CN211760303U - A gearbox DCT motor shaft machining mechanism - Google Patents
A gearbox DCT motor shaft machining mechanism Download PDFInfo
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- CN211760303U CN211760303U CN202020102315.8U CN202020102315U CN211760303U CN 211760303 U CN211760303 U CN 211760303U CN 202020102315 U CN202020102315 U CN 202020102315U CN 211760303 U CN211760303 U CN 211760303U
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Abstract
一种变速箱DCT电机轴加工机构,包括用于放置电机轴的台体和设于台体上的打磨装置,所述打磨装置包括电机驱动转动的打磨杆,所述打磨杆的端部设有打磨座;所述打磨片设于打磨座上,所述打磨座中设有可伸缩的调节杆,所述调节杆的端部伸出打磨座并与打磨片相连,所述调节杆设于打磨座中的一端置于螺套中且螺纹配合,所述螺套置于拨盘上,所述拨盘部分置于所述打磨座外部并可被拨动。本申请中,电机轴固定后,工作时,打磨装置上的打磨片移动到电机轴的端孔中,进行打磨操作,使电机轴中心孔变得平整光滑,使产品精度高。此外,通过转动拨盘,可以带动调节杆的伸缩,实现打磨片的位置调整,因此可以不同的电机轴内径。
A gearbox DCT motor shaft processing mechanism, comprising a table body for placing the motor shaft and a grinding device arranged on the table body, the grinding device comprises a grinding rod driven by a motor, and the end of the grinding rod is provided with A grinding seat; the grinding sheet is arranged on the grinding seat, and a retractable adjusting rod is arranged in the grinding seat, and the end of the adjusting rod protrudes from the grinding seat and is connected with the grinding sheet, and the adjusting rod is arranged on the grinding seat One end of the seat is placed in a screw sleeve and screwed together, the screw sleeve is placed on a dial, and the dial part is placed outside the grinding seat and can be toggled. In this application, after the motor shaft is fixed, during operation, the grinding piece on the grinding device moves into the end hole of the motor shaft for grinding operation, so that the central hole of the motor shaft becomes smooth and the product precision is high. In addition, by rotating the dial, the adjustment rod can be extended and retracted to realize the position adjustment of the polishing sheet, so the inner diameter of the motor shaft can be different.
Description
技术领域technical field
本实用新型属于轴加工设备领域,具体涉及一种变速箱DCT电机轴加工机构。The utility model belongs to the field of shaft processing equipment, in particular to a shaft processing mechanism of a gearbox DCT motor.
背景技术Background technique
轴是电机中的一个重要零件,作为电机与设备之间机电能量转换的纽带,支承转动零部件、传递力矩和确定转动零部件对定子的相对位置。因此,电机轴必须具有可靠的强度和刚度,确保预设定设计功能的实现。The shaft is an important part of the motor. As the link of electromechanical energy conversion between the motor and the equipment, it supports the rotating parts, transmits the torque and determines the relative position of the rotating parts to the stator. Therefore, the motor shaft must have reliable strength and rigidity to ensure the realization of preset design functions.
DCT是双离合自动变速器,有别于一般的自动变速器系统,它基于手动变速器而又不是自动变速器,除了拥有手动变速器的灵活性及自动变速器的舒适性外,还能提供无间断的动力输出。DCT的电机轴运动时被分为两部分,一为实心的传动轴,另一为空心的传动轴,两台离合器各自负责一根传动轴的啮合动作,引擎动力便会由其中一根传动轴做出无间断的传送。DCT is a dual-clutch automatic transmission, which is different from the general automatic transmission system. It is based on a manual transmission instead of an automatic transmission. In addition to the flexibility of a manual transmission and the comfort of an automatic transmission, it can also provide uninterrupted power output. The motor shaft of DCT is divided into two parts when moving, one is a solid drive shaft and the other is a hollow drive shaft. Make uninterrupted transmissions.
空心的DCT电机轴中一般具有中心孔,在电机轴的生产加工过程中,其中心孔的一端位置内壁上在打孔完成后容易产生凸起的情况,从而在使用过程中容易对其输出轴产生磨损的情况,影响电机的使用寿命。现有技术中,公开号为CN101791706A的中国发明专利申请中,公开了一种高精度电机轴轴端孔加工方法;在机床的加工主轴内随动安装左定位工装,在机床上安装右定位工装,调整左、右定位工装,使其上所制的水平工装孔同轴;开动机床,采用右定位工装外侧的刀具加工电机轴轴端孔。该加工结构设备较大,成本高,且不能根据不同的电机轴大小进行调整,适应性还不够。The hollow DCT motor shaft generally has a center hole. During the production and processing of the motor shaft, the inner wall of one end of the center hole is prone to bulge after the hole is punched, so it is easy to output the shaft during use. The wear and tear will affect the service life of the motor. In the prior art, a Chinese invention patent application with publication number CN101791706A discloses a high-precision motor shaft end hole machining method; a left positioning tool is installed in a machining spindle of a machine tool, and a right positioning tool is installed on the machine tool. , adjust the left and right positioning tooling so that the horizontal tooling holes made on it are coaxial; start the machine tool, and use the tool outside the right positioning tooling to process the end hole of the motor shaft. The processing structure equipment is relatively large, the cost is high, and it cannot be adjusted according to the size of different motor shafts, and the adaptability is not enough.
因此,针对以上还存在的一些问题,本申请对变速箱DCT电机轴加工机构,具体是对其中的内孔打磨机构进行了进一步的设计和改进。Therefore, in view of some of the above problems, the present application further designs and improves the machining mechanism of the gearbox DCT motor shaft, particularly the inner hole grinding mechanism.
实用新型内容Utility model content
针对以上现有技术中的不足,本实用新型提供了一种变速箱DCT电机轴加工机构,尤其涉及其中的打磨装置的改进,使打磨操作方便,能够很好的对电机轴端部的中心孔进行打磨操作,且能够适应不同大小的电机轴。In view of the above deficiencies in the prior art, the present utility model provides a gear box DCT motor shaft machining mechanism, in particular to the improvement of the grinding device therein, which makes the grinding operation convenient and can well align the center hole at the end of the motor shaft. Grinding operations are performed and can be adapted to different sizes of motor shafts.
为了解决上述技术问题,本实用新型通过下述技术方案得以解决。In order to solve the above technical problems, the present invention is solved by the following technical solutions.
一种变速箱DCT电机轴加工机构,包括用于放置电机轴的台体和设于台体上的打磨装置,所述打磨装置包括电机驱动转动的打磨杆,所述打磨杆的端部设有打磨座;所述打磨片设于打磨座上,所述打磨座中设有可伸缩的调节杆,所述调节杆的端部伸出打磨座并与打磨片相连,所述调节杆设于打磨座中的一端置于螺套中且螺纹配合,所述螺套置于拨盘上,所述拨盘部分置于所述打磨座外部并可被拨动。A gearbox DCT motor shaft processing mechanism, comprising a table body for placing the motor shaft and a grinding device arranged on the table body, the grinding device comprises a grinding rod driven by the motor to rotate, and the end of the grinding rod is provided with A grinding seat; the grinding sheet is arranged on the grinding seat, and a retractable adjusting rod is arranged in the grinding seat, and the end of the adjusting rod protrudes from the grinding seat and is connected with the grinding sheet, and the adjusting rod is arranged on the grinding seat One end of the seat is placed in a screw sleeve and screwed together, the screw sleeve is placed on a dial, and the dial part is placed outside the grinding seat and can be toggled.
本申请中,将电机轴放置在台体上之后,可以对其上的端孔进行内壁打磨操作,工作时,打磨装置上的打磨片移动到电机轴的端孔中,进行打磨操作,使电机轴中心孔变得平整光滑,使产品精度高。此外,通过转动拨盘,可以带动调节杆的伸缩,实现打磨片的位置调整,因此可以不同的电机轴内径。In the present application, after the motor shaft is placed on the table body, the inner wall grinding operation can be performed on the end hole on the motor shaft. During operation, the grinding sheet on the grinding device is moved into the end hole of the motor shaft to carry out the grinding operation to make the motor The center hole of the shaft becomes flat and smooth, so that the product has high precision. In addition, by rotating the dial, the adjustment rod can be extended and retracted to realize the position adjustment of the polishing sheet, so the inner diameter of the motor shaft can be different.
一种优选的实施方式中,所述打磨装置设于移动块上,所述移动块可横向移动;所述打磨装置包括设于移动块上的罩体,所述罩体中设有打磨电机,所述打磨电机驱动所述打磨杆转动。In a preferred embodiment, the grinding device is provided on the moving block, and the moving block can move laterally; the grinding device includes a cover body arranged on the moving block, and a grinding motor is arranged in the cover body, The grinding motor drives the grinding rod to rotate.
一种优选的实施方式中,所述打磨电机竖向设置,打磨电机的转轴向上伸出;所述打磨杆横向设置,所述打磨杆的端部与转轴的端部之间通过锥齿轮啮合传动,传动方便。In a preferred embodiment, the grinding motor is arranged vertically, and the rotating shaft of the grinding motor extends upward; the grinding rod is arranged horizontally, and the end of the grinding rod and the end of the rotating shaft are meshed and driven by bevel gears. , the transmission is convenient.
一种优选的实施方式中,所述打磨杆置于罩体外部的部分穿过定位套,所述定位套与打磨杆可相对润滑转动,所述定位套上设有定位凸起,所述定位套打磨杆的外周设于与该定位凸起配合的定位凹槽。该结构中,打磨杆置于所述定位套中不会脱出,保证打磨时转动操作的正常进行。In a preferred embodiment, the part of the grinding rod placed outside the cover passes through a positioning sleeve, the positioning sleeve and the grinding rod can be relatively lubricated and rotated, the positioning sleeve is provided with a positioning protrusion, and the positioning The outer periphery of the sleeve grinding rod is set in a positioning groove matched with the positioning protrusion. In this structure, the grinding rod is placed in the positioning sleeve and will not come out, so as to ensure the normal operation of the rotation during grinding.
一种优选的实施方式中,所述定位套为轴承件,所述定位套设于支撑板上,所述支撑板固定于罩体上,整体结构稳定性高。In a preferred embodiment, the positioning sleeve is a bearing member, the positioning sleeve is arranged on a support plate, and the support plate is fixed on the cover body, and the overall structural stability is high.
一种优选的实施方式中,所述拨盘的两侧设有对称的螺套,每个螺套中均设有螺纹配合的调节杆,所述调节杆外端的打磨片也对称设置,打磨使两片对称设置的打磨片同时起作用,打磨效率高。In a preferred embodiment, symmetrical screw sleeves are provided on both sides of the dial, and each screw sleeve is provided with an adjusting rod that is threadedly matched. Two symmetrically arranged grinding discs work at the same time, and the grinding efficiency is high.
一种优选的实施方式中,所述打磨片为弧板结构。In a preferred embodiment, the polishing sheet has an arc plate structure.
与现有技术相比,本实用新型具有以下有益效果:提供了一种变速箱DCT电机轴加工机构,尤其涉及其中的打磨装置的改进,使打磨操作方便,能够很好的对电机轴端部的中心孔进行打磨操作,且能够适应不同大小的电机轴。。Compared with the prior art, the utility model has the following beneficial effects: it provides a gear box DCT motor shaft processing mechanism, especially relates to the improvement of the grinding device therein, which makes the grinding operation convenient and can be used for the end of the motor shaft. The center hole is used for grinding operations, and it can adapt to different sizes of motor shafts. .
附图说明Description of drawings
图1为本实用新型中的加工装置的正视图。FIG. 1 is a front view of the processing device in the utility model.
图2为本实用新型中的加工装置的俯视图。FIG. 2 is a top view of the processing device in the present invention.
图3为本实用新型中的加工装置的部分剖视示意图一。3 is a partial cross-sectional schematic diagram 1 of the processing device in the present invention.
图4为本实用新型中的加工装置的部分剖视示意图二。FIG. 4 is a second partial cross-sectional schematic view of the processing device in the present invention.
图5为本实用新型中加工状态下剖视示意图。FIG. 5 is a schematic cross-sectional view of the utility model in a processing state.
图6为图5中A区域的放大图。FIG. 6 is an enlarged view of the area A in FIG. 5 .
图7为本实用新型中的一种底板的俯视图。FIG. 7 is a top view of a bottom plate in the utility model.
图8为本实用新型中的一种底板的侧视图。FIG. 8 is a side view of a bottom plate in the present invention.
图9为本实用新型中的打磨座结构处的示意图。FIG. 9 is a schematic view of the grinding seat structure in the present invention.
图10为本实用新型中的打磨座结构处的内部示意图。FIG. 10 is an internal schematic view of the grinding seat structure in the present invention.
图11为本实用新型中的打磨座结构处的剖视图。11 is a cross-sectional view of the grinding seat structure in the present invention.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
以下实施方式中,自始至终相同或类似的标号表示相同或类似的原件或具有相同或类似功能的原件,以下通过参考附图描述的实施方式是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。In the following embodiments, the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. It is understood as a limitation of the present invention.
本实用新型的描述中,需要理解的是,术语:中心、纵向、横向、长度、宽度、厚度、上、下、前、后、左、右、竖直、水平、顶、底、内、外、顺时针、逆时针等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,因此不能理解为对本实用新型的限制。此外,术语:第一、第二等仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明所示技术特征的数量。本实用新型的描述中,除非另有明确的规定和限定,术语:安装、相连、连接等应做广义理解,本领域的普通技术人员可以根据具体情况理解上述术语在本实用性中的具体含义。In the description of the present utility model, it should be understood that terms: center, longitudinal, lateral, length, width, thickness, upper, lower, front, rear, left, right, vertical, horizontal, top, bottom, inner, outer , clockwise, counterclockwise, etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, so it should not be construed as a limitation of the present utility model. Furthermore, the terms: first, second, etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance or to imply indicate the number of technical features shown. In the description of the present utility model, unless otherwise clearly specified and limited, the terms: installation, connection, connection, etc. should be understood in a broad sense, and those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility according to specific circumstances .
参照图1至图11,本实用新型中涉及的一种变速箱DCT电机轴加工机构,包括台体1,所述台体1下设有支撑脚18,所述台体1上设有凹陷腔11,所述凹陷腔1设有水平设置的可转动的丝杆132,所述丝杆132上套有移动块134,所述丝杆132由电机驱动。具体的,所述丝杆132由丝杠电机13驱动,所述丝杠电机13设于台体1一侧的电机腔139中,所述电机腔139的下部与台体1 之间设有加强支撑板131,保证整体结构的稳定性;并且,丝杠132穿过台体1的位置上设有润滑轴承133,起到转动润滑和支撑的作用。1 to 11 , a gear box DCT motor shaft machining mechanism involved in the present invention includes a
此外,所述台体1上位于加工区域的下方设有碎屑下落区12,所述碎屑下落区12的下方设有接料框121或吸风收集装置。该结构中,打磨产生的碎屑会掉落到接料框121中,或被吸风收集装置吸走,保证车间工作环境好;吸风收集装置可以为常规的吸风管、过滤罩、吸风风机等结构。In addition, the
所述移动块134上设有打磨装置,所述打磨装置包括电机驱动转动的打磨杆31,所述打磨杆31的端部设有打磨座36;所述打磨片33设于打磨座36上,所述打磨座36中设有可伸缩的调节杆331,所述调节杆331的端部伸出打磨座36并与打磨片33相连,所述调节杆331设于打磨座36中的一端置于螺套371中且螺纹配合,所述螺套371置于拨盘37上,所述拨盘37部分置于所述打磨座36外部并可被拨动,并且调节杆331转过所述打磨座36的位置上设有润滑套332,使移动顺利,因此转动拨盘37时,可以方便的进行打磨片33的位置调整。The moving
具体的,本申请中,所述打磨装置包括设于移动块134上的罩体3,所述罩体3中设有打磨电机34,所述打磨电机34竖向设置,打磨电机34的转轴341向上伸出;所述打磨杆31横向设置,所述打磨杆31的端部与转轴341的端部之间通过锥齿轮啮合传动,传动方便。所述打磨杆31置于罩体3外部的部分穿过定位套32,所述定位套32与打磨杆31可相对润滑转动,所述定位套32上设有定位凸起,所述定位套32打磨杆31的外周设于与该定位凸起配合的定位凹槽316。该结构中,打磨杆31置于所述定位套32中不会脱出,保证打磨时转动操作的正常进行。一种具体的实施方式中,所述定位套32为轴承件,所述定位套32设于支撑板321上,所述支撑板321固定于罩体3上,整体结构稳定性高。从图中还可以看出,在打磨电机34与罩体3之间还设有避震垫快342,保证电机动作的稳定性,使打磨精度高。Specifically, in the present application, the grinding device includes a
本申请中,所述拨盘37的两侧设有对称的螺套371,每个螺套371中均设有螺纹配合的调节杆331,所述调节杆331外端的打磨片33也对称设置,打磨使两片对称设置的打磨片33同时起作用,打磨效率高,并且,所述打磨片33为弧板结构,能够适应电机轴内壁的形状。In the present application,
所述台体1上还设有夹座2,所述夹座2上设有可调节高度的底板26和可升降的压板23。具体的,本申请中,所述夹座2的上端设有横梁21,所述横梁21上设有螺孔,该螺孔中设有螺纹配合的升降杆24,所述压板23设于升降杆24的底部。该结构中,通过转动升降杆24可以实现压板23的升降,并且,在升降杆24的顶部设有手握部22,转动操作方便。The
此外,所述夹座2上还设有竖向设置的导向杆25,所述底板26上设有导向孔263,所述导向杆25从该导向孔263穿过,所述底板26的下方设有用于调节高度的垫块27。该结构中,底板26不会从导向杆25中脱出,且通过垫上不同高度的垫块27,可以实现底板26高度的调整,操作方便。在本申请的一种实施方式中,所述底板26的表面上设有定位座265,用于放置电机轴9,相应的,所述压板23的下表面上也可以设置定位座,保证电机轴放置后稳定性好。In addition, the
本申请中的电机轴加工机构的工作原理如下:本申请中的夹座2用于从上下夹住电机轴9,使用时,将底板26上移到合适的高度,在底板26下部垫上对应的垫块27,接着电机轴9放置在底板26上。然后转动升降杆24,使压板23下降压住电机轴9,完成定位。然后荻港电机13工作,带动丝杆132转动,带动移动块134沿着丝杠132移动,实现打磨装置的移动。打磨装置上的打磨片33移动到电机轴的端孔中,进行打磨操作,使电机轴中心孔变得平整光滑,使产品精度高。此外,本申请中,底板26和压板23之间的距离可调,因此夹座2可以夹住不同尺寸的电机轴。并且,通过转动拨盘37,可以带动调节杆331的伸缩,实现打磨片33的位置调整,因此可以不同的电机轴内径。The working principle of the motor shaft processing mechanism in this application is as follows: the clamping
以上所述,本实用新型提供了一种变速箱DCT电机轴加工机构,打磨操作方便,能够很好的对电机轴端部的中心孔进行打磨操作;并且通过底板和压板之间的距离的调整,以及打磨片位置调整,能够适应不同大小的电机轴,实用性强。As mentioned above, the present invention provides a gear box DCT motor shaft machining mechanism, which is convenient for grinding operation, and can well grind the center hole at the end of the motor shaft; and through the adjustment of the distance between the bottom plate and the pressing plate , as well as the adjustment of the position of the grinding sheet, which can adapt to different sizes of motor shafts, and has strong practicability.
本实用新型的保护范围包括但不限于以上实施方式,本实用新型的保护范围以权利要求书为准,任何对本技术做出的本领域的技术人员容易想到的替换、变形、改进均落入本实用新型的保护范围。The protection scope of the present invention includes, but is not limited to, the above embodiments. The protection scope of the present invention is subject to the claims, and any replacement, deformation, and improvement that are easily thought of by those skilled in the art made by the present technology all fall into the scope of the present invention. The scope of protection of the utility model.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020102315.8U CN211760303U (en) | 2020-01-17 | 2020-01-17 | A gearbox DCT motor shaft machining mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020102315.8U CN211760303U (en) | 2020-01-17 | 2020-01-17 | A gearbox DCT motor shaft machining mechanism |
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| CN202020102315.8U Expired - Fee Related CN211760303U (en) | 2020-01-17 | 2020-01-17 | A gearbox DCT motor shaft machining mechanism |
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Address after: 389 Rongji Road, Luotuo Industrial Zone, Zhenhai District, Ningbo City, Zhejiang Province Patentee after: Zhejiang Xiaxia Precision Manufacturing Co.,Ltd. Address before: 389 Rongji Road, Luotuo Industrial Zone, Zhenhai District, Ningbo City, Zhejiang Province Patentee before: NINGBO XIASHA GEARS Co.,Ltd. |
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Granted publication date: 20201027 |
