,但凡采用本实用新型的设计原理,以及在此基础上进行非创造性劳动而作出的变化,均应属于本实用新型的保护范围之内。The above-mentioned embodiments are only the preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any changes made by adopting the design principles of the present invention and by performing non-creative work on this basis shall belong to the present invention. within the scope of the new protection.

Claims (10)

1. The railway cantilever mounting robot is characterized by comprising a track traveling crane (101) traveling along the track direction, a generator (111) arranged on the track traveling crane (101), a lifting arm (102) fixed on the track traveling crane (101) and used for grabbing a cantilever and performing lifting operation, an operation platform (103) fixed on the track traveling crane (101), a control box (112) arranged on the track traveling crane (101) and electrically connected with the generator (111), and a hydraulic device arranged on the track traveling crane (101), electrically controlled by the control box (112) and driving the lifting arm (102) and the operation platform (103).
2. A railway cantilever-mounted robot according to claim 1, wherein the lifting arm (102) comprises a lifting arm base (121) fixed on the rail vehicle (101), a first arm rod (122) with a rear end hinged with the top of the lifting arm base (121), a second arm rod (123) with a rear end hinged with the front end of the first arm rod (122), a wrist arm grabbing mechanism (124) hinged with the front end of the second arm rod (123), a first lifting hydraulic cylinder (125) the end parts of which are in one-to-one correspondence with the lifting arm base (121) and the first arm rod (122) and drive the first arm rod (122) to rotate by taking the hinged part with the lifting arm base (121) as a fulcrum, and the end parts of the second lifting hydraulic cylinders (126) are connected with the first arm rods (122) and the second arm rods (123) in a one-to-one correspondence manner, and drive the second arm rods (123) to rotate by taking the hinged parts of the second lifting hydraulic cylinders and the first arm rods (122) as pivots.
3. A railroad cantilever-mounting robot as claimed in claim 2, wherein the cantilever grasping mechanism (124) comprises a grasping mechanism mounting base (241) whose top is hinged with the front end of the second arm bar (123), a horizontal moving slide rail (242) fixed at the bottom of the grasping mechanism mounting base (241), and a left grasping mechanism (243) and a right grasping mechanism (244) provided at the bottom of the horizontal moving slide rail (242) for grasping the cantilever (104).
4. The railroad cantilever installation robot of claim 3, wherein the left grabbing mechanism (243) and the right grabbing mechanism (244) are identical in structure, and the right grabbing mechanism (244) comprises a clasp mounting seat (2441) fixed at the bottom of the horizontal moving slide rail (242) and in a groove shape, an electric cylinder (2442) fixed in the groove shape of the clasp mounting seat (2441) and electrically connected with the control box (112), a cross bar (2444) connected with the electric cylinder (2442) and driven by the electric cylinder (2442) to move forward and backward, two steel cables (2445) having one end connected with two ends of the cross bar (2444) in one-to-one correspondence, a reversing wheel (2443) arranged on the clasp mounting seat (2441) and used for reversing the steel cables (2445), a hoisting plate (2447) connected with the other end of any steel cable (2445), and a hoisting plate (2447) arranged at the lower part of the hoisting plate (2447), A self-locking clasp (2448) for grasping the wrist arm (104).
5. The railroad cantilever installation robot of claim 4, wherein the right grabbing mechanism (244) further comprises a stopper (2446) sleeved on any steel wire rope (2445) and placed on the upper part of the hoisting plate (2447).
6. A railroad cantilever-mounted robot as claimed in claim 1, wherein the operation platform (103) comprises a lifting base (131) fixed to the tail of the rail vehicle (101), a rotator (135) fixed to the lifting base (131) and electrically connected to the control box (112), a lifting base (132) fixed to the rotator (135), a lifting mechanism (133) provided on the lifting base (132) and connected to the hydraulic device, and an operation table (134) provided on the top of the lifting mechanism (133).
7. A railway cantilever installation robot according to claim 2, wherein the hydraulic means comprises an oil tank (1) fixed on the railway wagon (101), a first filter (4) and a second filter (5) communicating with the oil tank (1) by using pipelines, a duplex pump (6) correspondingly connected with the first filter (4) and the second filter (5) one by one, a motor (8) electrically connected with the control box (112) and used for driving the duplex pump (6), a first check valve (9) and a second check valve (10) correspondingly connected with the duplex pump (6) by using pipelines, an operation platform hydraulic driving circuit and a first hydraulic lifting cylinder hydraulic driving circuit both connected with the first check valve (9), a second hydraulic cylinder lifting hydraulic driving circuit connected with the second check valve (10), and a hydraulic cylinder lifting hydraulic driving circuit connected with the operation platform hydraulic driving circuit, a hydraulic cylinder lifting hydraulic driving circuit and a hydraulic cylinder lifting hydraulic driving circuit respectively connected with the second check valve (10) in sequence, and one end of which are connected with the operation platform hydraulic driving circuit, a hydraulic cylinder lifting, The air cooler (25) and the oil return filter (27) which are connected with the first lifting hydraulic cylinder hydraulic driving loop and the second lifting hydraulic cylinder hydraulic driving loop and are connected with the oil tank (1) at the other ends, the first electromagnetic overflow valve (15) connected between the air cooler (25) and the first one-way valve (9), and the second electromagnetic overflow valve (16) connected between the air cooler (25) and the second one-way valve (10).
8. A railway cantilever mounted robot according to claim 7, wherein the first and second hydraulic lift cylinder drive circuits are identical in construction and the first hydraulic lift cylinder drive circuit includes a proportional reversing valve (20) and a balancing valve (21) connected in piping between the first lift cylinder (125) and the first check valve (9).
9. A railway cantilever installation robot according to claim 7, wherein the operation platform hydraulic drive circuit comprises a solenoid valve (17), a two-way throttle valve (18) and a superimposed pilot operated check valve (19) connected between the operation platform and the first check valve (9).
10. A railway cantilever mounting robot according to claim 7, wherein the hydraulic device further comprises a fuel drain valve (2), an air filter (7), a temperature sensor (11) and a liquid level relay (12) all connected with the oil tank (1), a liquid level meter (3) communicated with the oil tank (1), a pressure gauge switch (13) and a pressure gauge (14) communicated with the first one-way valve (9), and a normally closed valve (26) bridged between the air coolers (25).
CN202020318052.4U 2020-03-13 2020-03-13 Railway cantilever mounting robot Expired - Fee Related CN211761507U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111230837A (en) * 2020-03-13 2020-06-05 北京圭目智能科技有限公司 Railway cantilever mounting robot
CN116534574A (en) * 2023-04-25 2023-08-04 中铁建电气化局集团第三工程有限公司 Cantilever transportation work vehicle and cantilever transportation method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111230837A (en) * 2020-03-13 2020-06-05 北京圭目智能科技有限公司 Railway cantilever mounting robot
CN116534574A (en) * 2023-04-25 2023-08-04 中铁建电气化局集团第三工程有限公司 Cantilever transportation work vehicle and cantilever transportation method
CN116534574B (en) * 2023-04-25 2024-01-23 中铁建电气化局集团第三工程有限公司 Cantilever transportation work vehicle and cantilever transportation method

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