CN211753382U - Rotary top suction type dust removal vehicle - Google Patents
Rotary top suction type dust removal vehicle Download PDFInfo
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- CN211753382U CN211753382U CN201922250994.3U CN201922250994U CN211753382U CN 211753382 U CN211753382 U CN 211753382U CN 201922250994 U CN201922250994 U CN 201922250994U CN 211753382 U CN211753382 U CN 211753382U
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- 239000000428 dust Substances 0.000 title claims description 54
- 239000007789 gas Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000000243 solution Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本实用新型属于冶金行业的环境除尘领域,涉及一种旋转顶吸式除尘车,包括依次连通的顶吸罩、中空旋臂、内筒、连接管道以及单机滤筒除尘器;所述内筒外侧还套设有外筒,所述内筒与外筒之间通过回转支撑相连,还包括与回转支撑相连的旋转电机,通过旋转电机带动回转支撑绕所述外筒的轴线转动。本实用新型装置的顶吸罩为旋转顶吸式,净化设备采用单机滤筒除尘器,行走装置采用轨道电动平车,粉尘捕集及净化效果好,结构简单紧凑,机动灵活。可满足大包回转台浇铸工位除尘和铸余渣倒罐工位除尘的需求,除尘控制范围大,可满足无组织排放浓度限值要求。
The utility model belongs to the field of environmental dedusting in the metallurgical industry, and relates to a rotary top-suction type dedusting vehicle, comprising a top-suction cover, a hollow swivel arm, an inner cylinder, a connecting pipe and a single-machine filter cartridge dust collector connected in sequence; An outer cylinder is also sleeved, the inner cylinder and the outer cylinder are connected by a slewing support, and a rotary motor connected with the slewing support is also included, and the slewing support is driven by the rotating motor to rotate around the axis of the outer cylinder. The top suction cover of the device of the utility model is a rotary top suction type, the purification equipment adopts a single filter cartridge dust collector, and the walking device adopts a rail electric flat car. It can meet the needs of dust removal at the casting station of the large ladle turntable and the dust removal at the pouring station of the casting residue.
Description
技术领域technical field
本实用新型属于冶金行业的环境除尘领域,涉及一种旋转顶吸式除尘车。The utility model belongs to the field of environmental dust removal in the metallurgical industry, and relates to a rotary top suction type dust removal vehicle.
背景技术Background technique
连铸大包回转台在为中间包注入钢水的过程中会冒烟,回转台钢罐内的剩余钢渣在倒罐过程中也会产生烟尘,飘逸到厂房顶部的烟尘,会通过天窗溢出屋面,从而污染大气环境,沉降到车间内的烟尘,则会给作业场所带来污染。The continuous casting ladle turntable will emit smoke when pouring molten steel into the tundish, and the remaining steel slag in the steel tank of the turntable will also generate smoke and dust during the pouring process. As a result, the atmospheric environment is polluted, and the smoke and dust settled in the workshop will bring pollution to the workplace.
为捕集上述环节所产生的含尘烟气,可考虑在大包回转台区域设置移动除尘罩,但该种布置形式会占用过多车间空间,影响工艺生产和检修吊装,还需考虑车间内除尘管道敷设和除尘设备区布置;也可以在连铸屋面设置集尘罩,但其风量需求及系统投资较大;而现有技术中给出的除尘车,采用滤网进行粉尘净化,其受风速所限,排放效果较差。In order to capture the dust-laden flue gas generated by the above links, it is possible to consider setting up a mobile dust hood in the area of the large-bag turntable, but this arrangement will take up too much workshop space, affecting process production and maintenance and hoisting, and it is also necessary to consider the interior of the workshop. The laying of dust removal pipes and the layout of dust removal equipment areas; dust collection hoods can also be set up on the continuous casting roof, but the demand for air volume and system investment is relatively large; and the dust removal trucks given in the prior art use filters for dust purification, which is affected by Limited by the wind speed, the emission effect is poor.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种旋转顶吸式除尘车,通过顶吸结构进行旋转除尘,可以提高粉尘捕获效率,提高净化效果。In view of this, the purpose of the present invention is to provide a rotary top-suction type dust collector, which can improve the dust capture efficiency and the purification effect by performing rotary dust removal through the top suction structure.
为达到上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种旋转顶吸式除尘车,包括依次连通的顶吸罩、中空旋臂、内筒、连接管道以及单机滤筒除尘器;所述内筒外侧还套设有外筒,所述内筒与外筒之间通过回转支撑相连,还包括与回转支撑相连的旋转电机,通过旋转电机带动回转支撑绕所述外筒的轴线转动。A rotary top-suction type dust collector comprises a top-suction cover, a hollow swivel arm, an inner cylinder, a connecting pipe and a single-machine filter cartridge dust collector connected in sequence; an outer cylinder is also sleeved on the outer side of the inner cylinder, and the inner cylinder and The outer cylinders are connected through a slewing support, and also includes a rotating motor connected with the slewing support, and the rotating motor drives the slewing support to rotate around the axis of the outer cylinder.
可选的,还包括与单机滤筒除尘器相连通的储气罐,用于为单机滤筒除尘器供气。Optionally, it also includes an air storage tank communicated with the single-machine filter cartridge dust collector and used for supplying air to the single-machine filter cartridge dust collector.
可选的,还包括支撑臂,其一端设置在回转支撑上,另一端设置在中空旋臂上,用于支撑所述中空旋臂。Optionally, it also includes a support arm, one end of which is arranged on the slewing support, and the other end is arranged on the hollow swing arm for supporting the hollow swing arm.
可选的,所述单机滤筒除尘器包括箱体以及设置在箱体内的滤筒,所述箱体一侧设有进气口,所述进气口与连接管道相连通;所述箱体远离进气口的一侧上还设有离心风机以及与其相连的集气箱。Optionally, the single-machine filter cartridge dust collector includes a box body and a filter cartridge disposed in the box body, an air inlet is provided on one side of the box body, and the air inlet is communicated with a connecting pipe; the box body is provided with an air inlet. A centrifugal fan and a gas collecting box connected to the centrifugal fan are also arranged on the side away from the air inlet.
可选的,所述箱体底部设有集灰斗,所述集灰斗底部设有卸灰口。Optionally, an ash collecting hopper is arranged at the bottom of the box body, and an ash discharge port is arranged at the bottom of the ash collecting hopper.
可选的,所述单机滤筒除尘器设有若干组,通过分配管相并联。Optionally, the single-machine filter cartridge dust collector is provided with several groups, which are connected in parallel through distribution pipes.
可选的,还包括轨道电动平车,所述外筒及单机滤筒除尘器固定设置在所述轨道电动平车上。Optionally, a rail electric flat car is also included, and the outer cylinder and the single-machine filter cartridge dust collector are fixedly arranged on the rail electric flat car.
可选的,所述回转支撑包括设置在内筒上的内圈、设置在外筒上的外圈,所述内圈和外圈通过滚动体相连;所述外圈的周向外表面设有齿柱,所述旋转电机上设有与所述齿柱相啮合的齿轮,旋转电机的动力通过齿轮与齿柱的配合传递至回转支撑。Optionally, the slewing support includes an inner ring arranged on the inner cylinder and an outer ring arranged on the outer cylinder, the inner ring and the outer ring are connected by rolling bodies; the outer peripheral surface of the outer ring is provided with teeth. The rotating motor is provided with a gear that meshes with the tooth column, and the power of the rotating motor is transmitted to the slewing support through the cooperation of the gear and the tooth column.
可选的,所述内圈与所述外圈通过设置在内圈上的内圈法兰与设置在外圈上的外圈法兰相连,内圈法兰与外圈法兰螺栓连接。Optionally, the inner ring and the outer ring are connected to the outer ring flange provided on the outer ring through an inner ring flange provided on the inner ring, and the inner ring flange and the outer ring flange are connected by bolts.
可选的,所述单机滤筒除尘器内设有脉冲阀,所述脉冲阀根据时间间隔或压差开启或闭合;所述储气罐由外部压缩空气管网或氮气网管供气;根据储气罐内压力值判断其是否需要供气。Optionally, the single-machine filter cartridge dust collector is provided with a pulse valve, and the pulse valve is opened or closed according to the time interval or pressure difference; the air storage tank is supplied with air by an external compressed air pipe network or a nitrogen network pipe; The pressure value in the gas tank determines whether it needs gas supply.
可选的,所述内筒与所述连接管道之间设有密封圈。Optionally, a sealing ring is provided between the inner cylinder and the connecting pipe.
可选的,所述滚动体为滚珠或滚柱。Optionally, the rolling bodies are balls or rollers.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
本实用新型装置的顶吸罩为旋转顶吸式,净化设备采用单机滤筒除尘器,行走装置采用轨道电动平车,粉尘捕集及净化效果好,结构简单紧凑,机动灵活。可满足大包回转台浇铸工位除尘和铸余渣倒罐工位除尘的需求,除尘控制范围大,可满足无组织排放浓度限值要求。The top suction cover of the device of the utility model is a rotary top suction type, the purification equipment adopts a single filter cartridge dust collector, and the walking device adopts a rail electric flat car. It can meet the needs of dust removal at the casting station of the large ladle turntable and the dust removal at the pouring station of the casting residue.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the description that follows, and to the extent that will be apparent to those skilled in the art based on a study of the following, or may be Lessons are learned from the practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the following description.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作优选的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be described in detail below with reference to the accompanying drawings, wherein:
图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2为本实用新型中回转支撑的示意图;Fig. 2 is the schematic diagram of slewing support in the utility model;
图3为本实用新型的俯视图。FIG. 3 is a top view of the utility model.
具体实施方式Detailed ways
以下通过特定的具体实例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本实用新型的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the drawings provided in the following embodiments are only used to illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本实用新型的限制;为了更好地说明本实用新型的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the accompanying drawings are only used for exemplary description, and they are only schematic diagrams, not physical drawings, and should not be construed as restrictions on the present utility model; in order to better illustrate the embodiments of the present utility model, some parts of the accompanying drawings may have Omission, enlargement or reduction, do not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
本实用新型实施例的附图中相同或相似的标号对应相同或相似的部件;在本实用新型的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本实用新型的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar symbols in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms "upper", "lower", "left", " The orientation or positional relationship indicated by "right", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a specific orientation, be constructed and operated in a specific orientation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation to the present invention, for those of ordinary skill in the art. , the specific meanings of the above terms can be understood according to specific situations.
请参阅图1-图3,附图中的元件标号分别表示:顶吸罩1、中空旋臂2、支撑臂3、内筒4、外筒5、回转支撑6、旋转电机7、连接管道8、密封圈9、单机滤筒除尘器10、储气罐11、轨道电动平车12、内圈61、内圈法兰62、外圈 63、外圈法兰64、滚动体65、齿柱66、进气口101、箱体102、滤筒103、集灰斗104、卸灰口105、集气箱106、离心风机107、分配管108。Please refer to FIG. 1-FIG. 3. The component numbers in the drawings represent: top suction cover 1, hollow
实施例一:Example 1:
本实用新型涉及一种旋转顶吸式除尘车,包括依次连通的顶吸罩1、中空旋臂2、内筒4、连接管道8以及单机滤筒除尘器10;所述内筒4外侧还套设有外筒5,所述内筒4与外筒5之间通过回转支撑6相连,还包括与回转支撑6相连的旋转电机7,通过旋转电机7带动回转支撑6绕所述外筒5的轴线转动。The utility model relates to a rotary top-suction type dust collector, comprising a top-suction cover 1, a hollow
具体地,还包括与单机滤筒除尘器10相连通的储气罐11,用于为单机滤筒除尘器10供气;还包括支撑臂3,其一端设置在回转支撑6上,另一端设置在中空旋臂2上,用于支撑所述中空旋臂2;所述单机滤筒除尘器10包括箱体102 以及设置在箱体102内的滤筒103,所述箱体102一侧设有进气口101,所述进气口101与连接管道8相连通;所述箱体102远离进气口101的一侧上还设有离心风机107以及与其相连的集气箱106;所述单机滤筒除尘器10内设有脉冲阀,所述脉冲阀根据时间间隔或压差开启或闭合。Specifically, it also includes an air storage tank 11 that communicates with the stand-alone filter
优选的,所述箱体102底部设有集灰斗104,所述集灰斗104底部设有卸灰口105;所述单机滤筒除尘器10设有若干组,通过分配管108相并联;还包括轨道电动平车12,所述外筒5及单机滤筒除尘器10固定设置在所述轨道电动平车12上。Preferably, the bottom of the
具体地,所述回转支撑6包括设置在内筒4上的内圈61、设置在外筒5上的外圈63,所述内圈61和外圈63通过滚动体65相连;所述外圈63的周向外表面设有齿柱66,所述旋转电机7上设有与所述齿柱66相啮合的齿轮,旋转电机7的动力通过齿轮与齿柱66的配合传递至回转支撑6;所述内圈61与所述外圈63通过设置在内圈61上的内圈法兰62与设置在外圈63上的外圈法兰64相连,内圈法兰62与外圈法兰64螺栓连接;所述滚动体65为滚珠或滚柱;所述内筒4与所述连接管道8之间设有密封圈9。密封圈9不妨碍内筒4旋转,又可避免从内筒4与连接管道8之间的间隙吸入野风。在旋转电机7的驱动下,支撑臂3带动中空旋臂2、顶吸罩1和内筒4,绕外筒5轴心旋转。Specifically, the
在本实施例中,单机滤筒除尘器10固定在轨道电动平车12上,采用脉冲喷吹的结构形式,滤料采用PTFE材质的褶皱滤筒103,滤筒103直径为φ 130mm,长度为2m。单机滤筒除尘器10为4个单机滤筒除尘器10的并联组合,总处理风量为8万m3/h,顶吸罩1捕集到的烟气通过分配管108均匀分配至4 个单机滤筒除尘器10。每个单机滤筒除尘器10的处理风量为2万m3/h,其离心风机107全压为~2300Pa,配套电机功率为22kW/380V。In this embodiment, the stand-alone filter
储气罐11固定在轨道电动平车12上,由外部压缩空气管网或氮气网管定期为其充气,供单机滤筒除尘器10的脉冲阀使用。根据时间间隔或滤筒103两侧的压差启闭脉冲阀,根据储气罐11内部压力值来判断其是否需要充气。轨道电动平车12沿地面轨道行驶,通过埋地滑线与外部电源连接。还包括操作箱和控制系统(未画出),可实现远程操作及车上就地操作。根据除尘工位各自的特点,浇铸工位和倒罐工艺通常不会平时工作,移动轨道电动平车12并旋转顶吸罩1的角度,可满足大包回转台浇铸工位除尘和铸余渣倒罐工位除尘的需求。The air storage tank 11 is fixed on the rail electric
实施例二:Embodiment 2:
作为实施例一的简化方案,本实施例与实施例一不同之处在于:省去支撑臂3、内筒4、回转支撑6、旋转电机7及密封圈9,将连接管道8、中空旋臂2 分别与外筒5连接并导通。旋转顶吸罩1变为固定角度的顶吸罩,烟气依次通过顶吸罩1、外筒5和连接管道8进入单机除尘器10净化后排放,应用于顶吸罩1不需要旋转功能的情况。As a simplified solution of the first embodiment, the difference between this embodiment and the first embodiment is that the
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions are modified or equivalently replaced without departing from the purpose and scope of the technical solutions, and they should all be included in the scope of the claims of the present invention.
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