CN211741207U - Wireless gas detection system and wireless gas detector based on NB-IOT - Google Patents
Wireless gas detection system and wireless gas detector based on NB-IOT Download PDFInfo
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Abstract
本实用新型提供了一种基于NB‑IOT的无线气体探测系统及无线气体探测器,无线气体探测系统包括:电源模块;MCU控制模块;气体采集模块;NB‑IOT无线通讯模块,用于将MCU控制模块接收的浓度信号无线传输至云端平台,以便于与通讯终端进行数据传输,NB‑IOT无线通讯模块还用于将MCU控制模块在接收到浓度信号超过阈值时发出的报警信号传输至云端平台,以便于通讯终端获取报警信号。本实用新型的无线气体探测系统,可以直接通过NB‑IOT无线通讯方式将测试到的气体浓度上传到云端平台,无需布置较长的通讯线缆。同时该无线气体探测系统在检测到气体浓度超过阈值时,可以让相关人员第一时间获取报警信号,并进行及时处理。
The utility model provides an NB-IOT-based wireless gas detection system and a wireless gas detector. The wireless gas detection system comprises: a power supply module; an MCU control module; a gas acquisition module; The concentration signal received by the control module is wirelessly transmitted to the cloud platform to facilitate data transmission with the communication terminal. The NB‑IOT wireless communication module is also used to transmit the alarm signal sent by the MCU control module when the received concentration signal exceeds the threshold to the cloud platform , so that the communication terminal can obtain the alarm signal. The wireless gas detection system of the utility model can directly upload the measured gas concentration to the cloud platform through the NB-IOT wireless communication method, without arranging long communication cables. At the same time, when the wireless gas detection system detects that the gas concentration exceeds the threshold, the relevant personnel can obtain the alarm signal at the first time and deal with it in time.
Description
技术领域technical field
本实用新型涉及气体检测技术领域,特别是涉及一种基于NB-IOT(Narrow BandInternet of Things,窄带物联网)的无线气体探测系统和具有该无线气体探测系统的无线气体探测器。The utility model relates to the technical field of gas detection, in particular to a wireless gas detection system based on NB-IOT (Narrow Band Internet of Things, Narrow Band Internet of Things) and a wireless gas detector having the wireless gas detection system.
背景技术Background technique
在现代化工业生产过程中,很多都会产生对人体有毒有害的气体,如石油、化工、制药、冶金、造纸等行业。有毒气体既可以存在于生产原料中,如大多数的有机化学物质(VOC),也可能存在于生产过程的各个环节的副产品中,如氨、一氧化碳、硫化氢等等。它们是对工作人员造成危害最大的危险因素。这种危害不仅包括立即的伤害,如身体不适、发病、死亡等等,而且包括对于人体长期的危害,如致残、癌变等等。In the modern industrial production process, many gases that are toxic and harmful to the human body are produced, such as petroleum, chemical, pharmaceutical, metallurgy, paper and other industries. Toxic gases can exist both in production raw materials, such as most organic chemicals (VOCs), and in by-products at various stages of the production process, such as ammonia, carbon monoxide, hydrogen sulfide, and more. They are the most dangerous risk factors for workers. This kind of harm not only includes immediate injury, such as physical discomfort, morbidity, death, etc., but also includes long-term harm to the human body, such as disability, cancer and so on.
目前,在工业上使用的探测器大多都是控制器与气体探测器进行配合使用。企业在厂区可能会出现泄漏或者需要检测的区域按照要求安装若干个工业气体探测器,同时按照一定比例在控制区域按照安装探测器类型相对应的控制器。当气体探测器检测到泄漏气体后通过总线线缆将报警电信号传送给控制器,控制器发出相应的声光报警信号,相关负责人听到或看到报警信号后到达气体泄漏现场处理相关事务。At present, most of the detectors used in industry are used in conjunction with a controller and a gas detector. Enterprises may install several industrial gas detectors in the factory area or areas that need to be detected as required, and install controllers corresponding to the detector types in the control area according to a certain proportion. When the gas detector detects the leaked gas, it transmits the alarm electrical signal to the controller through the bus cable, the controller sends out the corresponding sound and light alarm signal, and the relevant person in charge hears or sees the alarm signal and arrives at the gas leakage site to deal with the relevant affairs. .
但是,现有的工业气体探测器存在这许多不足和需要改进的地方。例如:However, the existing industrial gas detectors have many deficiencies and areas in need of improvement. E.g:
1、传统的工业气体探测器需要搭配相应的控制器去显示检测区的气体浓度。1. The traditional industrial gas detector needs to be matched with the corresponding controller to display the gas concentration in the detection area.
由于探测器需要执行相应的声光报警功能,因此,传统的工业探测器需要配套的控制器去接收监测数据以及报警和故障等信息。但是一般控制器的价格较为昂贵,而且一台控制器只能配置有限数量的探测器,因此造成了一个气体检测区域需要配置若干个控制箱的现象,导致企业采购气体探测器设备的成本会非常巨大。Since the detector needs to perform the corresponding sound and light alarm function, the traditional industrial detector needs a matching controller to receive monitoring data and information such as alarms and faults. However, the price of the general controller is relatively expensive, and a controller can only be equipped with a limited number of detectors, which results in the phenomenon that a gas detection area needs to be equipped with several control boxes, resulting in the cost of purchasing gas detector equipment for enterprises. huge.
2、传统的工业气体探测器需要去布置较长的通讯线缆。2. Traditional industrial gas detectors need to arrange long communication cables.
因为传统的气体探测器需要与相应的控制器去配合使用,而控制器一般会安装在安全区域或者是控制室中,那么气体探测器与控制器之间就需要较长的电缆传输电信号,布置过长的电缆不仅会更多的增加企业的物料成本而且也会较大的增加企业的安装成本。Because the traditional gas detector needs to be used with the corresponding controller, and the controller is generally installed in a safe area or a control room, a long cable is required to transmit electrical signals between the gas detector and the controller. Arranging too long cables will not only increase the material cost of the enterprise, but also greatly increase the installation cost of the enterprise.
3、传统的工业气体探测器报警信息存在不能够第一时间通知相关负责人的问题。3. There is a problem that the alarm information of the traditional industrial gas detector cannot be notified to the relevant person in charge at the first time.
因为传统的气体探测器声光报警部分功能在控制器中,当出现控制器附近没有工作人员时,会造成警情不能第一时间进行处理,会使相关意外风险增大,更甚的会造成重大的安全事故。Because part of the traditional gas detector sound and light alarm function is in the controller, when there is no staff near the controller, it will cause the alarm situation not to be dealt with in the first time, which will increase the risk of related accidents, and even cause major safety incident.
4、传统的工业气体探测器针对不同种的检测气体需要配置不同的探测器。4. Traditional industrial gas detectors need to be equipped with different detectors for different kinds of detected gases.
传统的气体探测器通常时一种探测器只能测试一种气体的气体浓度,对于一些会有变化的气体环境适用性不高。Traditional gas detectors usually can only test the gas concentration of one gas, which is not suitable for some changing gas environments.
5、传统的工业气体探测器相对应的体积较大,不便于相关要求场所的安装使用。对于要求安装区域或者相应的泄漏位置的可用空间不足时,传统气体探测器较大的体积会造成安装使用的困难。5. The corresponding volume of traditional industrial gas detectors is relatively large, which is inconvenient for installation and use in relevant places. When the available space for the required installation area or the corresponding leakage location is insufficient, the large volume of the traditional gas detector will cause difficulties in installation and use.
实用新型内容Utility model content
本实用新型的一个目的是要提供一种能够实现数据无线传输功能的无线气体探测系统,该无线气体探测系统能够第一时间将警报信息通知给相关负责人。One object of the present invention is to provide a wireless gas detection system capable of realizing the function of wireless data transmission, and the wireless gas detection system can notify the relevant person in charge of the alarm information at the first time.
本实用新型一个进一步的目的是要提供一种可以自动识别多种气体的无线气体探测系统,体积小,成本低。A further object of the present invention is to provide a wireless gas detection system that can automatically identify a variety of gases, which is small in size and low in cost.
特别地,本实用新型提供了一种基于NB-IOT的无线气体探测系统,包括:In particular, the present invention provides a wireless gas detection system based on NB-IOT, including:
电源模块,用于为所述无线气体探测系统提供工作电压;a power module, used for providing the working voltage for the wireless gas detection system;
MCU控制模块,与所述电源模块连接,所述MCU控制模块用于控制和处理所述无线气体探测系统中的数据信息;an MCU control module, connected to the power module, and the MCU control module is used to control and process data information in the wireless gas detection system;
气体采集模块,与所述电源模块和所述MCU控制模块连接,所述气体采集模块用于采集气体浓度并生成相应的浓度信号,所述MCU控制模块接收所述气体采集模块生成的所述浓度信号;a gas collection module, connected with the power supply module and the MCU control module, the gas collection module is used for collecting gas concentration and generating a corresponding concentration signal, and the MCU control module receives the concentration generated by the gas collection module Signal;
NB-IOT无线通讯模块,与所述电源模块和所述MCU控制模块连接,所述NB-IOT无线通讯模块用于将所述MCU控制模块接收的所述浓度信号无线传输至云端平台,以便于与通讯终端进行数据传输,所述NB-IOT无线通讯模块还用于将所述MCU控制模块在接收到所述浓度信号超过阈值时发出的报警信号传输至所述云端平台,以便于所述通讯终端获取所述报警信号。The NB-IOT wireless communication module is connected to the power supply module and the MCU control module, and the NB-IOT wireless communication module is used to wirelessly transmit the concentration signal received by the MCU control module to the cloud platform, so as to facilitate Carry out data transmission with the communication terminal, and the NB-IOT wireless communication module is also used to transmit the alarm signal sent by the MCU control module when receiving the concentration signal exceeding the threshold to the cloud platform, so as to facilitate the communication The terminal acquires the alarm signal.
进一步地,所述电源模块具有DC/DC电压转换芯片。Further, the power module has a DC/DC voltage conversion chip.
进一步地,所述气体采集模块配置有多个气体传感器,多个所述气体传感器分别配置有相同类型的测试电路,以用于探测不同种类的气体。Further, the gas collection module is configured with a plurality of gas sensors, and the plurality of gas sensors are respectively configured with the same type of test circuits for detecting different types of gases.
进一步地,所述无线气体探测系统还包括:Further, the wireless gas detection system also includes:
电流通讯模块,与所述电源模块和所述MCU控制模块连接,所述电流通讯模块用于将所述MCU控制模块接收的所述浓度信号转换成电流信号;a current communication module, connected to the power supply module and the MCU control module, and the current communication module is used to convert the concentration signal received by the MCU control module into a current signal;
外设驱动电路模块,与所述电源模块和所述MCU控制模块连接,所述外设驱动电路模块用于外接声光报警模块,所述外设驱动电路模块接收由所述电流通讯模块转换成的所述电流信号,并传输给所述声光报警模块,以在所述电流信号超过预设值时,激发所述声光报警模块发出警报信息。The peripheral drive circuit module is connected to the power supply module and the MCU control module, the peripheral drive circuit module is used to connect an acousto-optic alarm module, and the peripheral drive circuit module receives the signal converted by the current communication module into The current signal is transmitted to the sound and light alarm module, so that when the current signal exceeds a preset value, the sound and light alarm module is excited to issue an alarm message.
进一步地,所述无线气体探测系统还包括:显示模块,与所述电源模块和所述MCU控制模块连接,所述显示模块用于显示所述无线气体探测系统中的数据信息和参数。Further, the wireless gas detection system further includes: a display module connected to the power supply module and the MCU control module, and the display module is used to display data information and parameters in the wireless gas detection system.
进一步地,所述显示模块为LED数码管。Further, the display module is an LED digital tube.
进一步地,所述无线气体探测系统还包括:温度监测模块,与所述电源模块和所述MCU控制模块连接,所述温度监测模块用于监测所述无线气体探测系统的温度。Further, the wireless gas detection system further includes: a temperature monitoring module connected to the power supply module and the MCU control module, and the temperature monitoring module is used for monitoring the temperature of the wireless gas detection system.
进一步地,所述温度监测模块为热敏电阻。Further, the temperature monitoring module is a thermistor.
本实用新型还提供一种基于NB-IOT的无线气体探测器,包括:The utility model also provides a wireless gas detector based on NB-IOT, comprising:
探测器壳体,其内限定有多个安装腔,其中一个所述安装腔为传感器气腔;a detector housing, which defines a plurality of installation cavities, wherein one of the installation cavities is a sensor air cavity;
如上述实施例中所述的基于NB-IOT的无线气体探测系统设在所述安装腔内,且气体采集模块设在所述传感器气腔中;The wireless gas detection system based on NB-IOT as described in the above embodiments is arranged in the installation cavity, and the gas acquisition module is arranged in the sensor air cavity;
防爆壳,设在所述探测器壳体上,以用于提高所述无线气体探测器的防爆性能。An explosion-proof casing is arranged on the detector casing to improve the explosion-proof performance of the wireless gas detector.
进一步地,所述传感器气腔具有导气罩,所述导气罩为单面且具有粘性的导气泡棉。Further, the sensor air cavity has an air guide cover, and the air guide cover is a single-sided and viscous bubble guide foam.
本实用新型的基于NB-IOT的无线气体探测系统,内置有NB-IOT无线通讯模块,可以直接通过NB-IOT无线通讯方式将测试到的气体浓度上传到云端平台,无需布置较长的通讯线缆。同时该无线气体探测系统在检测到气体浓度超过设定的阈值时,会发出相应的报警信号,并将报警信号传输至云端平台,相关人员可以通过通讯终端获取报警信号,有利于相关人员第一时间获取报警信号,并进行及时处理。The NB-IOT-based wireless gas detection system of the present invention has a built-in NB-IOT wireless communication module, which can directly upload the measured gas concentration to the cloud platform through the NB-IOT wireless communication method, without arranging long communication lines cable. At the same time, when the wireless gas detection system detects that the gas concentration exceeds the set threshold, it will send out a corresponding alarm signal and transmit the alarm signal to the cloud platform. The relevant personnel can obtain the alarm signal through the communication terminal, which is beneficial to the relevant personnel first. Time to obtain the alarm signal and deal with it in time.
进一步地,本实用新型的基于NB-IOT的无线气体探测系统,匹配有多种气体传感器,并且可以根据具体气体类型自动识别出与其对应的气体传感器,以进行气体浓度的检测,有效地扩大了无线气体探测系统的应用范围。Further, the NB-IOT-based wireless gas detection system of the present invention is matched with a variety of gas sensors, and can automatically identify the corresponding gas sensor according to the specific gas type, so as to detect the gas concentration, effectively expanding the gas concentration. Scope of application of wireless gas detection system.
根据下文结合附图对本实用新型具体实施例的详细描述,本领域技术人员将会更加明了本实用新型的上述以及其他目的、优点和特征。The above and other objects, advantages and features of the present invention will be more apparent to those skilled in the art from the following detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本实用新型的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of example and not limitation with reference to the accompanying drawings. The same reference numbers in the figures designate the same or similar parts or parts. It will be understood by those skilled in the art that the drawings are not necessarily to scale. In the attached picture:
图1是根据本实用新型实施例的无线气体探测系统的原理图;1 is a schematic diagram of a wireless gas detection system according to an embodiment of the present invention;
图2是根据本实用新型实施例的无线气体探测系统的电源模块的一个电路设计图;2 is a circuit design diagram of a power module of a wireless gas detection system according to an embodiment of the present invention;
图3是根据本实用新型实施例的无线气体探测系统的电源模块的另一个电路设计图;3 is another circuit design diagram of the power module of the wireless gas detection system according to an embodiment of the present invention;
图4是根据本实用新型实施例的无线气体探测系统的MCU控制模块的电路图;4 is a circuit diagram of an MCU control module of a wireless gas detection system according to an embodiment of the present invention;
图5是根据本实用新型实施例的无线气体探测系统的NB-IOT无线通讯模块的电路设计图;5 is a circuit design diagram of the NB-IOT wireless communication module of the wireless gas detection system according to an embodiment of the present invention;
图6是根据本实用新型实施例的无线气体探测系统的甲烷气体传感器的驱动电路图;6 is a driving circuit diagram of a methane gas sensor of a wireless gas detection system according to an embodiment of the present invention;
图7是根据本实用新型实施例的无线气体探测系统的氧气传感器的驱动电路图;7 is a driving circuit diagram of an oxygen sensor of a wireless gas detection system according to an embodiment of the present invention;
图8是根据本实用新型实施例的无线气体探测系统的电化学传感器的驱动电路图;8 is a drive circuit diagram of an electrochemical sensor of a wireless gas detection system according to an embodiment of the present invention;
图9是根据本实用新型实施例的无线气体探测系统的电流通讯模块的一个电路设计图;9 is a circuit design diagram of a current communication module of a wireless gas detection system according to an embodiment of the present invention;
图10是根据本实用新型实施例的无线气体探测系统的电流通讯模块的另一个电路设计图;10 is another circuit design diagram of the current communication module of the wireless gas detection system according to the embodiment of the present invention;
图11是根据本实用新型实施例的无线气体探测系统的外设驱动电路模块的电路图;11 is a circuit diagram of a peripheral drive circuit module of a wireless gas detection system according to an embodiment of the present invention;
图12是根据本实用新型实施例的无线气体探测系统的显示模块的电路图;12 is a circuit diagram of a display module of a wireless gas detection system according to an embodiment of the present invention;
图13是根据本实用新型实施例的无线气体探测系统的温度监测模块的电路图;13 is a circuit diagram of a temperature monitoring module of a wireless gas detection system according to an embodiment of the present invention;
图14是根据本实用新型实施例的无线气体探测系统的红外接收模块的电路图;14 is a circuit diagram of an infrared receiving module of a wireless gas detection system according to an embodiment of the present invention;
图15是根据本实用新型实施例的无线气体探测器的结构示意图;15 is a schematic structural diagram of a wireless gas detector according to an embodiment of the present invention;
图16是根据本实用新型实施例的无线气体探测器的侧视图;16 is a side view of a wireless gas detector according to an embodiment of the present invention;
图17是根据本实用新型实施例的无线气体探测器的防爆壳的结构示意图;17 is a schematic structural diagram of an explosion-proof casing of a wireless gas detector according to an embodiment of the present invention;
图18是根据本实用新型实施例的无线气体探测器的传感器气腔的结构示意图。18 is a schematic structural diagram of a sensor air cavity of a wireless gas detector according to an embodiment of the present invention.
附图标记:Reference number:
无线气体探测系统100;Wireless
电源模块10;
MCU控制模块20;
气体采集模块30;a
NB-IOT无线通讯模块40;NB-IOT
电流通讯模块50;
外设驱动电路模块60;声光报警模块61;Peripheral
显示模块70;
温度监测模块80;
无线气体探测器200;
探测器壳体91;防爆堵头92;防爆填料函93;PCB板94;电源板组件95;传感器气腔96;导气罩961;阻火片962;气体信号板963;传感器连接件964;压圈965;防爆壳97。
具体实施方式Detailed ways
参见图1,本实用新型的基于NB-IOT的无线气体探测系统100主要由电源模块10、MCU控制模块20、气体采集模块30和NB-IOT无线通讯模块40组成。其中,电源模块10用于为无线气体探测系统100提供工作电压,电源模块10可以是将工业24V工业电压经过滤波、降压处理后转换成无线气体探测系统100所需的5V工作电压。MCU控制模块20与电源模块10连接,MCU控制模块20用于控制和处理无线气体探测系统100中的数据信息。具体来说,MCU控制模块20的电路图参见图4,MCU控制模块20作为无线气体探测系统100的“大脑”,主要用于处理无线气体探测系统100中的各项数据采集、出具处理以及输出控制等功能。1 , the NB-IOT-based wireless
气体采集模块30与电源模块10和MCU控制模块20(MCU:Microcontroller Unit,微控制单元)连接,气体采集模块30用于采集气体浓度并生成相应的浓度信号,MCU控制模块20接收气体采集模块30生成的浓度信号。NB-IOT无线通讯模块40(Narrow Band Internetof Things,窄带物联网)与电源模块10和MCU控制模块20连接,NB-IOT无线通讯模块40用于将MCU控制模块20接收的浓度信号无线传输至云端平台,以便于与通讯终端进行数据传输,且当MCU控制模块20接收的浓度信号超过阈值时,MCU控制模块20发出报警信号,NB-IOT无线通讯模块40将报警信号传输至云端平台,以便于通讯终端获取报警信号。具体来说,本实用新型的无线气体探测系统100通过内置NB-IOT无线通讯模块40,无需额外采用控制器进行通讯连接,可以直接通过NB-IOT无线通讯模块40的无线通讯方式将当前测试到的气体浓度上传到云端平台,便于与通讯终端(手机、手机APP、微信等)进行数据传输,当无线气体探测系统100检测到气体浓度超多设定的报警浓度(阈值)时,无线气体探测系统100会立刻将报警信号上传至气体检测平台(云端平台),此时,相关绑定的负责人会在第一时间收到通讯终端的报警信息,例如微信信息或短信信息。如果相应的报警信息在一定时间内还未处理,相关负责人还会收到电话,提示相应报警位置有气体泄漏,有利于相关人员第一时间获取报警信息。NB-IOT无线通讯模块40的电路图参见图5,NB-IOT无线通讯模块40是无线气体探测系统100的核心模块,该NB-IOT无线通讯模块40可以直接使用三大运营商的通讯频段,使无线为题探测系统具有覆盖广、信号强度高等特点。采用该电路设计的NB-IOT无线通讯模块40支持全网通信频段,同时该NB-IOT无线通讯模块40自带通讯使用的流量卡无需考虑自备通讯卡的问题。并且该NB-IOT无线通讯模块40具有低功耗的功能,在空闲模式下工作电流最低达到0.5mA,在休眠状态下工作电流最低可以达到3uA,这种低功耗模式可以非常有效的降低无线气体探测系统100的功耗。The
由此,本实用新型的基于NB-IOT的无线气体探测系统100,内置有NB-IOT无线通讯模块40,可以直接通过NB-IOT无线通讯方式将测试到的气体浓度上传到云端平台,无需布置较长的通讯线缆。同时该无线气体探测系统100在检测到气体浓度超过设定的阈值时,会发出相应的报警信号,并将报警信号传输至云端平台,相关人员可以通过通讯终端获取报警信号,有利于相关人员第一时间获取报警信号,并进行及时处理。Therefore, the NB-IOT-based wireless
根据本实用新型的一个实施例,电源模块10具有DC/DC(直流到直流转换电路)电压转换芯片。具体来说,该无线气体探测系统100的电源模块10可以是将工业24V的工业电压经过滤波、降压处理后转换成所需的5V工作电压。电源模块10的电路设计图参见图2和图3,电源模块10的前端部分具有防雷击、防浪涌、滤除输入杂波功能,可以有效的防护电源输入线路受外接的干扰,保持输入电压的持续稳定。电源模块10的中端部分使用电桥作为电源防反接主要器件,当接入电源的正负极相反时也可使设备正常使用,因此该部分实现了无线气体探测器200的电源正反接功能。电源模块10的后端使用DC/DC(直流到直流转换电路)电压转换芯片,具有最大功效的转换电压,避免过多无用的功耗。According to an embodiment of the present invention, the
根据本实用新型的一个实施例,气体采集模块30配置有多个气体传感器,多个气体传感器分别配置有相同类型的测试电路,以用于探测不同种类的气体。具体来说,该无线气体探测系统100中的气体采集模块30可以匹配多种气体传感器,例如甲烷气体传感器、氧气气体传感器和电化学传感器。通过将多个气体传感器分别配置有相同类型的测试电路,使其具有多兼容性特点。该无线气体探测系统100可以自动识别传感器类型,通过其内置的传感器检测电路,可以检测出不同传感器的对应信号值,例如电化学传感器,在更换新的气体种类的传感器后,无线气体探测系统100可以自动检测识别该检测气体的种类,通过红外控制器对无线气体探测系统100进行对应的量产设置后即可进行气体的监测。甲烷气体传感器的驱动电路图参见图6,该甲烷气体传感器具有气体响应灵敏度高、线性优、工作稳定以及抗干扰性强等优点,在该甲烷气体传感器中利用2个运算放大器组成一个减法器,使甲烷气体传感器的测试电压偏置设定的电压值,这样可以有效防止因传感器飘逸造成的测试数据异常的问题。氧气传感器的驱动电路图参见图7,该氧气传感器具有精度高、抗干扰性强、重复性高以及低飘移等特点。同时该氧气传感器中使用运算放大器配置比例放大电路,放大传感器的测试信号,ADC输入前端使用Π型滤波电路滤除噪声信号,该种设计不仅提高了传感器的测试精度,同时也增加的产品对外界的抗干扰能力。According to an embodiment of the present invention, the
电化学传感器的驱动电路参见图8,该设计的电路中在传感器的R和S端口使用一个JEFT管配合运算放大器用于平衡传感器的电平,防止其端口电平的抖动造成测试误差。其中驱动电路中的使用了开环放大可以达到160db左右的放大器,该放大器可以放大上万倍的信号,可以有效的放大电化学微弱的信号,同时也不会造成运放失调的问题。该驱动电路同时可以适配一氧化碳传感器、硫化氢传感器、氢气传感器、氯气传感器、氨气传感器、氯化氢传感器、一氧化氮传感器、ETO传感器、二氧化氮传感器、氟化氢传感器、二氧化硫传感器等多种气体传感器。当在本实用新型的无线气体探测器200上替换上述传感器后无需调节硬件参数,无线气体探测器200可以自动适配进行气体监测,可有效的避免测试不同气体时配置不同探测器造成的麻烦。The driving circuit of the electrochemical sensor is shown in Figure 8. In the designed circuit, a JEFT tube and an operational amplifier are used at the R and S ports of the sensor to balance the level of the sensor to prevent the jitter of the port level from causing test errors. The drive circuit uses an amplifier whose open-loop amplification can reach about 160db. The amplifier can amplify tens of thousands of times the signal, and can effectively amplify the weak electrochemical signal without causing the problem of op amp offset. The drive circuit can also be adapted to carbon monoxide sensors, hydrogen sulfide sensors, hydrogen sensors, chlorine sensors, ammonia sensors, hydrogen chloride sensors, nitrogen monoxide sensors, ETO sensors, nitrogen dioxide sensors, hydrogen fluoride sensors, sulfur dioxide sensors and other gas sensors . When the above sensors are replaced on the
根据本实用新型的一个实施例,无线气体探测系统100还包括电流通讯模块50、外设驱动电路模块60、显示模块70和温度监测模块80。其中,电流通讯模块50与电源模块10和MCU控制模块20连接,电流通讯模块50用于将MCU控制模块20接收的浓度信号转换成电流信号。电流通讯模块50的电路图参见图9和图10,该电流通讯模块50主要是用于将无线气体探测系统100监测到的气体浓度的实时转换为4-20mA的电流信号,该电流信号可以兼容传统的控制器进行通讯报警。该部分通过MCU控制模块20发出相应的DAC数字信号给电流转换芯片将电压信号转换成电流信号,该电流信号具有抗衰退、抗干扰的作用,可以支持数公里的传统电缆布线。According to an embodiment of the present invention, the wireless
外设驱动电路模块60与电源模块10和MCU控制模块20连接,外设驱动电路模块60用于外接声光报警模块61、电磁阀等,外设驱动电路模块60接收由电流通讯模块50转换成的电流信号,并传输给声光报警模块61,以在电流信号超过预设值时,激发声光报警模块61发出警报信息。声光报警模块61可以采用声光报警器。外设驱动电路模块60的电路图参见图11,该驱动电路中继电器具有2A的驱动能力,常见的外部配件均可驱动其正常工作。The peripheral
显示模块70与电源模块10和MCU控制模块20连接,显示模块70用于显示无线气体探测系统100中的数据信息和参数。显示模块70的电路图参见图12,显示模块70可以采用LED数码管,优选地,显示模块70可以使用4位八段数码管,显示模块70不仅显示当前气体浓度,还可以通过红外接收模块控制显示界面的切换以及做出相关参数的调整。红外接收模块的电路图参见图14,红外接收模块可以采用红外接收器,显示模块70可以显示报警点、进行气体标定、设置气体探测量程、查看温度监测模块80的AD采样值、气体采集模块30(气体传感器)的AD值、电流输出标定等操作。The
温度监测模块80与电源模块10和MCU控制模块20连接,温度监测模块80用于监测无线气体探测系统100的温度。温度监测模块80可以采用热敏电阻,温度监测模块80的电路图参见图13,该温度监测模块80通过串联电路采集分压电阻,随着温度的变化热敏电阻的阻值也跟随变化,这是采集到的分压电阻也会相应的变化,通过后端的电压跟随器,增加ADC的输入阻抗,提高了数据采集的准确性。The
总而言之,本实用新型的基于NB-IOT的无线气体探测系统100,内置有NB-IOT无线通讯模块40,可以直接通过NB-IOT无线通讯方式将测试到的气体浓度上传到云端平台,无需布置较长的通讯线缆。同时该无线气体探测系统100在检测到气体浓度超过设定的阈值时,会发出相应的报警信号,并将报警信号传输至云端平台,相关人员可以通过通讯终端获取报警信号,有利于相关人员第一时间获取报警信号,并进行及时处理。本实用新型的基于NB-IOT的无线气体探测系统100,匹配有多种气体传感器,并且可以根据具体气体类型自动识别出与其对应的气体传感器,以进行气体浓度的检测,有效地扩大了无线气体探测系统100的应用范围。All in all, the NB-IOT-based wireless
本实用新型还提供一种基于NB-IOT的无线气体探测器200主要由探测器壳体91、上述实施例中的无线气体探测系统100和防爆壳97组成。参见图15-图18,其中,探测器壳体91,其内加工有多个安装腔,其中一个安装腔为传感器气腔96。参见图15,探测器壳体91上安装有防爆填料函93和防爆堵头92,防爆堵头92和防爆填料函93上加工有螺纹防爆面,螺纹防爆面的最小啮合深度不小于8mm,有效啮合扣数不小于5扣。基于NB-IOT的无线气体探测系统100安装在安装腔内,并且气体采集模块30设在传感器气腔96中。具体来说,参见图16,每个安装腔中布置有对应模块的PCB板94,每个PCB板94对应一个无线气体探测系统100中的模块。例如电源模块10安装在相应的电源板组件95上,MCU控制模块20安装在MCU控制电路的PCB板94上等等。参见图18,气体采集模块30具有传感器气腔96,传感器气腔96具有导气罩961,导气罩961采用单面且具有粘性的导气泡棉,集降低了成本又减少了传感器气腔96的体积。当然传感器腔内还布置有阻火片962、传感器连接件964、气体信号板963、压圈965等结构,这些对于本领域技术人员来说是可以理解并且能够实现的,在本申请中不再详细赘述。参见图15和图17,防爆壳97安装在探测器壳体91上,防爆壳97可以有效提高无线气体探测器200的防爆性能。The present invention also provides a
本实用新型的基于NB-IOT的无线气体探测器200体积小,便于安装,且通过采用上述实施例中的无线气体探测系统100,可以直接通过NB-IOT无线通讯方式将测试到的气体浓度上传到云端平台,无需布置较长的通讯线缆。同时该无线气体探测系统100在检测到气体浓度超过设定的阈值时,会发出相应的报警信号,并将报警信号传输至云端平台,相关人员可以通过通讯终端获取报警信号,有利于相关人员第一时间获取报警信号,并进行及时处理。同时该无线气体探测器200匹配有多种气体传感器,可以根据具体气体类型自动识别出与其对应的气体传感器,以进行气体浓度的检测,有效地扩大了无线气体探测系统100的应用范围。The NB-IOT-based
根据本实用新型实施例的无线气体探测器200的其他结构和操作对于本领域技术人员而言都是可以理解并且容易实现的,因此不再详细描述。Other structures and operations of the
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本实用新型的多个示例性实施例,但是,在不脱离本实用新型精神和范围的情况下,仍可根据本实用新型公开的内容直接确定或推导出符合本实用新型原理的许多其他变型或修改。因此,本实用新型的范围应被理解和认定为覆盖了所有这些其他变型或修改。By now, those skilled in the art will recognize that although various exemplary embodiments of the present invention have been shown and described in detail herein, without departing from the spirit and scope of the present invention, Numerous other variations or modifications consistent with the principles of the present invention are directly identified or derived from the disclosure of the present invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112305174A (en) * | 2020-11-26 | 2021-02-02 | 北京中电华劳科技有限公司 | a gas detector |
| CN113203772A (en) * | 2021-03-18 | 2021-08-03 | 中国外运股份有限公司 | Industrial intelligent composite gas detector and detection method |
| CN113223273A (en) * | 2021-05-06 | 2021-08-06 | 苏州感闻环境科技有限公司 | Gas alarm and gas monitored control system |
| CN113820381A (en) * | 2021-10-21 | 2021-12-21 | 上海基理网络科技有限公司 | Wireless gas monitoring device and method of use |
| CN115032336A (en) * | 2022-05-20 | 2022-09-09 | 深圳衡伟环境技术有限公司 | An online environmental TVOC concentration monitoring terminal, method and system |
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| CN112305174A (en) * | 2020-11-26 | 2021-02-02 | 北京中电华劳科技有限公司 | a gas detector |
| CN113203772A (en) * | 2021-03-18 | 2021-08-03 | 中国外运股份有限公司 | Industrial intelligent composite gas detector and detection method |
| CN113223273A (en) * | 2021-05-06 | 2021-08-06 | 苏州感闻环境科技有限公司 | Gas alarm and gas monitored control system |
| CN113820381A (en) * | 2021-10-21 | 2021-12-21 | 上海基理网络科技有限公司 | Wireless gas monitoring device and method of use |
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